Watts Premier 500029 User manual

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Warning
Please read carefully before proceeding with installation. Your failure to follow a attached
instructions or operating parameters may lead to the product's failure and possible
damage to property.
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Save manual for future reference.
Model 500029
ZERO WASTE REVERSE OSMOSIS SYSTEM
Watts Premier, Inc. 1725 W. Williams Dr. C-20 Phoenix, AZ 85027
Phone: [phone]

Thank you for your purchase of a Watts Reverse Osmosis system. With proper installation and mainte-
nance,thissystemwillprovideyouwithhighqualitywaterforyearstocome.AllofWattswaterenhance-
ment products are rigorously tested by independent laboratories for safety and reliability. If you have
any questions or concerns, please contact our customer service department at 1-800-752-5582
(outside USA 623-931-1977).
TABLE OF CONTENTS
Operational Parameters.............................................................. 3
ZRO-4 System.............................................................................. 3
Tools recommended for Installation............................................ 3
Installation of faucet...................................................................... 4
Installation of hot and cold water line fittings.............................. 5
Mounting the RO module...................................................... 6
Connecting the tube to faucet............................................... 6
Connecting the tubes to the hot & cold water supply valves. 6
Installation of storage tank................................................... 7
Connecting the tank.............................................................. 7
Start up instructions ............................................................. 8
Semi-annual Maintenance.................................................... 8
Annual Maintenance ......... ................................................... 9
Membrane Maintenance....................................................... 10
Trouble Shooting.................................................................. 11
Check air pressure in the tank.............................................. 11
Adjust faucet......................................................................... 12
Service Record.................................................................... 13
Warranty............................................................................... 14
Drawing and Parts list........................................................... 15
Other products .............................................................................. 16
2

Operational Parameters
Do not use with water that is microbiologically unsafe or of unknown quality, without
adequate disinfection before or after the system.
Operating Temperatures: Maximum 100°F (37.8°C) Minimum 40°F ( 4.4°C)
Operating Pressure: Maximum 100 psi (7.43 g/cm2) Minimum 40 psi (2.80 kg/cm2)
TDS (Total Dissolved Solids): < 1000 ppm
pH Parameters: Maximum 11 Minimum 3
Iron: Maximum 0.2 ppm
Turbidity: <5NTU
System includes:
RO module, 24 volt Pump, 3 gal Storage tank, Long reach
faucet, Manual, Warranty Card, Parts Bags, (2 Water
line fitting valves, 2 Washers,Transformer, 2 Mounting
screws, 1 Teflon tape roll, 2 Brass inserts, 2 Plastic
sleeves, 1 Ball valve, one 1/4” Connector)
Hardness: Recommended hardness not to exceed 7 grains per gallon, or 120ppm. System will
operate with hardness over 7 grains but the membrane life may be shortened. Addition of a water
softener may lengthen the membrane life.
If any of the items are missing please contact Watts at 1-888-752-5582
prior to installing
7/16” Drill bit for faucet
Channel lock piers
Phillips Screw Driver
1/2" - 5/8" Open End Wrench
Adjustable Wrench
Sharp knife
Electric Drill
Tools recommended for installation
ZRO-4 System
3
Note: RO unit must be installed a mimimun of 25 feet from hot water heater.

Caution: Porcelain sink surface material is extremely hard and may crack or chip. Use extreme
caution when drilling. Watts accepts no responsibility for damage resulting from the installation
of the faucet.
Step 1 Determine desired location to drill a hole for the faucet on your sink.
Step 2 Using a variable speed drill on the slowest speed, drill a 7/16” hole for the
faucet. Use water to keepthe drillbit cool while drilling. (If the drill bit gets hot
itmay cause the porcelain to crack orchip).
Installation of Faucet
Step 4 Insert the faucet shank through the hole in sink and let it rest on the sink top.
Step 3 Place the escutcheon chrome plate and the black rubber washer on the faucet shank.
(Parts found in faucet parts bag).
4
Step 5 From the underside of the sink slide on the locating washer, lock washer and brass
nut onto the shank. Check orientation offaucetthen tighten brass nut securely.
Escutcheon Plate
Black Rubber Washer
Black Locating Washer
(used where a 1/2" hole is
available, reverse when
mounting on stainless steel
or when using drilled hole)
Brass Insert (sleeve)
Plastic Sleeve
1/4" Compression Nut
Counter Top/Sink
Lock Washer
Nut
1/4" Tube
Shank

