WaterLogic WL1000GF MAX User manual

WL1000GF MAX
MANUAL

WL1000GF MAX Manual
Page 2 Revision 10-7-2017
WL1000GF MAX MANUAL
Congratulations on your choice of the Waterlogic WL1000GF MAX Water Treatment System. The
WL1000GF MAX Water Treatment System model dispenses Cold, and Hot Water. Every WL1000GF
MAX Water Treatment System includes:
Bio-Cote® Anti-Microbial Protection
Advanced In-Tank Ultra7violet (UV) Purification
Filter configuration can be optimized for all water conditions
The Waterlogic WL1000GF MAX Water Treatment System provides exceptional quality and great
tasting water with every use.
INTRODUCTION
Carefully read and follow all instructions to ensure proper and efficient operation of your WL1000GF
MAX Water Treatment System. Contact Waterlogic or an Authorized Waterlogic Dealer if you have
any questions.
Waterlogic and Authorized Waterlogic Dealers employ trained service personnel who are
experienced in the installation, function and repair of Waterlogic equipment. This publication is
written for use by these qualified individuals. Waterlogic encourages users to learn about products,
however, we believe that product knowledge and service is best obtained by consulting Waterlogic
or an Authorized Waterlogic Dealer.
Waterlogic Water Treatment Systems should be combined with selected water treatment
components to create a system specifically tailored for each application by trained and qualified
personnel.
Products manufactured and marketed by Waterlogic and its affiliates are protected by patents.
Waterlogic reserves the right to change the specifications referred to in this literature at any time,
without prior notice. Changes or modifications not expressly approved by Waterlogic could void the
warranty and user’s authority to operate the equipment.

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TABLE OF CONTENTS
USER GUIDE
•Safety Alert Symbols ...............................................................4
•Safety Precautions ..................................................................4
•Features and Benefits .............................................................6
•Certifications...........................................................................7
•Model Designations and General Specifications .....................8
•Electrical and Shipping Specifications .....................................9
•Operating Instructions ......................................................... 10
SERVICE GUIDE
•Service Requirements .......................................................... 11
•Installation Rail..................................................................... 12
•PCB Wire Drawings............................................................... 13
•Recommended Spares Holding ............................................ 14
•LED Indicator Lights.............................................................. 15
•Programming ....................................................................... 16
•Hot Tank Descaling............................................................... 18
•Faucet Service ...................................................................... 20
•Resetting the Hot Tank Overheat (High Limit Safety)........... 21
•Drawings and Parts List ........................................................ 22
•Flow Diagram ....................................................................... 32
•Electrical Schematic ............................................................. 33
INSTALLATION GUIDE
•Pre-delivery Procedures....................................................... 34
•Draining Procedure .............................................................. 37
•Installation Instructions........................................................ 38
TROUBLESHOOTING GUIDE
•Fault Codes Troubleshooting ............................................... 41
•Power Troubleshooting........................................................ 44
•Dispense Troubleshooting.................................................... 46
•Hot Water Troubleshooting ................................................. 51

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SAFETY ALERT SYMBOLS
Read and follow all safety information carefully. The signal words used in this manual are selected as
shown below and based on an assessment of the degree of potential injury or damage (severe or
minor) and the occurrence of injury (definitely occurs or has the potential to occur) when the
warning is ignored:
DANGER!
Indicates a situation which, when not avoided, results in death or severe injury.
WARNING!
Indicates a situation which, when not avoided, has the potential to result in death or severe
injury; and/or severe property damage.
CAUTION!
Indicates a situation which, when not avoided, results or has the potential to result in minor
injury; and/or minor property damage.
SAFETY PRECAUTIONS
Basic safety precautions should be followed, including the following:
Ensure all local laws including health and safety guidelines are met when installing Waterlogic
Equipment. Only qualified service technicians should attempt installation and service of Waterlogic
Equipment. Always read the entire operating instructions before using the applianceand save
these instructions for future use.
DANGER! ELECTRICAL SHOCK HAZARD. Always use a dedicated and properly earthed outlet. Unit
should be protected by residual current device (RCD) having a rated residual operating current not
exceeding 30mA. Use only Waterlogic supplied power cord. Never use extension cords or power
strips to connect unit. Do not use if the power supply cord is damaged. Always unplug from power
supply prior to servicing.
WARNING! AUTHORIZED USE ONLY. This appliance is to be used for its intended purpose as
described in this manual, and untrained individuals who use this manual assume the risk of any
resulting property damage or personal injury. This appliance can be used by children aged from 8
years and above and persons with reduced physical, sensory or mental capabilities or lack of
experience and knowledge if they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazardsinvolved.
WARNING! SUPERVISE CHILDREN. Keep appliance and cord out of reach of children under the
age of 8 years. Children under the age of 8 years must not use or play with theappliance.
WARNING! DO NOT OPERATE IF DAMAGED. Unplug if abnormal case occurs. ContactWaterlogic
or authorized dealer for repair, service, and installation to avoidhazards.
WARNING! HOT WATER. Unit produces Hot Water in excess of 87oC (188oF). Water above 52oC
(125oF) can cause severe burns or scalding. Keep unauthorized people and children away from the
unit to avoid accidental dispensing of hot water.

