WAGNER PC 15 User manual

Plast Coat
PC 15
0348 866
Edition 07 / 99
Service manual

Contents Page
Safety requirements ........................................... 1/2
Important notes on product liability ................... 3
Technical data Plast Coat 15 ............................. 3
Tool specification................................................ 3
Spare parts list – Plast Coat 15 ......................... 4
Spare parts illustration – Plast Coat 15 ............. 5
Spare parts list and spare parts illustration –
Throat piece with pressure gauge ..................... 6
Spare parts list and spare parts illustration –
Throat piece without pressure gauge ................ 7
Spare parts list – Control unit ............................ 8
Spare parts illustration – Control unit ................ 9
Program frequency converter............................. 10
Frequency converter programming parameters 11
Error code display on the frequency converter .. 12/13
Current flow diagram – Plast Coat 15 ............... 14
Wiring diagram – Plast Coat 15 ........................ 15
Servicing gear .................................................... 16
Spare parts list – Gear ....................................... 16
Spare parts illustration – Gear ........................... 17
Page
Spare parts list – Electric motor ......................... 18
Spare parts illustration – Electric motor ............. 19
Accessories – Plast Coat 15 ............................. 20
Accessories illustration – Plast Coat 15 ............. 21
Spare parts list and spare parts illustration –
Mortar hose DN 19 – 2 m ................................... 22
Spare parts list and spare parts illustration –
Mortar hose DN 19 – 10 m ................................. 23
Spare parts list and spare parts illustration –
Mortar hose DN 27 – 10 m ................................. 24
Spare parts list –
Spray lance with automatic control ................... 25
Spare parts illustration –
Spray lance with automatic control ................... 26
Spare parts list –
Spray lance without automatic control .............. 25
Spare parts illustration –
Spray lance without automatic control .............. 26
Spare parts list and spare parts illustration –
Ceiling spray lance ............................................. 27
Spare parts list and spare parts illustration –
Rendering lance 200 U....................................... 28
Spare parts list and spare parts illustration –
Sack mangle....................................................... 29

Warning!
Mortar spraying machines develop high spraying pressures.
Caution – risk of injury!
Never reach into the spray jet with your fingers or hands!
Never aim the spray lance at yourself or other persons!
The materials sprayed cause chemical burns or irritations!
Protect your skin and eyes!
Each time before starting up, follow the procedure below as
specified in the Operating manual:
1. Only connect to the mains supply using a special distributing
point, e.g., using a fault current protective system with INF ≤30 mA.
2. Observe the admissible working pressures.
3. Check all connections for leaks.
The instructions for regular cleaning and servicing of the machine
must be strictly adhered to.
Before starting any work on the machine and during breaks, follow
the procedure below:
1. Note the setting time of the material.
2. Relieve the pressure in the spray lance and hose.
3. Switch the machine off.
Be safety-conscious!
햲
햳
햴
DANGER
1

Safety requirements
All local safety regulations in force must be
observed.
In addition, you must comply with the following:
1. Use of the mortar spraying machine
The mortar spraying machine Plast Coat 15 is
designed only for the spraying the materials
described in the operating manual.
Any other use is not permitted. The
manufacturer cannot be held liable for any
damage resulting from this. In such cases, the
risk will be borne solely by the user.
Intended use also includes compliance with the
Operating manual and compliance with the
inspection and servicing conditions.
Always keep the Operating manual ready at
hand at the machine location.
2. The mortar spraying machine Plast Coat 15
may only be operated with a pressure gauge.
Only the mortar hose prescribed by the
manufacturer may be used.
3. Only use identified mortar hoses with an
operating pressure of at least 40 bar.
4. Personnel safety
Always wear protective goggles, protective
clothing and gloves and, if necessary, skin barrier
cream and breathing equipment, to protect your
eyes, skin and respiratory system.
Never uncouple mortar hose while it is still under
pressure.
Note pressure gauge!
Wear protective goggles!
Never aim spray lance at any person!
5. Breathing masks
Breathing masks must be provided for the
operator to protect against mineral dust.
6. Only connect to the mains supply using a
special distributing point, e.g., using a fault
current protective system with INF ≤30 mA.
7. Do not put a load of more than 450 watts on the
socket on the control unit.
8. The master switch has an EMERGENCY OFF
function.
9. Prevent the socket for the remote control on the
control unit from getting dirty.
Always leave the coupler plug of the remote
control line on the mortar hose screwed complete
into the control unit.
10. Danger of injury from the screw
conveyor.
Never put your hands into the
receptacle when the mortar
spraying machine is running.
Never turn on the mortar spraying machine
when the grating has been removed from the
receptacle or when the receptacle has been
removed.
11. Cleaning and servicing
Never uncouple mortar hoses under pressure.
Before uncoupling, check pressure on the
pressure gauge.
Turn off the mortar spraying machine for cleaning
and maintenance work. Pull out mains plug and
ensure that it cannot be plugged back in
unintentionally.
Do not spray the motor or control unit of the
mortar spraying machine with water jet, high-
pressure or steam cleaning equipment. Water
could penetrate the machine and cause a short-
circuit.
12. Electrical equipment
Work on the machine’s electrical equipment may
be carried out only by a qualified electrician.
The electrical equipment must be inspected regu-
larly. Defects such as loose connections or
scorched cables must be remedied immediately.
13. Keep the labels on the mortar spraying
machine clean and legible.
14. Positioning on uneven ground
The front of the mortar spraying machine must
point upwards to avoid that the machine slips
away.
2
DANGER

