Wassermann Polyquick 160-T95 User manual

Combination Automat
Polyquick 160-T95
Pressure Polymerisation Automat and Compactor
USER MANUAL
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Dear customer,
Thank you for choosin a product from the Wassermann ran e. Wassermann Dental-
Maschinen incorporates the hi hest standards of quality and the latest technolo y.
In order to enjoy maximum performance and years of trouble-free operation, please read
this user manual carefully before you connect this unit and start work, and operate the unit
accordin to the recommended uidelines. The operation safety and the functionality of
this unit can only be uaranteed if you follow both the eneral safety uidelines and the
applyin laws to prevent accidents as well as the precautions iven in this user manual.
We are not liable for any dama es which occur due to inappropriate usa e or faulty
operation of this unit.
Make sure that anyone usin this unit has read and understood this user
manual.
Keep this user manual in a safe place where it can be referred to as required at
any time.
The unit complies with the relevant EU uidelines.
The unit is subject to the EU uidelines 2012/19/EU (WEEE Directive).
Company address:
Wassermann Dental-Maschinen GmbH
Rudorffwe 15-17
21031 Hambur , Germany
Phone : [phone]/ -24 Fax.: [phone]
[email protected]
www.wassermann.hambur
www.facebook.com/WassermannDentalmaschinen
Erstellt: 10.05.22 / msc Version: 3 Polyquick 160-T95: 170976 (tr.Druckverd. 70°C) ab #170424
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Contents
1 Features............................................................................................................................4
2 Safety Symbols used in this Manual.................................................................................4
3 Safety Guidelines..............................................................................................................5
4 Responsibility for Operation or Dama e...........................................................................6
5 Application.........................................................................................................................6
6 Before Startin ..................................................................................................................7
6.1 Transport....................................................................................................................7
6.2 Installation..................................................................................................................7
6.3 Stora e.......................................................................................................................7
7 Installation/ Start-up..........................................................................................................8
7.1 Settin the correct Pressure.......................................................................................9
7.2 Start-up.....................................................................................................................10
8 Operation........................................................................................................................17
8.1 General Operatin Instructions................................................................................17
8.2 Operation..................................................................................................................18
9 Troubleshootin ..............................................................................................................19
10 Care and Maintenance..................................................................................................21
10.1 Cleanin .................................................................................................................21
10.2 Maintenance...........................................................................................................21
10.3 Repairs...................................................................................................................21
10.4 Spare Parts.............................................................................................................22
10.5 Service Hotline [phone]/ -24.......................................................22
10.6 Scope of Delivery/ Accessories..............................................................................22
10.7 Warranty.................................................................................................................23
11 Technical Data..............................................................................................................23
12 Disposin of the Unit.....................................................................................................24
12.1 Information on Disposal for Countries within the EU.............................................24
13 EU Declaration of Conformity.......................................................................................25
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1 Features
• Compact table-top unit for pressure polymerisation up to 95 °C in a water bath
• Lar e capacity Ø 150 mm, depth 285 mm
• Touch screen for fast and easy operation
• 13 pro rammes, each with three individually confi urable polymerisation sta es
• The automat can also be operated as a pressure compactor
• Optional feature: Dry pressure compression up to approx. 70°C
• Rapid drainin : prompt switch between the two modes
• Separate menu for each mode
• Intelli ent workflow preset by the software helps the user to ensure operational safety
• Exact remainin time displayed
• Powerful, electronically controlled heatin for optimal workin temperature
• Pressure relief valve for protection in case of malfunction (7 bar)
• Safety lid with bayonet lock
• Dry-run protection
• En ravin in container indicatin max. water level
• Time and cost savin due to thermal insulation
• Made almost entirely of stainless steel
• Low maintenance, easy to service
Safety Symbols used in this Manual
Warning!
This is a warnin of risk situations and dan ers.
Failure to observe this warnin could be life-threatenin . These warnin s has to
be observed.
Information!
This symbol draws your attention to specific features that has to be observed.
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3 Safety Guidelines
Confi urin and operatin this equipment requires precise knowledge and observance
of the instructions in this user manual. The equipment is desi ned only for its intended
application.