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WARNING! CONNECT TO POTABLE WATER SUPPLY. This system is to be used for water only and is
not intended for use where water is microbiologically unsafe or with water of unknown quality
without adequate disinfection. System is designed for the supplemental bactericidal treatment of
public drinking water, or other drinking water, which has been tested and deemed acceptable for
human consumption by local health agency. The system is designed to reduce normally occurring
non-pathogenic or nuisance microorganisms only. System is not intended for treatment of
contaminated water.
WARNING! TIP HAZARD. Dispenser could tip or fall causing serious injury. Always install unit on a
firm, flat, and level surface and secure the WL1000GF MAX Water Treatment System to the base
cabinet with the screw provided to lock the components together. Secure unit to cabinet, wall, or
floor if needed. Never place heavy items on top of unit and never climb, stand, or hang on unit or
storage cabinet to prevent injury and damage.
WARNING! UNIT IS HEAVY. TWO PERSON LIFT REQUIRED. Transport unit empty and always use
material handling equipment or two people with proper lifting technique to reduce injury risk.
WARNING! STORE AND TRANSPORT UNIT EMPTY. ALWAYS SANITISE BEFORE USE.
The unit must be completely drained and sealed before storing to avoid stagnation and reduce
microbiological contamination (potential bacterial growth). Sanitise before use to eliminate any
potential microbiological contaminates
CAUTION! INDOOR USE ONLY. Intended for household use only. Never expose to direct sunlight,
heat sources, or ambient air temperature above 37°C (100°F) or below 2°C (35°F). Install indoors
and keep unit away from excessive humidity. Never expose to freezing temperatures. Ensure
there is adequate clearance around the unit to allow refrigeration system condenser to dissipate
heat. Warmer environments require more clearance around the unit. Minimum clearance around
all surfaces of the machine is 50mm. Installs where the ambient temperature exceeds 27°C (80°F),
require a minimum of 100mm clearance for proper heat dissipation and efficientoperation.
CAUTION! USE A WATER PRESSURE REGULATOR. Waterlogic will not be responsible for injury or
damage caused by excessive water pressure. Input or feed pressure must be 2.7 to 4 Bar. Be
aware of any potential pressure surges caused by building/municipal pumping stations. Water
block devices and external leak detectors are strongly recommended. Locate the unit as close to
the water supply and the electrical connections as possible to minimize risk.
CAUTION! USE PROPER SUPPLY LINES AND FEED WITH POTABLE AMBIENT WATER ONLY.
Feed water over 37°C (100°F) may damage the treatment components. Always use supply lines
with adequate pressure rating and UV resistance. Close water supply valve and contact service
representative if a leak is noticed.
Contact Waterlogic for assistance or help finding an Authorized Service Representative.

