WEG ADW300 User manual

Fitness Drive Frequency Inverter
Convertidor de Frecuencia Fitness
Drive
Inversor de Frequência Fitness Drive
ADW300
Motors | Automation | Energy | Transmission & Distribution | Coatings
User's Manual
Manual del Usuario
Manual do Usuário

User’s Manual
Series: ADW300
Language: English
Document: 10005198691 / 00
Models: Frame Size A
Publishing Date: 04/2018

Summary of Reviews
English
The information below describes the revisions made to this manual.
Version Review Description
-R00 First edition
ATTENTION!
Check the frequency of the power supply.
In case the power supply frequency is different from the factory setting (check
P403), it is necessary to set:
P204 = 5 for 60 Hz.
P204 = 6 for 50 Hz.
It is only necessary to set these parameters once.
Refer to the programming manual of the ADW300 for further details about the
programming of parameter P204.

Contents
English
1 SAFETY INSTRUCTIONS .....................................................................1
1.1 SAFETY WARNINGS IN THE MANUAL......................................................1
1.2 SAFETY WARNINGS IN THE PRODUCT....................................................1
1.3 PRELIMINARY RECOMMENDATIONS ......................................................2
2 GENERAL INFORMATION....................................................................3
2.1 ABOUT THE MANUAL ................................................................................3
2.2 ABOUT THE ADW300..................................................................................3
2.3 NOMENCLATURE........................................................................................4
2.4 IDENTIFICATION LABEL ............................................................................5
2.5 RECEIVING AND STORAGE .......................................................................5
3 INSTALLATION AND CONNECTION....................................................7
3.1 MECHANICAL INSTALLATION ...................................................................7
3.1.1 Environmental Conditions.................................................................7
3.1.2 Positioning and Mounting.................................................................8
3.2 ELECTRICAL INSTALLATION.....................................................................9
3.2.1 Identification of the Power Terminals and Grounding Points........9
3.2.2 Circuit Breakers, Fuses, Grounding and Power ...........................10
3.2.3 Input Connections ...........................................................................12
3.2.3.1 Power Supply Reactance ................................................. 12
3.2.4 Output Connections ........................................................................13
3.2.5 Grounding Connections ..................................................................13
3.2.6 Control Connections .......................................................................14
4 INDICATION OF THE LEDS AND USE OF THE REMOTE HMI ........15
4.1 INDICATION OF THE LEDS.......................................................................15
4.2 USE OF THE REMOTE HMI TO OPERATE THE INVERTER ...................16
4.3 INDICATIONS ON THE REMOTE HMI DISPLAY .....................................18
4.4 OPERATING MODES OF THE HMI...........................................................18
5 TROUBLESHOOTING AND MAINTENANCE ....................................20
5.1 FAULTS AND ALARMS..............................................................................20
5.2 SOLUTION FOR THE MOST FREQUENT PROBLEMS ...........................20
5.3 INFORMATION NECESSARY FOR CONTACTING TECHNICAL
SUPPORT.........................................................................................................20
5.4 PREVENTIVE MAINTENANCE..................................................................21
5.5 CLEANING INSTRUCTIONS ....................................................................22
6 ACCESSORIES....................................................................................23
6.1 REMOTE HMI ACCESSORY .....................................................................23
6.2 MMF ACCESSORY ....................................................................................23
7 TECHNICAL SPECIFICATIONS..........................................................25
7.1 POWER DATA ............................................................................................25
7.2 ELECTRONICS/GENERAL DATA..............................................................26
7.2.1 Considered Standards.....................................................................26

Contents
English

ADW300 | 1
English
Safety Instructions
1 SAFETY INSTRUCTIONS
This manual provides information for the proper installation and operation of the ADW300
frequency inverter.
It has been written to be used by qualified personnel with suitable training or technical qualification
for operating this type of equipment. The personnel shall follow all the safety instructions
described in this manual and/or defined by the local regulations. Failure to comply with the
safety instructions may result in death, serious injury, and equipment damage.
1.1 SAFETY WARNINGS IN THE MANUAL
The following safety notices are used in the manual:
DANGER!
The procedures recommended in this warning have the purpose of protecting the
user against death, serious injuries and considerable material damage.
ATTENTION!
The procedures recommended in this warning have the purpose of avoiding
material damage.
NOTE!
The information mentioned in this warning is important for the proper
understanding and good operation of the product.
1.2 SAFETY WARNINGS IN THE PRODUCT
The following symbols are attached to the product, serving as safety notices:
High voltages are present.
Components sensitive to electrostatic discharge.
Do not touch them.
Mandatory connection to the protective ground (PE).
Connection of the shield to the ground.