Hand tighten brass nuts then apply 1/4 turn with a wrench.
For 3/8” plumbing For 1/2” plumbing
RO Tubes will be connected on page 6.
Step6 Turnoffthe hotand coldwatersupply tothefaucet byturning theanglestop valvesoff.
Step7 Removewatersupply lineatfaucetto theanglestop valves.
Step8 Attachthe watersupplyline valvesas illustratedin thedrawings above.
Step9 Re-attachthewater supplyline tothefittings attachedtothe anglestopvalves.
Installation of hot and cold water supply line valves
5
To RO System
To Sink Faucet
1/4" Compression Nut
Plastic Sleeve
Brass Insert
Angle Stop Valve
(not included)
SupplyHose
(not included)
1/2"MX 3/8"FX 1/4"Comp.
with needle valve
3/8"MX 1/2"F
Adapter
Rubber
Washer
To RO System
To Sink Faucet
1/4" Compression Nut
Plastic Sleeve
Brass Insert
Angle Stop Valve
(not included)
Supply Hose
(not included)
1/2"MX 3/8"F
X 1/4"Comp.
with needle valve
3/8"MX 1/2"F
Adapter
Rubber
Washer

6
Step 11 Connect blue tube from in-line filter over to the faucet shank.
Place the brass nut onto the tube, followed by the plastic sleeve
(tapered end pointing to the end of tube) and then place the
brass insert into the end of the tube.
Step 12 Insert the blue tube into the end of the faucet shank and use a
wrench to tighten the brass nut securely.
Mounting the RO module
Step 10 Determine the best location for the RO Module to be
mounted and allow for future system maintenance.
Use a Phillips screwdriver and secure the screws
5 3/4” apart and 16” from the bottom of the cabinet.
Note: There will be (2) Blue, (1) Green and (1) Black
coming from the module. Do not cut these tubes at
this time.
Connecting to the faucet
Connect the hot and cold water supply line valves
Insert the Green tube into the Cold water needle valve fitting
1/4” tube compression fitting until it stops. Slide the Nut and
Plastic Sleeve down to where you can thread them onto the
male pipe threads. Use a 1/2” wrench to securely tighten.
Insert the Black tube into the Hot water needle valve fitting
1/4” tube compression fitting until it stops. Slide the Nut and
thePlasticSleevedowntowhereyoucanthreadthemontothe
male pipe threads. Use a 1/2” wrench to securely tighten.
Step 13
Step 14

Apply Teflon tape in a clockwise direction around the
male pipe threads on the tank.
Thread the ball valve (supplied in the parts bag)
onto the stainless steel connector on the tank.
Note: Do not over tighten plastics connections.
Step 16
Installation of Storage Tank
Step 15
7
Step 18 Postion the tank in the desired location.
Stand it upright or using black plastic
stand lay it on it’s side. Connect remaining
blue tube from he RO module over to the
tank ball valve connector.
Step 19 Push blue tube into the connector on the end of ball valve
until it stops. Use a wrench to securely tighten the nut on the
connector.
Connecting the Tank
Thread1/4”plasticconnectorfitting(suppliedinthe partsbag)into
theball valve attachedto thetank.
Step 17