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WL1000GF MAX FEATURES AND BENEFITS
Cold, and Hot Water
The WL1000GF MAX Water Treatment System unit comes standard with Cold and Hot Selections to
meet a wide range of customer demands. Cold Water temperature is adjustable.
High Volume Storage and Water Capacity
The WL1000GF MAX Water Treatment System unit has 4 litres in Cold Tank and 11.2 in the Cold-
Water Reservoir (total of 15 Litres of Ice Cold Water) and 1.6 Litres of Hot Water Capacity.
BioCote®Anti-Microbial Protection
Certain plastic, silicon, and painted surfaces surrounding the dispensing areas and
drip tray are infused with an exclusive additive called BioCote®. BioCote® provides
an effective barrier against microbes like bacteria and mould, which may cause
odours or staining.
Large Dispense Area with Recessed Faucet
200mm dispense height with BioCote® recessed faucet to protect from
cross-contamination.
Advanced Programming
Customizable settings for optimizing each WL1000GF MAX Water
Treatment System including; Cold Temp Set Point, Hot Temp Set Point,
Filters Timer Setting, and Energy Saver Sleep Mode
Child Safeguard
The WL1000GF MAX Water Treatment System unit requires two
separate buttons to be held down in the correct sequence to prevent
accidental dispensing of hot water.
In-Tank UV Purification
Industry leading In-Tank UV Purification prevents the growth of bio-film
within the Stainless Steel Cold Tank.

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WL1000GF MAX CERTIFICATIONS
Waterlogic Water Treatment Systems have been tested, and certified to rigorous NSF and UL
Standards. We believe that performance testing and certifications validate Waterlogic as a world-
leader in water treatment systems.
WL1000GF MAX Certifications Include
UL399 – Certified Drinking Water Cooler
Intertek Labs (ETL) Certified the WL1000GF MAX Water Treatment System to ANSI/UL
399 Standard for Drinking Water Coolers.
BPA Free - Waterlogic tests for BPA and declares that all of its products are Bisphenol-A
FREE and contain no harmful BPA plastics.
NSF/ANSI-61 –Certified Drinking Water System Components
NSF / ANSI 372 – Drinking Water System Components – Lead Content
CSA B483.1 - Drinking Water Treatment Systems
This System has been tested and certified in accordance with NSF/ANSI-61 – Certified
Drinking Water System Components, NSF / ANSI 372 – Drinking Water System
Components for low Lead Content, and CSA B483.1 - Drinking Water Treatment
Systems by the Water Quality Association (WQA)
Waterlogic is certified to ISO 9001:2015 – Quality Management Systems
(certified by Intertek). ISO 9001 is the internationally accepted standard
for well managed organizations that have adopted the key quality
management principles to its operations to bring consistent quality
products and a culture of continuous improvement.

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MODEL/PART DESIGNATIONS
BRAND NAME DESCRIPTION
MODEL
PART NUMBER
WL1000GF MAX
Waterlogic WL1000GF MAX – Cold and Hot
GF Max
F-1010-FS-HC-UT6-CS-WLA
Serial Number Prefix - 19
SPECIFICATIONS
ITEM
Water Connection ¼” Quick Connect
Cold Water Temperature
Cold Water Temperature – Factory Set Point 5°C (41°F)
(Programmable) 3° - 7°C (37° - 45° F.)
Cold Tank and Cold Water
Reservoir Size
4 Liter Cold Tank and 11.2 Cold Tank Reservoir (Total of 15L Ice Cold water capacity)
Hot Water Temperature
Hot Water Temperature – Factory Set Point 85°C (185°F)
(Adjustable) 80°C – 93°C (176° - 199°F)
Hot Tank Size 1.5 Litres
Hot Water Manual Reset
Overheat
105°C (221°F)
Recommended Service
Pressure
2.7-4Bar – Use Pressure Regulator
Maximum Service Pressure 6.5Bar – Use Pressure Regulator
Rated Service Flow Out 1.89 Litres per Minute (0.5 gallons per minute)
Environmental Temperature 2° - 37°C (35° - 100°F)
UV Lamp 8 Watts
Heater 500 W
Pump 24V DC – 120 psi – Flow 1000ml/min
Refrigerant Gas R600a