Important notes on product liability
As a result of an EC regulation being effective as from
January 1, 1990, the manufacturer shall only be liable
for his product if all parts come from him or are
released by him, and if the devices are properly
mounted and operated.
If the user applies outside accessories and spare
parts, the manufacturer´s liability can fully or partially
be inapplicable; in extreme cases usage of the entire
device can be prohibited by the competent authorities
(employer´s liability insurance association and factory
inspectorate division).
Only the usage of original WAGNER accessories and
spare parts guarantees that all safety regulations are
observed.
Technical data Plast Coat 15
Voltage: 230 V ~, 50 Hz
Fuse protection: 16 A slow-blow
Device mains cable: 6 m long, 3 x 1.5 mm2
Socket on the control unit
max. load: 450 watts
Motor output P1:1.5kW
Max. feed rate (water): 11 l / min
Max. operating pressure: 40 bar
Max. grain size: K 4 mm
Measurements L x W x H: 1180 x 530 x 660 mm
Receptacle capacity: 60 l
Weight: 70 kg
Tire pressure, max.: 2.5 bar
Protective system: IP 54
Max. sound pressure level: 70 dB (A)*
Atomization air connection: Rapid action coupling
DN 7 mm
Max. atomization air pressure: 10 bar
Required volume of
compressed air, min: 220 l/min
Texture nozzle: 8 mm (standard)
Mortar hose: DN 27 mm,
10 m (standard)
* Measured at a distance of 1 m to the side and at a
height of 1.6 m over the device, reverberant floor.
Tool specification
Part No.
Carrier sleeve take-off device 0348 950
3

4
1 0348 363 Motor cable 2 9982 820 Cable screw connection 4 0348 218 Transmission motor 230 Vp, 50 Hz 5 9900 204 Hexagon screw M 8 x 35 DIN 931 (2) 6 9920 102 Washer A 8.4 DIN 125 7 9900 125 Hexagon screw M 8 x 50 DIN 933 9 0348 334 Supporting ring 10 9972 331 Grooved ring 32 x 50 x 10 11 0348 319 Intermediate flange 12 9971 171 O-ring 90 x 3.5 14 0348 328 Pin 15 0348 324 Screw 16 9921 506 Lock washer B12 DIN 127 17 0348 317 Carrier bush 18 9922 743 Snap ring A 42 19 0348 314 Feed screw 21 0348 329 Grating 22 0348 307 Receptacle 23 9900 109 Hexagon screw M 8 x 25 DIN 933 24 0348 352 Type plate PC 15 25 9910 107 Hexagon nut M8 DIN 934 26 0348 310 Receptacle seal 27 0348 306 Receptacle lower part 30 9910 208 Hexagon nut M 8 DIN 985
Spare parts list Plast Coat 15
31 9900 118 Hexagon screw M 8 x 30 DIN 933 32 0348 312 Pump screw W 10 – 200 33 0348 311 Pump jacket W 10 – 200 35 9990 368 Star grip M 16 36 0348 214 Outlet unit 37 9990 616 Coupling 38 9970 109 Sealing ring 39 9991 946 Pressure gauge 40 9991 947 Protective cap 41 0348 349 Wheel 42 9994 902 Wheel cap 43 0348 206 Trolley frame 44 9900 317 Cheese head screw M 8 x 50 DIN 912 45 9990 863 Pipe end cap 46 0348 318 Drawbar tube right 47 9920 103 Washer A 6.4 DIN 125 48 9910 204 Hexagon nut M 6 DIN 985 49 0348 347 Drawbar pipe left 50 0348 362 Device mains connection 51 9951 074 Cable screw connection 52 9951 075 Hexagon nut 53 9951 078 Hexagon nut 54 –––––––– EP long-life grease lubricant, quantity 25 g
9992 834 EP long-life grease 400 g
Item Part No. Designation Item Part No. Designation