2 | ADW300
English
Safety Instructions
1.3 PRELIMINARY RECOMMENDATIONS
DANGER!
Always disconnect the main power supply before touching any electrical
component associated to the inverter. Several components can remain charged
with high voltages or remain in movement (fans) even after the AC power is
disconnected or switched off.
Wait at least ten minutes after turning off the input power for the complete
discharge of the power capacitors.
Always connect the grounding point of the inverter to the protection earth (PE).
DANGER!
The MMF connector does is not USB compatible, therefore, it cannot be
connected to USB ports.
This connector only serves as the interface between the ADW300 frequency
inverter and its accessories.
NOTES!
Frequency Inverter may interfere with other electronic equipment.
Read the user's manual completely before installing or operating the inverter.
Do not perform any withstand voltage test!
If necessary, contact WEG.
ATTENTION!
When in operation, electric energy systems - such as transformers, converters,
motors and cables - generate electromagnetic fields (EMF), posing a risk to
people with pacemakers or implants who stay in close proximity to them.
Therefore, those people must stay at least 2 meters away from such equipment.

ADW300 | 3
English
General Information
2 GENERAL INFORMATION
2.1 ABOUT THE MANUAL
This manual contains information for the proper installation and operation of the inverter,
commissioning, main technical features and how to identify the most usual problems of the
different models of inverters of the ADW300 line.
NOTE!
It is not the intention of this manual to present all the possibilities for the application
of the ADW300, as well as WEG cannot take any liability for the use of the ADW300
which is not based on this manual.
2.2 ABOUT THE ADW300
The ADW300 frequency inverter is a high-performance product which allows speed and torque
control of three-phase induction motors. This product was specifically developed for applications
in treadmills, allowing the use of 3 programmable operation modes for speed control through
different reference/command sources:
Via frequency signal (Frequency Input - FI) adjusted as factory setting mode.
Via Electronic Potentiometer reference (Digital Inputs - DIs).
Via Serial reference (RS600).
NOTE!
For further details refer to the programming manual of the ADW300, available for
download on the website: www.weg.net.

4 | ADW300
English
General Information
The main components of the ADW300 are shown below:
Connection of
the MMF flash
memory module
Error/Fault
indication
Connection of the
three-phase motor
M
3~
5 V
0 V
DI4
DI3
DI2
DI1
Status
indication
Connection of
the digital inputs
(connect to the
conveyor belt
panel)
CONTROL
MOTOR
MMF
H1 H2
(1)
PE
N/L2
Ground
Neutral
Phase L/L1
220 V110 V
Connection
of the inverter
power supply
Line 1 ~ 110 / 127 V
or 220 V selectable
Product power
supply selector
switch (2)
Line
110 - 127 V
220 V
or
U V W PE
DANGER!
(1) The MMF accessory, used to copy parameters, can only be connected to and
used with the ADW300 disconnected from the power supply.
(2) Before connecting the ADW300 to the power supply, make sure the 110 V /
220 V voltage selector switch is in the correct position.
The connection of any accessories must be done with the ADW300 disconnected
from the power supply.
Failure to comply with those recommendations will damage the product.
Figure 2.1: Main components of the ADW300
DANGER!
Do not touch the ADW300 while it is energized.
Any connection to or interaction with the product must be performed with the
product disconnected from the power supply.
Failure to comply with those instruction will cause risk of death.
2.3 NOMENCLATURE
Table 2.1: Nomenclature of the ADW300 inverters
Product
and
Series
Model Identification Degree of
Protection
Hardware
Version
Software
Version
Frame Size Rated
Current
Phase
Number
Rated
Voltage
Ex.: ADW300 A 03P5 S 3 00 - -
Available options
ADW300
A03P5 S 3 00 Blank =
standard
Sx =
special
software
06P0
03P5 = 3.5 A
06P0 = 6.0 A
S = single-phase power supply
3 = 110...127 or 200...240 V selectable Blank = standard
00 = IP00 Hx = special hardware