Start up Instructions
Step 1 Turn on the incoming hot and cold water angle stop valves.
Turn on the water line needle valves by turning counter clock-
wise. Check the system for leaks and tighten fittings as neces-
sary.
Note: Check daily over the next week to ensure no leaks are
present.
Step 2 Plug the (24 volt) transformer power cord connector into the RO system wire harness
connector (labeled transformer.)
Step 3 Plug the transformer into the electrical outlet under the sink.
Step 4 Ensure ball valve on tank is open.
Step 5 Open the RO faucet and leave it open until water begins to drip. Then close the faucet.
The tank will take 2 to 4 hours to fill completely.
Note: Water may be cloudy or milky due to air in the system. This conditions will
resolve its self after a couple of tanks of water. After a final filter change you will see
gray water until the carbon particles have flushed from the fitler.
Step 6 After the tank has filled once, open the RO faucet and drain the tank.
Step 7 Close RO faucet and allow the tank to fill, (2-4 hours). System is now ready to use.
Note: This system can be hooked up to an ice maker. Place a tee after the final filter and before
the faucet. It is recommended to install a ball valve on the ice maker line. This enables you to shut
off the water supply to ice maker while the tank is filled and flushed to remove the carbon particles
from the final filter. Each time the tank becomes empty you will need to close the water supply to the
ice maker until the tank refills.
Semi-annual maintenance
Step 1 Turn off the water supply line needle valves.
Step 2 Close the ball valve on the tank.
Step 3 Open the RO faucet to allow the system to depressurize for 5 - 10 minutes before
attempting to remove Housings.
Step 5 Carefully remove the filter housings and pour water out of the housings. Dispose
of the used filters.
Step 6 Wash housings with mild soap and rinse thoroughly with water.
Warning: To prevent the possibility of electrical shock, clean up any water on
cabinet floor and dry all water from outside of RO unit.
8
Step 4 Unplug transformer from electrical outlet.

Step 7 Inspect O-rings for wear and replace them if needed (order
part no. WP113029 from Watts.) Lubricate O-rings with a water
soluble lubricant such as KY Jelly®, (petroleum based
lubricants such as Vaseline®must not be used.) Be sure to
properly seat the O-ring in the housing before threading the
housings onto the lid assembly.
Step 8 The sediment filter has a cloth like appearance. It must be
placed in the 1st housing on the left where the water inlet
connects.
Step 9 The carbon bock filter has a mesh covering and has a
gasket on each end. Replace the filter in the 2nd housing
with the carbon block filter.
Step 10 Visually inspect oring to be sure they are properly seated before threading the housing
onto the lid assembly and hand tighten securely.
Note: Keeping the RO module in an upright position while re-attaching the housings
will help ensure the o-ring stays properly seated and reduces the possiblity of leaks.
Semi-annual maintenance continued
9
sediment
carbonblock
Annual Maintenance
Watts sells a filter change kit which includes Pre-Filters, O-Rings, Final Filter, Connectors, and a Filter
Wrench. Call 1-888-752-5582 to order.
Step 1. Perform Semi-annual Preventive Maintenance Steps on page 8.
Note: For the annual maintenance drain the tank.
Step 2 Replace the final filter by removing the white nuts from both ends of the filter. Remove
the connectors from both ends (keep and reuse). Discard the old final filter and replace
with new filter reusing the connectors .
Note: Flow arrow on final filter must be pointing in the direction of water flow to the
faucet.
Step 4 Use a clean eye dropper to insert ½ teaspoon of 3%
hydrogen peroxide or common house hold bleach into
the blue tube. (This will flow into the tank once water is
turned back on to unit.)
Step 5 To reconnect insert tube into the connector and push
firmly.
Step6 Follow Start Up procedure on page 8.
Step 3 The tank shut off switch has quick-disconnect connectors. Remove the blue tube from
the tank side of the tank shut-off switch. Depress the gray ring with the tip of your
finger and pull the tube straight out .

10
Membrane Maintenance
Membrane filters have a life expectancy of 2 to 5 years, depending on the incoming water conditions and
the amount of use of the RO system.
If at any time you notice a reduction in water production or a change in the taste of the RO water, it could be
time to replace the membrane. A sample of water may be sent to Watts for a free test or a monitor can be
purchased from Watts to test RO water.
To send a water sample include ½ cup of tap water and ½ cup of RO water in a water tight clean con-
tainers. Clearly mark each container. Watts will test the water for TDS rejection and hardness
and contact you with the results.
Step 1 To change the membrane, use a 5/8" wrench to
remove the nut from the cap side of the membrane
housing (the end with only one elbow). Remove the cap
from the white horizontal membrane housing.
Note: To assist with the removal of cap a double sided wrench canbe purchased from
Watts Premier.
Step 2 Using a pair of pliers, grip and pull firmly on the membrane filter to
remove it from the housing and discard the membrane.
Step 3 Unwrap new membrane filter and lubricate the o-rings with water
soluble lubrication such as KY Jelly®. Insert the end with the
two black O-rings into the membrane housing.
Step 4 Once membrane filter has been inserted into the housing you must
take your thumbs and give a firm push to properly seat the
membrane. Replace membrane housing cap and tighten.
Note: To be properly seated the tip of the membrane filter must
be below the housing edge.
Step 5 Screw the membrane filter housing cap back on securely.
Step 6 Connect the green tube back to the membrane cap fitting.
Step 7 You must change the flow restrictor each time you
change the Membrane filter. Replace the existing flow
restrictor with the new one by removing the White
compression nuts. Make sure the arrow is pointing
toward the check valves and hot water line fitting.
Step 8 Follow Start Up procedures on page 8.