WARNING:
Servicin and repairs should be carried out only by authorised specialists.
Disconnect the power plu before startin any maintenance work.
Make sure that the equipment is connected to the correct power source.
The safety valve on the pressure tank opens automatically if the operatin
pressure is more than 7 bar.
The pressure can be activated only if the door is closed completely, since a
safety door contact is installed.
Dry-run protection, which switches off at 125 °C. The inte rated thermal fuse
works automatically. Please just wait until the unit cooled down.
Warning: Risk of scalding during the Hot Polymerisation.
Mount the thermal protection cover firmly before start-up (see p. 8)
Never open the lid while the unit is under pressure!
Always open the lid slowly!
Display information have to be followed!
Please wear heat-resistant gloves.
For safety-related reasons (hot water, pressure), only the valves and hoses
meant for this purpose must be used for draining. If parts of different
design are used/ installed (self-made), there is a risk of scalding!
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For safety reasons, the pressure settin is limited to max. 6 bar (at 20 ° C).
Dependin on the level of the heatin temperature, the pressure can increase.
4 Responsibility for Operation or Damage
The responsibility for operatin the unit lies exclusively with the owner or user if said unit is
incorrectly serviced, maintained or altered by persons not employed by an authorised
dealer or if the unit is used in a manner contrary to its specified purpose.
The unit has to be maintained and operated in accordance with this user manual.
Wassermann Dental-Maschinen GmbH is not responsible for dama e arisin from the
nonobservance of these instructions.
Warranty and responsibility provisions contained in the sales and supply conditions of
Wassermann Dental-Maschinen GmbH are not extended by these instructions.
5 Application
The Polyquick 160-T95 is a pressure polymerisation unit for hot and cold polymerisation
of plastics. This automat is desi ned for polymerisation of up to 3 flasks in flask holder or 2
cast resin flasks or rebasin frames or 6 orthodontic re ulatin s at one time. It can be set
to a maximum temperature of 95 °C and the polymerisation pressure can be adjusted to a
maximum of 6 bar. In automatic mode, the polymerisation time can be preselected up to
99 hours. A touch screen and the newly developed control panel allow the user to set the
relevant parameters quickly and easily usin self-explanatory symbols.
The Polyquick 160-T95 can also be used as a pressure compactor without heatin .
Furthermore, dry compression is possible up to a maximum of 70°C. For thermodynamic
reasons, the display value must be increased by 10 °C;
i.e. max. 70°C dry compression = max. 80 °C display value.
Only use the unit for this type of application.
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6 Before Starting
6.1 Transport
Before transportin the unit, ensure that it has been unplu ed from the power socket.
Make sure that it is packed correctly in order to avoid accidental dama e.
Be sure to check for any transport dama e when unpackin the oods. Note
down any dama e if found.
6. Installation
Open the box, remove the packin materials, and carefully lift out the unit and accessories.
Check the included accessories.
The unit has to stand horizontally on a steady and even surface.
Install the unit in a place where it will not block the workin area and the
functionality (take the dimensions into account).
Do not install the unit outdoors or in places without proper ventilation.
Before start-up, be sure the unit reaches room temperature.
It is advisable to install the unit firmly on the drainage system, since
very hot water can drain off from it. This also simplifies the process of
complete emptyin , e. . for cleanin .
6.3 Storage
The unit location is very important when it comes to workplace safety, even if it is only to
be set up there for a short period. The room should be dry, well ventilated and vibration-
free. An even temperature and wooden supports also help. The unit should not be stored
or set up outdoors. If the unit is to be stored for an extended period, protect it from
moisture and dust.
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7 Installation/ Start-up
ATTENTION: Before start-up
screw it to the swivel door!
•Thermal protection cover
•Spacer sleeve, 4 pieces
•Screw, 4 pieces
RISK OF SCALDING!
Before commissionin , please install the followin connections:
Install the pressure hose included in the scope of supply and provide for an
appropriate outlet.
It is advisable to install the unit firmly on the drainage system, since
very hot water can drain off from it. This also simplifies the process of
complete emptyin , e. . for cleanin .
