Wenglor Y1TA OY1TA603P0003 User manual

Y1TA
OY1TA603P0003
High-Performance Distance Sensor
Operating Instructions
Translation of the Original Operating Instruction
Subject to change without notice
Available as PDF version only
Status: 05.11.2018
www.wenglor.com
EN

2Index
Index
1. Use for Intended Purpose ....................................................................................................................4
2. Safety Precautions................................................................................................................................4
2.1. Safety Precautions ............................................................................................................................4
2.2. Laser/LED warning.............................................................................................................................4
3. EU Declaration of Conformity ..............................................................................................................5
4. Device Features ....................................................................................................................................6
4.1. Connecting the Sensors ...................................................................................................................8
4.2. Housing Dimensions..........................................................................................................................9
4.3. The Control Panel ..............................................................................................................................10
4.4. Complementary Products .................................................................................................................10
5. Installation Instructions........................................................................................................................11
6. Initial Start-Up .......................................................................................................................................11
6.1. Initial Start-Up.....................................................................................................................................11
6.2. Default Settings ..................................................................................................................................12
7. Functional Overview .............................................................................................................................13
7.1. Run .....................................................................................................................................................14
7.2. Pin Function .......................................................................................................................................14
7.3. A1/A2/A3 Switch.................................................................................................................................14
7.4. A3 Error F/A3 Input ............................................................................................................................17
7.4.1. A3 Error....................................................................................................................................17
7.5. A1 Analog/Analog ..............................................................................................................................18
7.6. Offset ..................................................................................................................................................20
7.7. Measuring rate ...................................................................................................................................22
7.8. Laser...................................................................................................................................................22
7.9. Read-Out ............................................................................................................................................23
7.10. Interface .............................................................................................................................................24
7.11. Display................................................................................................................................................27
7.12. Language ...........................................................................................................................................27
7.13. Info......................................................................................................................................................27
7.14. Reset ..................................................................................................................................................27
7.15. Password............................................................................................................................................28

3
High-Performance Distance Sensor
8. More Settings and Queries via the RS-232 Interface .........................................................................29
8.1. Remote Control via a Terminal Program ...........................................................................................30
8.2. Remote Control with Interface Commands .......................................................................................31
9. Maintenance Instructions.....................................................................................................................31
10. Proper Disposal ....................................................................................................................................31

4Use for Intended Purpose
1. Use for Intended Purpose
This wenglor product has to be used according to the following functional principle:
High-performance distance sensors which use the principle of transit time measurement determine the distance between the
sensor and the object according to the principle of transit time measurement. These sensors have a large working range and
are therefore able to detect objects over large distances.
Selected sensors are distinguished by WinTec (wenglor interference free technology). This technology allows black or shiny
surfaces to be reliably detected even in extremely inclined positions. It is possible to mount several sensors next to or across
from each other without them influencing each other.
2. Safety Precautions
2.1. Safety Precautions
• This operating instruction is part of the product and must be kept during its entire service life.
• Read this operating instruction carefully before using the product.
• Installation, start-up and maintenance of this product has only to be carried out by trained personal.
• Tampering with or modifying the product is not permissible.
• Protect the product against contamination during start-up.
• Not a safety component in accordance with the EU Machinery Directive.
2.2. Laser/LED warning
For the respective Laser/LED Class please view the technical data of the product.
Class Laser 1 (EN 60825-1)
Observe all applicable standards
and safety precautions.
Class Laser 2 (EN 60825-1)
Observe all applicable standards and safety precautions.
The enclosed laser warning labels must be attached and
visible at all time. Do not stare into beam.
Caution: Use of controls, adjustments or performance of procedures other than those specified herein may result
in hazardous radiation exposure
LASER RADIATION -
DO NOT STARE INTO BEAM
620 - 690 nm < 1mW
CLASS 2 LASER PRODUCT
CAUTION
LASER CLASS 1
EN60825-1
2007

5
High-Performance Distance Sensor
3. EU Declaration of Conformity
The EU declaration of conformity can be found on our website at www.wenglor.com in download area.
RoHS