ADW300 | 5
English
General Information
2.4 IDENTIFICATION LABEL
The identification label is located in the bottom of the product as shown in the Figure 2.2 on
page 5 below:
Figure 2.2: Location of the identification labels
Production order
Rated input data
(voltage, current
and frequency)
Serial number
Model (Inverter
intelligent code) ADW300A03P5S300
SERIAL#: 1324567890 14l
0-400 Hz
OP.: 87654321 MAT.: 14105364
LINE
LINEA
REDE
OUTPUT
SALIDA
SAÍDA
110-127/200-240VAC
50/60 Hz
0-2xREDE/0-REDE
1~ 15.5/7.7 A 3~ 3.5 A
MADE IN BRAZIL
HECHO EN BRASIL
FABRICADO NO BRASIL
Manufacturing date
(14 corresponds to the
week and I to the year)
Rated output data
(voltage, current and
frequency)
WEG stock item
7894171 190065
Figure 2.3: Description of the ADW300 identification label
2.5 RECEIVING AND STORAGE
The ADW300 is supplied packed in a cardboard box. There is an identification label affixed to
the outside of the package, identical to the one affixed to the side of the inverter.
Verify whether:
The ADW300 identification label corresponds to the purchased model.
Any damage occurred during transportation.
Report any damage immediately to the carrier.
If the ADW300 is not installed soon, store it in a clean and dry location (temperature between
-25 ºC and 60 ºC (-13 ºF and 140 ºF)), with a cover to prevent dust accumulation inside it.

6 | ADW300
English
General Information
ATTENTION!
When the inverter is stored for a long period, it becomes necessary to perform
the capacitor reforming. Refer to the procedure recommended in Section 5.4
PREVENTIVE MAINTENANCE on page 21 of this manual.

ADW300 | 7
English
Installation and Connection
3 INSTALLATION AND CONNECTION
3.1 MECHANICAL INSTALLATION
3.1.1 Environmental Conditions
Avoid:
Direct exposure to sunlight, rain, high humidity or sea-air.
Inflammable or corrosive gases or liquids.
Excessive vibration.
Dust, metallic particles or oil mist.
Environment conditions permitted for the operation of the inverter:
Temperature surrounding the inverter: 0 ºC to 40 ºC (32 ºF to 104 ºF) - IP00.
For temperatures surrounding the inverter higher than the specifications above, it is necessary
to apply a 2 % of current derating for each degree Celsius, limited to an increase of 10 ºC (50 ºF).
Air relative humidity: 5 % to 95 % non-condensing.
Maximum altitude: up to 1000 m (3.300 ft) - rated conditions.
From 1000 m to 4000 m (3.300 ft to 13.200 ft) - 1 % of current derating for each 100 m (328 ft)
above 1000 m (3.300 ft) of altitude.
Pollution degree: 2 (according to EN50178 and UL508C), with non-conductive pollution.
Condensation must not originate conduction through the accumulated residues.

8 | ADW300
English
Installation and Connection
3.1.2 Positioning and Mounting
The external dimensions and fixing holes, and the inverter net weight (mass) are shown in
Figure 3.1 on page 8.
60.4 [2.377]
1.5
[0.059]
100 [3.936]
155 [6.102]
118.3 [4.657]
175 [6.889]
14
[0.551]
∅6 [0.236]
* Dimensions in mm [in]
Product mounting: 4 M5 screws (torque 4.5 N).
Model Weight [kg/Ib]
ADW300A03P5S300 0.600
ADW300A06P0S300 0.700
Figure 3.1: Inverter dimensions for mechanical installation

