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Webasto 40 Series User manual

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Marine Roof
Techo solar marino
Marinedach
Toit ouvrant Marine
Marine schuifdak
Tetti per la Nautica
Installation Instructions
Instrucciones de montaje
Einbauanweisung
Notice de montage
Montagehandleiding
Istruzioni di montaggio
4 Series
40 Series
TABLE OF CONTENTS / INDICE / INHALTSVERZEICHIS / INDEX / INHOUDSOPGAVE / INDICE
English .................................................................................................................................... 3
1. INTRODUCTION ................................................................................................. 5
2. TECHNICAL SPECIFICATION................................................................................ 6
3. DESCRIPTION OF THE WEBASTO 4 SERIES ........................................................ 8
4. INSTALLATION .................................................................................................. 9
5. ELECTRICAL CONNECTIONS ............................................................................ 18
6. RESETTING ...................................................................................................... 19
7. ELECTRICAL DIAGRAM ................................................................................... 2
8. SAFETY ............................................................................................................ 21
9. SUPPORT ......................................................................................................... 22
1 . CHECKLIST ....................................................................................................... 23
Español ................................................................................................................................. 25
1. INTRODUCCIÓN ............................................................................................... 27
2. ESPECIFICACIONES TÉCNICAS .......................................................................... 28
3. DESCRIPCIÓN DEL WEBASTO SERIE 4 ............................................................. 3
4. INSTALACIÓN .................................................................................................. 31
5. CONEXIONES ELÉCTRICAS ............................................................................... 4
6. RESTABLECIMIENTO ........................................................................................ 41
7. DIAGRAMA ELÉCTRICO .................................................................................. 42
8. SEGURIDAD ..................................................................................................... 43
9. ASISTENCIA ..................................................................................................... 44
1 . LISTA DE VERIFICACIÓN ................................................................................... 45
Deutsch................................................................................................................................. 47
1. EINLEITUNG ..................................................................................................... 49
2. TECHNISCHE SPEZIFIKATION ............................................................................ 5
3. BESCHREIBUNG DER WEBASTO 4 SERIES........................................................ 52
4. INSTALLATION ................................................................................................ 53
5. ELEKTRISCHE ANSCHLÜSSE ............................................................................. 62
6. ZURÜCKSETZEN ............................................................................................... 63
7. ELEKTRISCHER SCHALTPLAN .......................................................................... 64
8. SICHERHEIT ..................................................................................................... 65
9. SUPPORT ......................................................................................................... 66
1 . CHECKLISTE ..................................................................................................... 67
Français................................................................................................................................. 69
1. INTRODUCTION ............................................................................................... 71
2. SPÉCIFICATION TECHNIQUE ............................................................................. 72
3. DESCRIPTION DE LA 4 SERIES WEBASTO ........................................................ 74
4. MONTAGE ...................................................................................................... 75
5. PARTIE ÉLECTRIQUE ........................................................................................ 84
6. RÉINITIALISATION ........................................................................................... 85
7. SCHÉMA ÉLECTRIQUE .................................................................................... 86
8. SÉCURITÉ ........................................................................................................ 87
9. ASSISTANCE TECHNIQUE ................................................................................ 88
1 . LISTE DE CONTRÔLE......................................................................................... 89
40 Series
Nederlands ............................................................................................................................91
1. INLEIDING.........................................................................................................93
2. TECHNISCHE SPECIFICATIE................................................................................94
3. BESCHRIJVING VAN DE WEBASTO 4 SERIES ....................................................96
4. MONTAGE .......................................................................................................97
5. ELEKTRISCHE AANSLUITINGEN ......................................................................1 6
6. RESETTEN ......................................................................................................1 7
7. ELEKTRISCH SCHEMA ....................................................................................1 8
8. VEILIGHEID ....................................................................................................1 9
9. HOTLINE ........................................................................................................11
1 . CONTROLE-LIJST .............................................................................................111
Italiano ................................................................................................................................113
1. INTRODUZIONE...............................................................................................115
2. SPECIFICHE TECNICHE.....................................................................................116
3. DESCRIZIONE DEL WEBASTO 4 SERIES ..........................................................118
4. INSTALLAZIONE .............................................................................................119
5. COLLEGAMENTI ELETTRICI .............................................................................128
6. RESETTAGGIO ................................................................................................129
7. SCHEMA ELETTRICO .....................................................................................13
8. SICUREZZA .....................................................................................................131
9. ASSISTENZA ...................................................................................................132
1 . LISTA DI CONTROLLO .....................................................................................133
40 Series
3
NOTE
For installation and repair of Webasto roofs you will need a special training by Webasto, technical
documentation, special tools and special equipment.
Do NOT install or repair Webasto roofs, if you have not successfully finished the training by Webasto for
acquiring the necessary technical skills. Do NOT install or repair Webasto roofs, if you do not have the
necessary technical documentation, tools or equipment.
ALWAYS follow the Webasto installation and service instructions and mind all warning indications.
Webasto does not assume any liabilities for defects or damages caused by for installation untrained
personnel.
SYMBOLS
On each page you can find a symbol of the kind of tasks explained on that page.