6Device Features
4. Device Features
Optical Data Y1TA100
MHT88
Y1TA100
MHV80
Y1TA100
QXVT80
Y1TA100
QXT3
OY1TA603
P0003
at object
Working range 0,1…10,1 m 0,1…10,1 m 0,1…10,1 m 0,1…10,1 m 0,2…6,2 m
Measuring range 10 m 10 m 10 m 10 m 6 m
Linearity 0,1…5 m 0,05 % 0,05 % 0,2 % 0,5 % 0,5 %
Linearity 5…10 m 0,2 % 0,2 % 0,2 % 0,5 % 0,5 %
Switching hysteresis 3…20 mm 3…20 mm 3…20 mm 3…20 mm 3…20 mm
Light Source Laser (red) Laser (red) Laser (red) Laser (red) Laser (red)
Wave Length 660 nm 660 nm 660 nm 660 nm 660 nm
Service life (amb. temp. = 25 °C) 100000 h 100000 h 100000 h 100000 h 100000 h
Laser Protection Class (EN60825-1) 2 2 2 2 1
Beam Divergence <2 mrad <2 mrad <2 mrad <2 mrad <2 mrad
Electrical Data
Supply Voltage* 18…30 V DC 18…30 V DC 18…30 V DC 18…30 V DC 18…30 V DC
Current Consumption
(operating voltage = 24 V) <100 mA <100 mA <100 mA <100 mA <100 mA
Switching Frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz
Response Time 10…200 ms 10…200 ms 10…200 ms 10…200 ms 10…200 ms
Measuring rate 1…100/s 1…100/s 1…100/s 1…100/s 1…100/s
Temperature Drift** <0,2 mm/k <0,2 mm/k <0,2 mm/k <0,2 mm/k <0,2 mm/k
Temperature Range –25…60 °C –25…60 °C –25…60 °C –25…60 °C –25…60 °C
Number of switching outputs
configurable as PNP
NPN or push-pull
23322
Switching Output Voltage Drop <2,5 V <2,5 V <2,5 V <2,5 V <2,5 V
Switching Output Switching Current 200 mA 200 mA 200 mA 200 mA 200 mA
Error Output yes yes yes yes yes
Error Output Switching Current 200 mA 200 mA 200 mA 200 mA 200 mA
Analog Output 0…10 V 0…10 V 0…10 V 0…10 V 0…10 V
Current Load Voltage Output <1 mA <1 mA <0,5 mA <0,5 mA <0,5 mA
Analog Output 4…20 mA 4…20 mA 4…20 mA 4…20 mA 4…20 mA
Current Output Load Resistance <500 W<500 W<500 W<500 W<500 W
Short Circuit Protection yes yes yes yes yes
Reverse Polarity Protection yes yes yes yes yes
Overload Protection yes yes yes yes yes
Interface RS-232 – RS-232 – –
Configuration 8 N 1 – 8 N 1 – –
Resolution 1…12 mm 1…12 mm 1…12 mm 1…12 mm 1…12 mm
Mechanical Data
Adjustment Teach-In Teach-In Teach-In Teach-In Teach-In
Housing Plastic Plastic Plastic Plastic Plastic
Protection IP68 IP68 IP68 IP68 IP68
Connection M12 × 1 M12 × 1 M12 × 1 M12 × 1 M12 × 1
Protection Class III III III III III
FDA Accession Number 0710891-002 0920381-000
*Supply voltage residual ripple may not exceed 10 % (within the specified voltage range).
**Temperature Drift: 0,4 mm/k at ambient temperature < –10 °C and > 50 °C

7
High-Performance Distance Sensor
Measuring Range:
The Sensors’ measuring range is determined by object remission.
Maximum range of Y1TA OY1TA603P0003
Up to 10 m on white (90 % remission) Up to 6 m on white (90 % remission)
Up to 5 m on gray (18 % remission) Up to 5 m on gray (18 % remission)
Up to 3 m on black (6 % remission) Up to 3 m on black (6 % remission)
Light Spot Diameter
Working Distance 0 6 m 10 m
Light Spot Diameter Y1TA 5 mm < 12 mm < 20 mm
Dependence of Hysteresis and Resolution on the Measuring rate on white (90 % Remission)
Y1TA100
Selected sampling
rate in Hz
Default setting for min.
hysteresis in mm
Resolution in mm
0,1…3 m 3…5 m 5…10,1 m
100 20 3 5 12
50 15 2 3 10
20 10 2 2 8
10 8 1 2 7
5 6 1 2 6
2 4 1 1 6
1 3 1 1 6
OY1TA603P0003
Selected sampling
rate in Hz
Default setting for min.
hysteresis in mm
Resolution in mm
0,2…3 m 3…5 m 5…6 m
100 20 3 5 12
50 15 2 3 10
20 10 2 2 8
10 8 1 2 7
5 6 1 2 6
2 4 1 1 6
1 3 1 1 6