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SHIPPING SPECIFICATIONS
ITEM WL1000GF MAX
Width/Depth/Height 380 x 370 x1140 cm (150” x 146” x 449” inches)
Weight (dry) 28Kg (62 pounds)
Width/Depth/Height – Box 459 x 419 x 1231 cm (181” x 165” x 485” inches)
Weight (dry) 32 kg (70.5 pounds)
ELECTRICAL SPECIFICATIONS
ELECTRICAL SUPPLY
220-240V/50Hz
13 Amp Service
Resistance Ω
COMPONENT
POWER (approximate)
AMP DRAW (approximate)
Heater
500 Watts
2.3 Amps
96.8-115Ω
Compressor
197 Watts
0.9 Amps
245-292Ω
UV Lamp System
8 Watts
0.07 Amps
6K-7.2KΩ
Pump
0.5 Watts
.004 Amps
96.8K-115KΩ
WL1000GF MAX
TOTAL
705.5 Watts 3.27 Amps

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OPERATING INSTRUCTIONS
The above picture shows the Front Water Dispense Buttons for the Waterlogic WL1000GF MAX
Water Treatment System.
Place appropriate receptacle under the Hot or Cold areas for dispensing water.
For Hot Water: 1. Press and hold down the Red Hot Safety Button (LEFT handside)
2. Press the Red Hot Dispense Button (RIGHT hand side)
*Both buttons must be held at the same time to dispense Hot Water. This is a
safeguard when dispensing hot water to prevent accidental dispensing of hot
water.
For Cold Water: Press Blue Cold Water Select Button

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SERVICE REQUIREMENTS
WARNING! Read and understand the contents of this manual before attempting to service
WL1000GF MAX Water Treatment System. Failure to follow the instructions in this manual
could result in death, serious personal injury, or severe property damage. Only trainedand
qualified technicians should attempt to install, maintain, or service Waterlogic Equipment.
1. Visually inspect all electrical and water connections for signs of wear or damage.
DANGER! HIGH VOLTAGE ELECTRICAL HAZARD. Unplug before inspection andservice.
2. Waterlogic recommends changing the UV Lamp Assembly and Wiring Harness must be replaced
every 12 months.
WARNING! ULTRAVIOLET RADIATION. Protect your skin and eyes against ultraviolet rays.
Never look directly at an operating UV light. Disconnect before removing UV Lamp.
CAUTION! UV LAMPS ARE HAZARDOUS. Lamps are considered Hazardous Waste and must
be disposed of accordingly.
3. Clean the Quartz Sleeve that surrounds the UV lamp witha non-abrasive cloth, descaling
solution, or ultrasonic bath if needed when changing UV Lamps.
CAUTION! UV SYSTEM IS FRAGILE. Never handle the UV lamp or Quartz Sleeve with bare
hands. UV Lamp and quartz sleeve must be free of oils and contaminants to ensureproper
operation. Use a soft non-abrasive cloth to clean.
4. Inspect the Quartz Sleeve O-ring for wear or damage and replace asnecessary.
5. Ensure there is adequate (minimum of 50mm) clearance around the unit and clean thecondenser
grill and compressor fan to provide efficient cooling system operation.
6. Sanitise the Cold Tank as per instructions in the pre-installationprocedures.
7. Clean and sanitise and descale external surfaces of the unit. Use only chemicals thatare
compatible with ABS plastic and will not damage or degrade theproduct surfaces.
8. Remove descale, sanitise and clean the Faucet. Replace asneeded.
WARNING! SANITISER MAY CONTAIN HAZARDOUS CHEMICALS. Use of proper personal
protective equipment such as rubber gloves and eye protection is required.
NOTE: The Glow Starter shown may
appear blackened which is normal.
8w UV Lamp Assembly
Part Number CT-2083