ADW300 | 9
English
Installation and Connection
Mount the inverter in the upright position on a flat and horizontal surface:
Figure 3.2: Mechanical installation data
ATTENTION!
Provide for the physical separation of signal, control and power cables.
3.2 ELECTRICAL INSTALLATION
DANGER!
The following information is merely a guide for proper installation. Comply with
applicable local regulations for electrical installations.
Make sure the AC power supply is disconnected before starting the installation.
The ADW300 must not be used as an emergency stop device. Provide other
devices for that purpose.
3.2.1 Identification of the Power Terminals and Grounding Points
The location of the power, grounding and control connections are shown in Figure 3.3 on page
10.
DANGER!
Before energizing the ADW300, check that the product power supply selector
switch is in the correct position, 110 V or 220 V.
Description of the power terminals:
L/L1, N/L2: power supply connection (use the 6.3 mm Faston Tab for connection).
U, V and W: connection for the motor in the MOTOR connector (use Tyco connector 640250-4
with Tyco terminal 3-770476-1).
PE: grounding connection (use the 6.3 mm Faston Tab for connection).

10 | ADW300
English
Installation and Connection
Single-phase
power supply
110 V or 220 V
Power supply
selector switch of the
ADW300 in 110 V
Power supply
selector switch of the
ADW300 in 220 V
Connection to
the conveyor
belt panel
Connection
to the motor
Ground
Neutral
Phase
Figure 3.3: Power terminals and grounding points
3.2.2 Circuit Breakers, Fuses, Grounding and Power
ATTENTION!
Use proper cable lugs for the power and grounding connection cables. Refer
to Table 3.1 on page 11 for recommended wiring, circuit breakers and fuses.
Keep sensitive equipment and wiring at a minimum distance of 0.25 m (9.85 in)
from the inverter and from the cables connecting the inverter to the motor.
ATTENTION!
Residual differential interrupter (DR):
When used in the inverter supply, it must have a pick-up current of 300 mA.
Depending on the installation conditions, such as motor cable length and type,
multi-motor drive, etc., the DR interrupter may trip. Check with the manufacturer
the most suitable type for operation with inverters.
NOTE!
The wire gauges listed in Table 3.1 on page 11 are guiding values. Installation
conditions and the maximum permitted voltage drop must be considered for
the proper wiring sizing.

ADW300 | 11
English
Installation and Connection
Table 3.1: List of the ADW300 models, main electrical specifications
Inverter
Number of Input Phases
Power Supply Rated
Voltage
Frame size
Output Rated
Current
Overload Currents
Maximum Motor
Input Rated
Current
Circuit Breaker
Power Wire Size
Grounding Wire
Size
[Arms] 1 min [HP/kW] [Arms] 1 min WEG mm² mm²
[Arms] [Arms] (AWG) (AWG)
ADW300A03P5S300 1110...127 Vac /
200...240 Vac A3.5 5.25 1/0.75 15.5 / 7.7 20.0 / 10.0 MDW-B20-2 /
MDW-B10-2 2.5 (14) / 1.5 (16) 4.0 (12) / 2.5 (14)
ADW300A06P0S300 1110...127 Vac /
200...240 Vac A6.0 9.0 1.5/1.32 26.5 / 13.2 32.0 / 16.0 MDW-B32-2 /
MDW-B16-2 4.0 (12) / 2.5 (14) 4.0 (12)
In order to comply with UL508C standard, use fuses UL type J.