Trouble shooting
Problem Cause Solution
Low/slow production Excessive air pressure in tank Relieve pressure at schrader valve on tank (set
to 7 psi with the tank empty)
Pump not operating Wiring connection broken (plug 110 AC wall
plug back in at wall and/or reconnect the 24
VAC wire harness connectors)
Replace pump if needed
Fouled membrane Replace membrane
Plugged pre-filters Replace filters
Crimped tubing Check tubes to make sure they are not kinked
Angle stop or water line valve Ensure valves are opened by turning valve
not fully opened handle counter clockwise until it stops
Milky colored water Air in the system Air in the system is a normal occurrence with
initial start up of the RO system. This milky look
will disappear during normal use within 1-2
weeks. If condition reoccurs after filter changes,
drain tank 1 to 2 times.
Faucet Dripping Needs adjustment see page 12
Pump short cycles Ball valve on tank closed Open the ball valve on the top of the tank
Blue tube blocked between Remove kinked/damaged section and replace if
the tank and RO system necessary
Faulty pressure switch Call for technical support
Bowl leaks at the top after Damaged/Dry O-ring Lubricate with water soluble lubricant or replace
changing the filters O-ring as necessary (Do not use Vaseline or
other petroleum based lubricants)
Pump constantly running Electrical fault Call for technical support
Faucet left on Close faucet and let tank fill for 2 to 3 hours
Plugged pre-filters Replace filters
Checking air pressure in tank
Note: Check air pressure when tank is empty.
Step 1 Open faucet and drain the tank.
Step 2 Using a digital air gauge check the air pressure in the tank.
There should always be between 5-7 psi.
Step 3 If you have more than 7 psi release air and recheck. If you
have less than 5 psi, add air. Air can be added with a
bicycle pump.
11

Adjust Faucet
If the faucet has developed a drip it can be corrected by following the steps outlined below.
Step 1 Remove faucet Spout first. Position both thumbs on the
back edge of the lever and push forward.
Step 2 Lever will slide forward and completely off of the faucet base.
Step 3 Small brass tee can be turned 1/2 turn, counterclockwise, to adjust
the tension on the black lever. This adjustment may be necessary
to stop slow drips from tip of faucet. You may need to repeat the
process until the faucet does not drip. Brass tee must always end up
facing across body of faucet in order to slide black lever on.
12

SERVICERECORD
DATEOFPURCHASE DATE OF INSTALL INSTALLEDBY SERIAL NO.
/ / / / NAME: #
Date of (6 mos.) (6 mos.) (1 yr.) (2-5 yrs.) OTHER
Maintenance 1st stage 2nd stage Final Filter TFM Memb.
Sediment Carbon Block Carbon
NOTES:
13