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INSTALLATION KIT
WARNING! ALWAYS USE INSTALL KIT. It is required to use aninstallation kit for theinstallation
of any Waterlogic Water Treatment System. Failure to use an installation kit can result in
damage duetoexcessive pressures over a prolonged period of time.Please check local water
bylaws, in some countries an installation kit is a legal requirement.
Australian Installation in accordance with AS/NZS 3500.1 and AS/NZS 3500.2.
1. K001 Install kit as above, (1 x 63058 – brass tee, 1 x 54011 ball valve, 1 x 52028 Kemflow dual
check valve)
2. Serialised Unit
3. Diamond flow filter and Head (1 x 42209 – filter 1 x 42205 head)
Options / to above
RMC PVDC50 dual check valve – 350 kpa PLV code 52010
RMC PVDC504 dual check valve – 500 kpa PLV code 52012
Accessories
1. JG ¼ sf x 3/8 stem elbow x 2 (for filter head) 60157
2. JG ¼ sf x ¾ npt tap adaptor 60175
3. Waterblock 50000
4. JG ¼ sf x ¼ sf isolating valve
5. JG ¼ tube (black only) x 5 meters (60800 / roll)
6. JG ¼ locking clips x 5 60124

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MAIN PCB WIRE DRAWING

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RECOMMENDED SPARES HOLDING
Component
Part No.
Stock Per 10 Machines
UV Lamp Assembly, 8 Watt
CT-2083
10
Carbon Air Filter
PU-4108
10
Recirculation GAC Filter
AK-0005-L00-00
10
Hot Tank Assembly 1.6 Litre with Sensor 500W
HT-0010-I00-00
4
GAC Filter - 10" Carbon Activated Inline Filter - Optional
FW-0035
20
Carbon Block - 10" CBC 1 Micron Lead and Cyst Reduction Inline Filter –
Optional
FW-0063 20
Sediment Block - 10" Sediment 20 Micron Inline Filter - Optional
FW-0053
20
Overheat with Manual reset - 221°F (105°C)
HT-3012
1
Overheats Metal Cover
ST-8289
1
Quartz Sleeve for 8W Lamp
CT-2002
1
Black O-Ring for Quartz sleeve
CT-2006
1
Cold Water Faucet Assembly
PL-1260-E
5
Hot Water Faucet Assembly
PL-1260-D
5
Display PCB
EN-0046-L00-00
1
Main PCB
EN-0045-L00-00
1
Hot Water Safety Push Button
PL-1265
1
Hot Water Push Button
PL-1262
1
Middle Button
PL-0169-L00-03
1
Cold Water Push Button
PL-0148-L00-00
1
Drip Tray Grill
PL-1270-C
2
Drip Tray Body
PL-1289-B
2
Self-Suction Pump
CT-0014-L00-00
1
Inlet Solenoid Valve 220V
PU-4095
1
Water Level Controller with Wire
PU-4100
1
UV Lamp Ballast 220V/50Hz
EL-5044CN
1
Black Top Cover
PL-1254
1
Silicon Seal for Inlet Port to Tanks
PU-4109
1
Replacement parts can be obtained from Waterlogic or an Authorized Waterlogic Dealer.
See Parts Layouts, Drawings, and Lists for additional repair parts.
Hot Tank Service
Hot Tanks (with controls) must be replaced at least every 5 years depending on usage. Descaling Hot
Tank may be required on a regular basis depending upon filtration and local water conditions. See
Service Section.
NOTE:
At the end of this product’s life, ensure that it is disposed of in an environmentally friendly manner
which is fully compliant with all Local Requirements and Guidelines.

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LED INDICTATOR LIGHTS
WL1000GF MAX is chilling water and the Compressor is ON.
WL1000GF Max has detected a leak (Please see fault finding

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PROGRAMMING INSTRUCTIONS
PROGRAMMING DPI
DIP SET-UP COLD WATER TEMPERATURE
Cold Temperature Factory Setting 5°C (41°F)
DIP SET-UP HOT WATER TEMPERATURE
Hot Temperature Factory Setting 85°C (185°F)

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DIP SET-UP FILTER TIMER
Factory Setting is None
Filters should be configured to optimize your system. Filters need to be configured and specified to do
the job given the local water conditions, usage, maintenance schedule, and placement restrictions.
In order for our filters to perform as represented and to provide the best quality
water possible, it is essential that filters be replaced periodically. The frequency
of filter changes depends on your water quality and your water usage. For
example, if there is a lot of sediment and/or particles in your water, then you will
have to change your filters more frequently than a location with little to no
sediment. Be sure to replace your filters whenever you notice a decline in the
performance, whether it is a drop-in flow rate and/or pressure or an unusual
taste in the water.
DIP SET-UP SLEEP MODE (ENERGY SAVER) When in Sleep Mode when there is no incoming water for
more than three hours, the WL1000GF MAX Water Treatment System will go to sleep mode
automatically and the Red Sleep LED light is on and the heater is turned OFF.
Sleep Mode Factory Setting OFF
After Filter Change –
push reset button
located on back of the
WL1000GF MAX