12 | ADW300
English
Installation and Connection
3.2.3 Input Connections
DANGER!
Provide a disconnect device for the inverter power supply. This device must cut
off the power supply whenever necessary (during maintenance for instance).
ATTENTION!
The power supply that feeds the inverter must have a grounded neutral.
NOTE!
The input power supply voltage must be compatible with the inverter rated
voltage.
Power factor correction capacitors are not needed at the input (L/L1, N/L2)
and must not be installed at the output (U, V, W).
Power supply capacity
Suitable for use in circuits capable of delivering not more than 30.000 Arms symmetrical at
(127 V / 240 V).
In case the ADW300 is installed in power supplies with current capacity over 30.000 Arms,
it is necessary to use proper protection circuits for those power supplies, such as fuses or
circuit breakers.
3.2.3.1 Power Supply Reactance
In a general way, the inverters of the ADW300 line can be installed directly in the power supply,
without reactance in the supply. However, check the following:
In order to prevent damages to the inverter and assure the expected useful life, you must
have a minimum impedance that provides a line voltage drop of 1 %. If the line impedance
(due to the transformers and cabling) is below the values listed in this table, we recommend
the use of a line reactance.
For the calculation of the line reactance necessary to obtain the desired percentage voltage
drop, use:
L = 1592 . ΔV . Ve[ μH]
Is, rat . f
Seeing that:
ΔV - desired line drop, in percentage (%).
Ve- phase voltage in the inverter input, in volts (V).
Is, rat - rated current of the inverter output.
f - line frequency.

ADW300 | 13
English
Installation and Connection
3.2.4 Output Connections
ATTENTION!
The inverter has an electronic motor overload protection that must be adjusted
according to the driven motor. When several motors are connected to the same
inverter, install individual overload relays for each motor.
The motor overload protection available in the ADW300 is in accordance with
the UL508C standard. Note the following information:
1. Trip current equal to 1.2 times the motor rated current (P401).
ATTENTION!
If a disconnect switch or a contactor is installed at the power supply between the
inverter and the motor, never operate it with the motor spinning or with voltage
at the inverter output.
The characteristics of the cable used to connect the motor to the inverter, as well as its
interconnection and routing, are extremely important to avoid electromagnetic interference in
other equipment and not to affect the life cycle of windings and bearings of the controlled motors.
Keep motor cables away from other cables (signal cables, sensor cables, control cables, etc.).
3.2.5 Grounding Connections
DANGER!
The inverter must be connected to a protective ground (PE).
Use a minimum wire gauge for ground connection equal to the indicated in
Table 3.1 on page 11.
Connect the inverter grounding connections to a ground bus bar, to a single
ground point or to a common grounding point (impedance ≤ 10 Ω).
The neuter conductor of the line that feeds the inverter must be solidly
grounded; however, this conductor must not be used to ground the inverter.
Do not share the grounding wiring with other equipment that operate with high
currents (e.g.: high voltage motors, welding machines, etc.).

14 | ADW300
English
Installation and Connection
3.2.6 Control Connections
The control connections must be made in accordance with the specification of the "CONTROL"
connector of the ADW300. Functions and typical connections are presented in Figure 3.4 on
page 14. For further details on the specifications of the connector signals, refer to Chapter
7 TECHNICAL SPECIFICATIONS on page 25.
NOTE!
For the configuration of the digital inputs, refer to the programming manual,
available for download on website: www.weg.net.
Connection to the
conveyor belt panel
Control Connector Description
1DI1 Safety switch
2DI2 Decelerates E.P./ Stop
3DI3 Stop
4DI4 Start/Accelerate E.P.
5GND Reference 0 V
6AI1 +5 Vdc power supply (Capacity: 50 mA)
a) Connections for operation via Electronic Potentiometer (E.P.)
Control Connector Description
1DI1 Frequency input (14 Hz a 200 Hz)
2DI2 NC
3DI3 NC
4DI4 NC
5GND Reference 0 V
6AI1 +5 Vdc power supply (Capacity: 50 mA)
Configuration in
open collector
Connection to the
conveyor belt panel
b) Connections for operation via Frequency Signal (FI) or via Serial (RS600 Panel)
Figure 3.4: (a) and (b) signals control card connector
For the correct connection of the control, use:
1. Conector Molex 6 vias 5102 com terminais Molex 5103. Utilizar cabos com bitola de 0,2 mm².
2. Wiring of the connector of the control board with shielded cable and separated from the other
wiring (power, command in 110 V / 220 Vac, etc.). If those cables must cross other cables,
it must be done in perpendicularly among them, keeping the minimum separation distance
of 5 cm (1.97 in) at the crossing point.