1
51
52
21
23
22
24
6
40
38
4243 41
36
50
4445
5
2
1 2
469
11
14
7
17
18
15
12
19
26
27
631
15
32
33
35
30
6
10
30
30
37
49
46
53
47
16
16
48
6 25
39
54 25g
5
Spare parts illustration – Plast Coat 15
SAL Plast Coat 15
06 / 99

Spare parts list and spare parts illustration – Throat piece with pressure gauge
6
Item Part No. Designation
0348 214 Throat piece with pressure gauge
1 0348 205 Crosshead 2 0348 335 Collet 3 0348 337 Housing 4 0348 338 Threaded connector 5 9991 946 Pressure gauge 6 9991 947 Protective cap 7 9970 109 Sealing ring 8 9990 616 Coupling 9 0348 350 Hose piece 10 ––––––– Hydraulic oil NUTO H 22 from Esso,
quantity 25 ml
0021 061 Hydraulic oil NUTO H 22 – 1 litre 9992 821 Loctite fast cleaner 7063 – 400 ml 9992 511 Loctite 243 – 50 ml
Pressure transmitter filling with hydraulik oil Nuto H22 quality: 30 g (25 ml) Pos. 3 with Pos. 1 and Pos. 4 bonded with Loctite 243 Pos. 4 with Pos. 8 bonded with Loctite 243 Prepare the adhesive area with fast cleaner typ 7063
At mounting grease
At mounting grease

7
Spare parts list and spare parts illustration – Throat piece without pressure gauge
Item Part No. Designation
0348 223 Throat piece
without pressure gauge
1 0348 205 Crosshead
2 0348 381 Connection piece
3 9990 616 Coupling
9992 821 Loctite fast
cleaner 7063 – 400 ml
9992 511 Loctite 243 – 50 ml
Pos. 2 with Pos. 3 and Pos. 1
bonded with Loctite 243
Prepare the adhesive area with
fast cleaner typ 7063

8
0348 212 Control unit
1 0348 321 Electronic housing 2 0348 322 Electronic housing cover 3 0348 323 Support sheet 4 0348 370 Frequency converter 1,5 kW 5 0348 371 Suppression filter 6 0348 372 Master switch 0 – 1 7 0348 373 Changeover switch 8 0268 591 Potentiometer 9 9950 814 Sealing nut 10 9952 607 Rotary knob 11 9952 660 Rotary knob cap 12 3026 614 Ind. lamp front 13 3025 151 Ind. lamp fitting 14 9952 669 Socket 15 0348 326 Electronic housing seal 16 3050 081 Glow lamp 17 0348 362 Mains cable 3G 1,5 mm2, 6 m
18 0348 363 Motor cable 19 9951 074 Cable screw connection 20 9951 075 Hexagon nut 21 9982 820 Cable screw connection 22 0348 327 Information plate 23 9900 602 Countersunk head tappping screw
3,9 x 16 DIN 7983 (4)
24 9951 078 Hexagon nut 25 9990 554 Protective cap
Spare parts list – Control unit
26 9910 108 Hexagon nut M4 DIN 934 27 9921 504 Lock washer B4 DIN 127 28 9900 353 Cylindrical head screw M4 x 12 DIN 912 29 9920 104 Washer 4,3 DIN 125 30 9950 241 Socket 31 9902 218 Recessed pan head tapping screw
2,9 x 9,5 DIN 7981 (2)
32 9950 242 Rubber gasket 39 9950 372 Earthing mark 40 0348 353 Instruction sticker „D“
0348 388 Instruction sticker „GB“ 0348 391 Instruction sticker „F“ 0348 390 Instruction sticker „E“ 0348 389 Instruction sticker „NL“
41 9902 201 Recessed pan head tapping screw
3,9 x 9,5 DIN 7981 (6)
42 9900 346 Cylindrical head screw M6 x 12 DIN 912 (2) 43 9910 708 Cap nut M6 DIN 986 (2) 54 3053 925 Mounting base, adh. clips (4) 55 0348 357 Sticker for socket 56 0348 392 Profil cord
9992 821 Loctite fast cleaner 7063 – 400 ml 9992 590 Loctite 222 – 50 ml 9992 664 Loctite 414 – 20 g 9992 835 Acrylic sealant – 310 ml cartouche
Item Part No. Designation Item Part No. Designation

9
Spare parts illustration – Control unit
All welding groove except the right trailing edge to sealed with acrylic sea- ling compound at bottem plate All adhesive area with fast cleaner 7063 prepare Part 42 with part 43 bonded with Loctite 222 Part 56 with part 1 bonded with Loctite 414 (3 adhesive points distributed about length)
Section A - A Section C - C Section B - B
View U
View W
View V
View X
See detail Z
See detail Y