After settin the workpiece, fill the unit with tap water, at most up to the en ravin in the
tank (not with dry compression). Establish a pneumatic connection of minimum
bar. If the pneumatic pipe is lon , pay attention to the hose cross-section (internal
diameter min. 6 mm). Every pneumatic pipe must always have a maintenance unit. Ensure
a constant pressure by usin the pressure reducer.
Finally, insert the plu into the socket – make sure that the volta e specification of the unit
and the mains network is identical.
Never operate the unit without water and over 80 °C (display value), since the
heatin unit immediately heats up to 60°C or to the preheatin temperature
(please check the preheatin temperature) when the power switch is activated.
If required, the heatin unit can be switched off via the display.
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7.1 Setting the correct Pressure
Before fillin the tank, remove the accessories.
Afterwards set the correct polymerisation pressure.
Proceed as follows (ima e, see 7.2):
1. Activate main switch ( reen rocker switch).
2. Close lid.
3. Touch the Pressure key (ima e, see 7.2). ( .5 bar default).
4. If the pressure is very less (min. bar), increase the pressure (max. 6 bar) usin
the black re ulator on the back side. Release the re ulator by pullin to do the
settin and press it in once a ain.
5. If the pressure is too hi h, switch off the pressure (ima e, see 7.2) and release
the pressure. Turn the pressure re ulator on the back side in the "minus" direction
several times; then, apply pressure to the tank. You can set the desired pressure by
turnin the re ulator in the "plus" direction.
For safety reasons, the pressure settin is limited to max. 6 bar (at 20 ° C).
For an optimal pressure setting, the device should be brought up to
working temperature beforehand.
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5
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7. Start-up
Define the unit's main parameters before switchin it on. These settin s are performed in
the Set-Up Menu . Familiarise yourself with the system's various options before
startin the polymerisation process. This particularly applies to functions and .
(Please see „setup menu pa e 1“ on pa e 11 of this manual).
The Start menu in Polymerisation mode
Name of the unit Actual-Temperatur Open Setup menu
Heater ON/OFF* Pressure ON/OFF* Pro ramme parameter and
Polymerisation
*Inverted (back round is black) = ON
The Start menu in Compactor mode (without heater)
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2
456
3
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Setup menu page 1
In the Setup menu the followin settin s can be made:
Preheatin temperature Clock timer Forward in menu
Sleep Heater ON/OFF back to Start menu
Mode: Polymerisation/ Compaction without heater
Setup menu page
°C/°F Date and Time Forward in menu
Work mode Information back to Start menu
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89
13 9
15
7
10
12
14
16
16
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5
Description of features 5 – 14
Pressure ON/ OFF
Bevore startin the pro ramme you have to choose the pressure.
Pressure re ulator at 20 °C: min. 2 bar, max. 5 bar
Temperatures hi her than 100 °C: Workin is only possible under pressure.
If no pressure is set, the heatin switches off at 100 °C.
Hence workin without pressure is only possible at temperatures
below 100 °C.
For further information please see 7.1 Settin the correct Pressure.
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6 Programme parameter und Polymerisation
Defines the parameters for the pro ramme temperature.
You can store 13 pro ramme counter (1-13). In every counter up to three polymerisation
sta es #1-3 can be mapped.
Touch the numbers to chan e the values.
Polymerisation level 1 (1):
Delete Next step Save
Examples of level 2 and level 3 : Start
Touch the arrow (Start) to start the process of polymerisation. Pause or cancel the
pro ramme by pressin the "Stop/Pause"symbol. In pro ramme 2-13 the practice is the
same.
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The Polymerisation
Stop/Pause Break-of Pause Back Start
The process of dry pressure compaction is identical to polymerisation. But it
operates without water and is therefore merely
limited by the temperature (max. 70°C container = 80°C display).
For process-related reasons, work must be limited to a maximum of 70 °C in the
container.
Preheating temperature
(check for dry compression up to max. 70°C container = 80°C display)
Defines the tar et temperature once the main switch has been activated. The pre-heat
temperature also applies to waitin times and rest periods. Default: 60°C
If the pro ramme temperature selected is hi her, the temperature reverts back
to this value when the pro ramme ends.
After definin the desired workin mode , it may make sense to adjust the pre-heat
temperature of the pro ramme temperature. This avoids lon heat-up or cool-down
phases.