What your Warranty Covers:
Limited 3 year warrranty on the Reverse Osmosis module, tank and faucet if defective.
1 year warranty on the electrical components, pump, pressure switch, solenoid valve, and transformer if defective.
No warranty on replaceable filters and membranes.
Return unit after obtaining a return authorization (see below), less tank, within 3 year of original retail purchase, WATTS
PREMIER will repair or, at WATTS PREMIER'S option, replace the system at no charge.
How to obtain Warranty Service:
For warranty service, call 1-800-752-5582 for a return authorization number. Then, ship your Reverse Osmosis unit (less
tank) to our factory, freight and insurance prepaid, with proof of date of original purchase. Please include a note stating the
problem. Premier will repair it, or replace it, and ship it back to you prepaid.
What this warranty does not cover:
This warranty does not cover defects resulting from improper installation, (contrary to WATTS PREMIER's printed instruc-
tions), from abuse, misuse, misapplication, improper maintenance, neglect, alteration, accidents, casualties, fire, flood, freez-
ing, environmental factors, or other such acts of God.
This warranty will be void if defects occur due to failure to observe the following conditions:
1. The Reverse Osmosis System must be hooked up to a potable municipal or well cold water supply.
2. The hardness of the water should not exceed 7 grains per gallon, or 120 ppm.
3. Maximum incoming iron must be less than 0.2 ppm.
4. The pH of the water must not be lower than 3 or higher than 11.
5. The incoming water pressure must be between 40 and 100 pounds per square inch.
6. Incoming water to the RO cannot exceed 105 degrees F (40 degrees C.)
7. Incoming TDS/Total Dissolved Solids not to exceed 1800 ppm.
8. Do not use with water that is micro-biologically unsafe or of unknown quality without adequate
disinfection before or after the system.
This warranty does not cover any equipment that is relocated from the site of its original installation.
This warranty does not cover any equipment that is installed or used outside the United States of America and Canada.
LIMITATIONS AND EXCLUSIONS:
WATTS PREMIER WILL NOT BE RESPONSIBLE FOR ANY IMPLIED WARRANTIES, INCLUDING THOSE OF
MERCHANTIBILITY AND FITNESS FOR A PARTICULAR PURPOSE. PREMIER WILL NOT BE RESPONSIBLE
FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING TRAVEL EXPENSE, TELEPHONE
CHARGES, LOSS OF REVENUE, LOSS OF TIME, INCONVENIENCE, LOSS OF USE OF THE EQUIPMENT, AND
DAMAGE CAUSED BY THIS EQUIPMENT AND ITS FAILURE TO FUNCTION PROPERLY. THIS WARRANTY
SETS FORTH ALL OF PREMIER'S RESPONSIBILITIES REGARDING THIS EQUIPMENT.
OTHER CONDITIONS:
If PREMIER chooses to replace the equipment, WATTS PREMIER may replace it with reconditioned equipment. Parts used
in repairing or replacing the equipment will be warranted for 90 days from the date the equipment is returned to you or for the
remainder of the original warranty period, whichever is longer. This warranty is not assignable or transferable.
YOUR RIGHTS UNDER STATE LAW:
Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitations or exclusions may not apply. This warranty gives
you specific legal rights, and you may have other legal rights which vary from state to state.
Limited Warranty

15

Watts Premier has other fine water filtration products and accessories to enhance your water and to
complimentyour existingROSystem. Listedon thenextseveral pagesareonlya fewofthe itemsweoffer.
Visit our website at www.wattspremier.com or call our Customer Service Representatives at
1-800-758-5582 (inside USA) 1-623-931-1977 (outside USA) for more products.
Deluxe Filter replacement kit for 5 stage reverse osmosis systems
Includes one 10" sediment filter, two 10" GAC filters, three pre-lubricated
O-Rings, one 6" polishing filter with connectors.
Part No. 560065 $29.95/Kit
Deluxe Plus Filter replacement kit
Same as above including a 10" polishing filter instead of a 6".
Part No. 560066 $31.95/Kit
Premium Filter replacement kit
Compatible with all Watts Premier Reverse Osmosis and other water filtration
systems. These filters provide an extra level of filtration by allowing for more
contact between the carbon media and your water.
Part No. 560002 $34.95/Kit
Premium Plus Filter Kit
Same as above, plus heavy duty wrench, 10" final filter and fittings.
Part No. 560067 $43.95/Kit
Heavy Duty Wrench
This wrench fits all Watts Premier filter bowls, membrane housing and those of
most of competing brands.
Part No. 164003 $ 4.95/ea
Other Products from Watts Premier
Pocket Total Dissolved Solids (TDS) Monitor
Test water electronically to verify reverse osmosis membrane effectiveness.
Carrying case included.
Part No. 273001 $39.95/ea
*All prices subject to change without notice.
16