8Device Features
4.1. Connecting the Sensors
Y1TA100MHV80 Y1TA100MHT88
514
516
Y1TA100QXT3/OY1TA603P0003 Y1TA100QXVT80
Switching laser light off via pin connection:
If the “La” pin is open or connected to negative, the laser is on.
If positive voltage is applied, the laser is off.
In the case of Y1TA100QXT3 and Y1TA100QXVT80, Pin “A1” can also be used as an analog output.
The reference to ground here is Pin “–” (supply voltage “0 V”).
Connecting Cables M12 × 1, 8-pin Connecting Cables M12 × 1, 8-pin
S88-10MPUR
S88-20MPUR
S88W-2MPUR
S88W-10MPUR
S88W-20MPUR
S17
S80-2M
S80-5M
S80-10M
S80W-2M
S80W-5M
S80W-10M
S01

9
High-Performance Distance Sensor
Connecting Cables M12 × 1, 4-pin Connecting Cables M12 × 1, 4-pin
S02
S23-2M
S23-5M
S23-10M
S23-2MPUR
S23-5MPUR
S02
Legend
Wire Colors according to
DIN IEC 757
Platinum measuring resistor
not connected
Test Input
Test Input inverted
Trigger Input
Analog Output
Ground for the Analog Output
Block Discharge
Valve Output
Valve Control Output +
Valve Control Output 0 V
Synchronization
Receiver-Line
Emitter-Line
Grounding
Switching Distance Reduction
Ethernet Receive Path
Ethernet Send Path
Interfaces-Bus A(+)/B(–)
Emitted Light disengageable
Magnet activation
Input confirmation
Contactor Monitoring
Encoder A/A (TTL)
Encoder B/B (TTL)
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Pink
Green/Yellow
Supply Voltage +
Supply Voltage 0 V
Supply Voltage (AC Voltage)
Switching Output (NO)
Switching Output (NC)
Contamination/Error Output (NO)
Contamination/Error Output (NC)
Input (analog or digital)
Teach Input
Time Delay (activation)
Shielding
Interface Receive Path
Interface Send Path
Ready
Ground
Clock
Output/Input programmable
Power over Ethernet
Safety Input
Safety Output
Signal Output
Ethernet Gigabit bidirect. data line (A-D)
Encoder 0-pulse 0-0 (TTL)
Encoder A
Encoder B
Digital output MIN
Digital output MAX
Digital output OK
Synchronization In
Synchronization OUT
Brightness output
Maintenance
reserved
PT
4.2. Housing Dimensions
1 = Laser Diode/Laser Aperture
2 = Receiver Diode
3 = Laser Warning Sign
4 = Name Plate incl. Laser
Warning Sign

10 Device Features
4.3. The Control Panel
A warning triangle in the display indicates that
the Sensor receives a lot of light, e.g. through a
glossy surface of the object. The measurement
value could be around 400 mm too low in this
case. To find a remedy, see the mounting instruc-
tions in case of glossy surfaces.
4.4. Complementary Products
wenglor offers Connection Technology for field wiring.
Suiting Connection Technology No.
2
S02 S01
80
S17
88
Suiting Mounting Technology No.
340
Analog Evaluation Unit AW02
Protection Housing Set ZST-NN-02
Interface Cable S232W3
Feldbus Gateways ZAGxxxN01
Display
Control key

11
High-Performance Distance Sensor
5. Installation Instructions
All applicable electrical and mechanical regulations, standards and safety precautions must be adhered to
when installing and operating the Sensor. The Sensor must be protected against mechanical influences. Install
the device such that its installation position cannot be inadvertently changed. The wenglor mounting system is
recommended for installing the Sensor. In order to obtain best possible results, the device’s optics should be
aligned at a right angle to the direction in which the objects are conveyed.
At brilliant surfaces, mount the Sensor in an angle of 5° to avoid
a direct reflexion beam into the lens.
6. Initial Start-Up
6.1. Initial Start-Up
Connect the Sensor to supply power (18 to 30 V DC). The display view appears.
The Sensor is ready for operation after 2 seconds. The following table provides an overview of typical, addi-
tional deviations during the warm-up phase.
Time (min.) 0 1 2 5 10 15
Deviation (mm) ±10 ±7 ±6 ±2 ±1 0
Switch to the configuration menu by pressing any key.
Note:
If no settings are adjusted in the configuration menu for a period of 30 s, the Sensor is automatically returned to
the read-out view. The Sensor accesses the last used menu view when a key is once again activated.
If a setting is adjusted, it becomes active when the configuration menu is exited.
The keys are used for navigation, and for configuring settings.
Important:
Do not use any sharp objects to press the keys when configuring settings, because they might otherwise
be damaged.
Navigation up.
Navigation down.
Acknowledge the selected menu item (arrow points towards the display).
Accept the selected setting, exit the menu (arrow points away from the display).
SENSOR
5