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Clock timer
This defines the weekday activation and deactivation times.
Programmes running currently have a higher priority; they are not
switched off until complete.
Sleep button display
When you press the Sleep button, the unit oes into the Sleep mode (all functions except
the Timer function are switched off). The unit ets actuated when you press the touch
display or with the timer and heats up or cools down to the preset pre-heatin temperature.
Heater ON/OFF (Mode: Polymerisation/ Compaction without heater)
Choosin the pressurepolymerisation mode (pressure and temperature)
or Compactor mode (pressure without heater).
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8
10
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Selection of the temperature unit (Fahrenheit or Celsius)
Pictograms for the time and date function cycle.
Selection of the working mode
Defines whether the polymerisation process should start immediately or only after the
heatin value has been reached.
(a) (Default) The unit heats to the temperature pro rammed under . After reachin this
value, the result measured is validated by a control cycle. If the value is confirmed, the
wax polymerisation process will start.
(b) The pro rammed polymerization be ins immediately.
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13
12
14
a
b
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Information
Here the parameters of the touch screen, sensors, hardware and software are displayed.
8 Operation
8.1 General Operating Instructions
All instructions for usin the unit, whether in verbal or written form, are based on our own
experience and experimentation and can only be re arded as uidelines.
Please put on heat-resistant loves
Durin lon er periods of non-use please disconnect the power plu .
Dry compression up to max. 70°C container = 80°C display
For dry pressure compaction, operate the unit with pressure but without water.
It takes about 30 to 45 minutes to heat up to the desired temperature; without
pressure, it takes a very lon time to reach the set temperature.
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8. Operation
•Open the lid.
•First set the workpieces, for polymerisation then fill the water till all the
polymerisation parts are covered (max. up to the en ravin = Markin in the tank)
and close the lid up to the stop.
•Switch on the main switch, the unit will automatically heat up to 60°C or up to the
value selected as the pre-heatin temperature (check the pre-heatin
temperature) . When warnin appears, close the lid.
•Activate the pressure.
•The process of polymerisation/ dry pressure compression starts when you touch the
symbol . After the process has ended, the temperature falls to the preset
temperature a ain.
For process-related reasons, the set display value for dry pressure
compaction may not exceed 80 °C. This corresponds to an internal
container temperature of max. 70°C +/- 4 °C.
At higher temperatures, the built-in temperature protection (boil-dry
protection) could interrupt the program sequence!
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A
56
5
6
A
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9 Troubleshooting
Fault Cause Solution
Polyquick 160-
T95 does not
heat
Lid is open (p. 20,fi . 1) Close lid a ainst safety contact.
Temperatur-pro ramme-
parameter is to low
Adapt the parameters.
Preheatin temperature
is to low
Adapt the parameters.
Heater faulty Please contact our service department.
Pressure does
not increase in
chamber
Lid seal O-rin faulty Check O-rin and replace if necessary.
Pressure re ulator set to 0
(pressure au e).
Check pressure and adjust if necessary.
Lid not fully closed Close lid a ainst safety contact or
contact faulty.
Thermal fuse off
or Thermal fuse faulty
Let the unit cool down and try a ain
Replace faulty fuse. Please contact our
service department.
Display blank Thermal fuse off
or Thermal fuse faulty
Let the unit cool down and try a ain
Replace faulty fuse. Please contact our
service department.
Touchscreen
malfunction
Calibrate the touch display Switch on the unit. While the lo o of
Wassermann appears please contact
the touch display two times.
Then you will reach the self-explanatory
touch panel-calibration*
(p. 20, fi . 2-3).
Touchscreen under pressure Please contact our service department.
Screen protector dama ed? Please contact our service department.
Unit does
nothin
Blown fuse Check the two fuses seperately.
Disconnect the power plu before
replacin blown fuse at the rear of unit.
Item no. 58 013
Fuse 6,3 AM/ 50 V D 5 x 0
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If the previous recommendations do not solve the problem, contact your dental
depot or our service department.
* VIDEO: CALIBRATION
https://t1p.de/TDRec
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Fig. 2 Fig. 3
Fig. 1
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