Wave Faucets by Watts Premier allow for a variety of choices to
match your kitchen decor.
Available colors include:
Part No. 116022 Chrome $30.95
Part No. 116010 White $27.95
Part No. 116026 Black $27.95
Part No. 116021 Almond $27.95
Part No. 116002 Black on chrome $25.95
Part No. 116006 White on chrome $25.95
Ball Valve Adaptor
Eliminates the need to drain the tank during normal filter changes. This easy to
install valve attaches to the top of your water tank. The valve, plastic tee and teflon
tape are included. The tank should always be drained after the membrane is
changed.
Part No. 500077 $ 9.95/ea
Whole House High Performance Water Pressure Regulator
Provides water pressure control solutions for residential, commercial, and industrial
applications. Offers durability and years of continuous trouble free operation.
Part No. 107001 $64.95/ea
Water Pressure Gauge
This gauge mounts onto your outside hose connection to accurately show your
home's water pressure up to 300 psi. A red needle shows peak overnight pressure,
which may exceed readings during the day. High pressure readings may indicate
the need for pressure regulator to prevent damage to appliances.
Part No. 261003 $14.95/ea
Whole House Filter
Great for sediment problems such as in well water supply or areas where dirt and
rust particles are a problem. Includes 30 Micron sediment filter, ball valve, mount-
ing bracket and wrench. (1" ports).
Part No. 500221 $86.95/ea
Replacement filter
Part No. 204009 $ 7.95/ea
Watts Premier Ice Maker Kit - High efficiency replaceable filter that can last up to 3
years or 10,000 gallons. Prefect for residential and commercial ice makers as well
as refrigerators, drinking fountains, coffee & tea brewers, motor homes and camp-
ers. Reduces chlorine taste and odor.
Part No. 500327 $36.95/ea
*All prices subject to change without notice.
17

FILTERED SHOWERS...”YOU CAN FEEL THE DIFFERENCE”
Chlorine in Your Shower….
It kills germs, bacteria and other microorganisms. It also readily passes through cell walls, and attaches
to fatty acids in the cell, disrupting life-sustaining functions. The human body is composed of billio ns of
similar cells, which also absorb chlorine. One half of our daily chlorine exposure can come from
showering. Not only is chlorine absorbed through the skin, but also vaporizes in the shower, inhaled into
the lungs and transferred directly into the blood system. Symptoms of chlorine exposure include dry skin,
brittle hair and flaking scalp.
Special Chlorgon & KDF media – More effective then carbon medias with hot water
applicationsin the removal of the following”
Free Chlorine (CL-) Iron oxide (rust water)
Combined Chlorine (Sodium Hypochlorite) Dirt, sediment
Hydrogen Sulfide (Rotten egg smell) Odors
Plus, its pH balanced.
Deluxe Shower Handle with Built in Filter Replacement filters 2PK
5-Way Massaging Spray
72" Reinforced Hose
High Strength Bracket
Triple Plated Finish
Reversible Filter Cartridge (Model HHC)
Cartridge Life Rating: 3 months
Part No. 107090 WHITE $42.95
Part No. 107091 CHROME $44.95 Part No. 107075 $14.95/pk
Part No. 107092 GOLD $48.95
Shower Falls Deluxe Shower Handle with Built in Filter
Curved Ergonomic Shower Handle
Filter Handle Extension Replacement filters 2PK
Dual Swivel Adjustment
Ultra Deluxe 5 Way Massaging Spray
72" Reinforced Hose
Chrome Plated Brass Bracket & Swivel Ball Extension
Triple Plated Finish
Reversible Filter Cartridge (Model HHC)
Cartridge Life Rating: 3 months Part No. 107075 $14.95/pk
All-In-One reversible High-Flow Filter
Deluxe 5-Way Massaging Spray Replacement filter
Soft-Touch" Adjustment Pads
Anti-Scaling Spray Nozzle
High Strength Housing
Triple Plated Finish
Cartridge Life Rating: 6 months
Part No. 107098 White/Chrome $42.50 Part No. 107080 $15.85/ea
Part No. 107099 White/Gold $45.00
*All prices subject to change without notice.
18
Part No. 107095 $55.95

19