Attention: The frequency converter is delivered in a non-programmed state. The required
settings (with grey background in the parameter list) should be programmed as
per the following instructions before the system is started up.
Frequency converter programming
1. Connect to mains
2. Move main switch to "I" position.
3. Move rotation direction switch to "0".
Warning: do not touch any live components.
4. Press "DSP/FUN" button, "F000" appears in display.
5. Select required function number by pressing the "왖" and "왔" buttons.
The "</RESET" button is used to select the ones, tens and hundreds digits.
6. Switch from the function number display to the selected function number setting display using the
"READ/ENTER" button.
7. Set the value as specified in the "Parameter list" using the "</RESET" and "왖" and "왔" buttons.
8. Press "READ/ENTER" to store the setting. "FXXX" appears in the display again.
9. Select next function number using "왖" and "왔" and proceed in same order.
10. After storing the last setting, press the "DSP/FUN" button twice to leave programming mode and switch back to
the original display.
10
Program frequency converter
Frequency converter control panel and function overview
Red LED on for external frequency
specification (Fn_11=1/2/3)
Red LED on for external rotation
direction specification (Fn_10=1)
Red LED on for output frequency
or speed display
If red LED is on, FC is in programming mode
Start/stop command (Fn_10=0)
Rotation direction specification (Fn_10=0)
Potentiometer (Fn_11=1)
Red LED on for right-handed rotation
Red LED on for left-handed rotation
Red LED on: output voltage display
Red LED on: motor current display
Program selection
Increase/decrease values
Acknowledge error or move cursor from
ones to tens to hundreds digit
Key for displaying and storing
parameters

11
Frequency converter programming parameters
Frequency converter model: WATTtronic, list produced on 03.11.98
*Attention: F098 must be set before F056. If F056 is set before F098, contacts 1 and 2 on the frequency converter
terminal strip should be jumpered so that F056 can be set to 0100.

12
Error code display on the frequency converter

13
Error code display on the frequency converter

14
Current flow diagram Plast Coat 15

15
Wiring diagram Plast Coat 15
Slide ferrite bush 9952 405 in the control unit over the device connecting cable 0346 362 up to the threaded cable connector. Cut spiral hose 3110 905 (3x) to length of 125 mm. Slide spiral hose (1x) over device connecting cable 0348 362 between threaded cable connector and mounting base.
Slide spiral hose (1x) over stranded wires 0348 380 between mounting base. Slide spiral hose (1x) over wiring harness 0348 364 between mounting base. Fix the device connecting cable 0348 362, the stranded wires 0348 380 and the wiring harness 0348 364 to the mounting base using cable ties 9994 670. Attention: Fix device connecting cable to mounting base using separate cable tie.

16
Servicing gear
No oil change is required.
The oil should have enough lubricating effect to last
the lifetime of the gear.
Oil type if gear replaced
SHELL OMALA OIL 220
MOBIL MOBILGEAR 220
CASTROL ALPHA MAX 220
Oil quantity 0.6 litres
Spare parts list – Gear
Item Part No. Designation
0348 218 Gear with electric motor 230 V~, 50 Hz 0348 220 Gear compl.
1 9900 315 Cylinder head screw M 6 x 25 (5) 2 9971 485 O-ring 3 9960 113 Deep groove ball bearing 6302 5 0348 702 Pinion 8 9960 120 Deep groove ball bearing 6202 9 9932 118 Clamping sleeve 11 9910 102 Hexagon nut M 6 (5) 12 0348 703 Gearwheel 13 9900 312 Cylinder head screw M 6 x 20 (5) 14 0348 707 Housing 15 9960 312 Angular ball bearing 7204 16 0348 704 Gearwheel 17 0348 705 Shaft 18 9960 103 Deep groove ball bearing 6206 19 0348 706 Flange 20 9970 534 Shaft seal ring

3
2
18
1
5
8
911
20 19
17
16
15 14 13
212
17
Spare parts illustration – Gear
SAL PC 15

18
Spare parts list – Electric motor
Item Part No. Designation
0348 218 Gear with electric motor 230 V∼, 50 Hz 0348 219 Electric motor 230 V∼, 50 Hz
1 0268 436 Shaft seal ring 25 x 40 x 7 2 9922 506 Snap ring 25 x 1,2 4 0293 383 Ball bearing 6205 2 Z (2) 5 9922 603 Snap ring 52 x 2 7 0348 708 Rotor with pinion 8 0348 935 Stator 230 V∼, 50 Hz 10 0348 936 Fan 11 0348 937 Fan cowl