Mechanical tasks
Electrical connections
Special parts of the text are marked with these symbols:
Indication of danger of injuries or accidents
Indication of danger of damaging the product
Indication of another source of information
Indication of technically special features
40 Series
4
SCOPE OF DELIVERY
• Top frame (incl. mechanisms)
• Glass panel assembly (incl. tool bit for fixing screws)
• Rails, left and right
• Bag with hardware, rail covers (2 pcs), rail end caps (2 pcs)
• Grease Isoflex® Topas L32
• Motor cover incl. fixing screws (optional)
• Brackets for motor cover incl. fixing screws (2 pcs, optional)
• Installation instructions
• Operating instructions
OTHER MATERIALS REQUIRED
• Hardware to fix top frame and rails: screws M4 stainless steel, pan, dome or round head
•High quality, acid-free, UV resistant, silicon mastic sealant
• Loctite 243
NECESSARY TOOLS
• Drilling machine
• Drills ø 3.2 mm, ø 4.5 mm, ø 5 mm
• Countersink drill bit
• Taps M4, M6
• Torx® keys
• Mastic gun
• Screwdrivers
Personnel
Perform roof installation with at least 2 persons. This makes the operation easier and reduces the risk of damage.
Protection
Improper use of tools can lead to injuries or damage to the ship or roof!
Thoroughly read tool instructions prior to using.
Before using any specialized tools, ensure to know all rules and regulations in your country.
Cover interior and exterior of the ship or vehicle with protection materials (covers, cloths, etc.) to reduce the risk of damage.
Also wear protective clothing like ear protection, safety shoes, safety goggles and protective gloves.
40 Series
5
1. INTRODUCTION
The Webasto 4 Series is an electrically operated sliding roof for ventilation purposes. The marine roof has been designed for
a large range of applications and can be installed easily in various ships.
It is suitable for fitting in area III and usage for ship type with design-category B.
All parts are made from high corrosion resistant materials.
Webasto 4 Series marine roofs are very easy to install and even retrofit is possible.
Product Benefits:
• Opens and closes quietly
• Suitable for ventilation of the cabin
• Glass panel made of 8 mm tempered safety glass
• Electrical operation
• Large opening
• Water-proof and robust
• Simple installation
• World-wide service network
40 Series
6
2. TECHNICAL SPECIFICATION
L1
R5
W1
R1
W2
L4
L3
H
Z
XY
Cut out
L5
Marine roof
R7
R1
R3 R2
L2
R4
R6
40 Series
7
Description Webasto 4 Series
General
Part no. 3394952_
Operation Continuous electric
Operation voltage (DC) [V] 12
Power (at 2 A, 12 V) [W] 24
Control panel Rocker switch
Installation method Frame and rails screwed on deck / roof / surface
Average installation time [h] 4
Frame materials AlMg Si .5
Surface treatment Anodized
Glass panel Glass, tempered, grey, 8 mm
Allowable weight Not designed as walking surface
Max. load 7 kg, including weight glass panel
assembly
(in accordance with ISO 12216)
Allowable temperature [°C] -1 to +75
Possibility to use as escape hatch No
Cut out dimensions
L1 Total length [mm] 915 +4 / -
L2 Length straight part [mm] 89
W1 Width [mm] 1,32 +4 / -
R1 Corner radius, front/rear [mm] 8 ± 2
R2 Cross curvature [mm] 7,62
R3 Front radius [mm] 2, 32
Longitudinal curvature [mm] Uncurved
Dimensions marine roof
L3 Overall length [mm] 1,675 (1,875 in combination with fixed panel)
L4 Length glass panel [mm] 1, 4
L5 Rail length [mm] 71 (91 in combination with fixed panel)
W2 Width [mm] 1,378
H Height [mm] 49
R4 Corner radius glass panel, rear [mm] 25
R5 Corner radius glass panel, front [mm] 1
R6 Front radius glass panel [mm] 2, 55
R7 Cross curvature [mm] 7,669
Longitudinal curvature [mm] Uncurved
Glass panel displacement
“tilt” (Z-direction) [mm] 22
“slide” (X-direction) [mm] approx. 55
Weight
[kg] approx. 4 - 5
Optics
Colour glass panel Grey tinted
Interior Blank anodized
Glass panel fixation Bolted on mechanism
40 Series
8
3. DESCRIPTION OF THE WEBASTO 4 SERIES
The Webasto 4 Series scope of delivery contains all the documents required for installation and operation.
Pushing the open/close switch electrically operates the roof (see operating instructions).
Continuously pushing button opens the roof to the desired position: first tilt, then slide.
The roof stops moving during opening when it has reached the max. tilt position. Release button and press it
again to open the roof to the max. slide open position.
Continuously pushing button closes the roof to the desired position.
The motor attached to the roof's frame opens and closes the roof via cables. The glass panel slides inside the
frame and the rails.
The electrical supply is via the wiring from the vessels power supply.
The system is designed to operate with 12 V DC.
Control panel
Tilt / slide open
Close
40 Series
9
4. INSTALLATION
Marine roof must be installed on surface with shape
specified below.
Deck / roof / surface must be sufficiently strong at
installation point.
If not, reinforcement is required.
Deck / roof / surface shape:
– Lengthwise: uncurved, straight.
– Cross direction: curved, R = 7,62 mm
– Rails must be placed on a flat, uncurved surface.
– Unscrew 2x2 bolts M6x3 at front side of glass
panel.
Bolts have special heads and require special tool
bit.
Tool bit included in scope of delivery.
– Remove glass panel assembly from top frame.
– Note the location of all parts:
R: Bolt M6x3
S: Nylon ring
T: Glass panel assembly
U: Isolation sleeve
V: Connecting bracket
T
U
V
R
S