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HOT TANK DESCALING INSTRUCTIONS
The Hot Tank requires removal of mineral deposits (descaling) on a regular basis. Typically
descaling should take place every 6 to 12 months to preserve the long-term health of your unit.
Use non-toxic cleaner such as ScaleKleen, DEZCAL or 20% Citric Acid Solution to remove mineral
deposits as directed by the manufacturer depending upon filtration and local water conditions.
Descaling is an important process that removes calcium deposits, or scale, that can build up
inside a tank over time. Calcium and scale is non-toxic but left unattended will hinder your unit’s
performance.
WARNING! PERSONAL PROTECTIVE EQUIPMENT REQUIRED. Always ensureproper
ventilation and use rubber or nitrile gloves and eye protection when using chemicals. Refer to
Material Safety Data Sheet for specific requirements of each product.
CAUTION! STAINLESS STEEL TANK DESCALING.
The Hot Tank is made from stainless steel. Ensure descaling solution is compatible with
stainless and always flush the unit completely. Dispose in an environmentally safe manner.
Materials Needed:
•Personal Protective Equipment. Rubber or Nitrile Safety Gloves and ProtectiveEyewear
•Phillips Screwdriver
•Temperature Gauge
•Water Pitcher or Container to collect water from thefaucet
•20 litre container or drain basin
•Descale solution (ScaleKleen)
•¼” Plastic Tubing, at least 1m in length, and assorted ¼”quick connect fittings
•Sanitising Cartridge
1. Check to ensure that the Red Heater and Compressor Power Switch is theO=OFF
position.
NOTE: Switches have internal LED that illuminates when placed in I=ON position.
2. Turn off the water supply and unplug the unit.
3. Remove Top Cover
4. Remove Reservoir Lid
5. Remove Hot Tank Drain cap on back of unit and allow all water to drain from unit.
6. When unit has finished draining, replace Hot Tank draincap.

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7. Mix descaler per instructions.
8. Add descaling mixture to Reservoir Port.
9. Turn on water supply and plug in unit.
10. Allow reservoir to fill.
11. Turn on the Red Heater and Compressor Power Switch. I=ONposition.
12. Allow descaling mixture to remain in Hot Tank for 15minutes
(exposure time may be affected by local waterconditions).
13. Flush Cold and Hot Tanks unit until all descaler is removed.
14. Ensure all outer panels and faucets are descaled during thisprocess.
WARNING! HOT WATER HAZARD. Unit Produces Very Hot Water and Steam. Always use
insulated and chemically compatible containers and let unit cool down before draining the Hot
Tank to avoid injury.
CAUTION! MUST REPLACE HOT TANK 5 YEARS DEPENDING ON USAGE. The Hot Tankand
its controls must be replaced a minimum of every 5 years depending on usage to ensure
efficient and dependable operation.
WARNING! REINSTALL ALL PANELS AND COVERS. Always reinstall all panels,protective
covers, and fasteners after servicing equipment. Failure to do so could result in severe
personal injury and will void the certifications and warranty of the equipment.

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FAUCET SERVICING
It is necessary to descale and sanitise the faucets during any service. This is to remove any
minerals or contaminants that may have built up and to preserve the longevity of the
WL1000GF MAX
1. Remove the gravity faucets from the WL1000GF MAX and separate the body from thehead of
the faucet by undoing the retaining nut.
2. Once disassembled from the body, check the rubber boot has no signs of any debris or
damage. There is a chance that carbon deposits from the filter can get caught up into the
body and cause the rubber boot not to seat correctly onto the housing. The housing itself will
also need to be checked for any signs of contaminants or
damage to ensure a good seal
when water is dispensed.
3. Ensure both the body and the
head of the faucets are
thoroughly cleaned before
reassembly, if required, change
the rubber boot.