12 Initial Start-Up
6.2. Default Settings
OY1TA603P0003 Y1TA
Pin Function
A1: Switching output A1: Switching output
A2*: Switching output
A3: Error output A3: Error output
Outputs
Teach Mode Object Object
Switching threshold 1000 mm 1000 mm
Hysteresis 20 mm 20 mm
Window Size 50 mm 50 mm
PNP/NPN PNP PNP
NO/NC NO NO
ON Delay 0 ms 0 ms
OFF Delay 0 ms 0 ms
Impulse 0 ms 0 ms
Error output PNP/NPN PNP PNP
NO/NC NO NO
A3 Input invers
Analog
U/I U U
0 V 200 mm 100 mm
10 V 6200 mm 10100 mm
Offset Specification Offset 0 mm 0 mm
Measure Rate 100 Hz 100 Hz
Laser An An
Run Mode Display Mode Distance Distance
Interface**
Mode Comm
Baud Rate 38400
ASCII binary
Interval 100 ms
Mask 1
Display Intensity Screensaver Screensaver
Language German German
Password Enable Off Off
Enter 0 0
* Does apply to Y1TA100MHV80 and Y1TA100QXVT80
** Does apply to Y1TA100MHT88 and Y1TA100QXVT80

13
High-Performance Distance Sensor
7. Functional Overview
4. A2 Switch
5. A3
Switch/Error/Input
6. Analog
7. Offset
8. Measure Rate
9. Laser
10. Run Mode
11. Interface
12. Display
13. Language
14. Info
100 Hz
50 Hz
20 Hz
10 Hz
5 Hz
2 Hz
1 Hz
NPN/PNP
NO/NC
Switching Output
Error Output
15. Reset
16. Password
1. Run
2. Pin Funktion
Input
3. A1 Switch/Analog
1. Run
2. Pin Function A1
A3
Switching Output
Analog Output
Mode U/I
Teach
at 0 V
at 10 V
Disp Mode
Run
Mode
Baudrate
ASCII
TA/T
Interval
Mask
Mirror
Intensity
Deutsch
English
Francais
Sensor type
Sensor version
T Object
T Backgrnd.
T Window
Poti
Hysteresis/
Window Size
NPN/PNP
NO/NC
ON Delay
OFF Delay
Impulse
Extern T
ON
OFF
Enable
Enter
Change
Lock
not invers
invers
Mode U/I
Teach
at 0 V
at 10 V
Apply
Preset
Change

14 Functional Overview
7.1. Run
The Sensor can be switched to the display mode by pressing the key.
7.2. Pin Function
The Pin Function serves to determine the function of the pins A1 or A3. The pins can each take on different
functions.
Designation Function Key designation
A1 Konfiguration of Pin A1 
(does apply to Y1TA100QXVT80, Y1TA100QXT3 or OY1TA603P0003)
By pressing the buttons and Pin A1 can be configured as a switching output
or analog output.
A3 Configuration of Pin A3 
By pressing the button and Pin A3 can be configured as:
¡a switching output ¡an input for application of the offset
¡an error output ¡a Teach-Input for A1
¡an input for switching on/off ¡a Teach-Input for A2 (if A2 available)
the transmitted light
The adjusted function of the pins is displayed figuratively in the menu “Run Mode”:
  Teach-Input A3 for A1 or A2
A1 A2 A3 Switch output
AN Analog output
IN Input
FError output
7.3. A1/A2/A3 Switch
Basic settings for the individual switching outputs are selected in the A1/A2/A3 Switch menu.
Designation Function Key designation
T Object Object Teach-In T
Distance to the object is taught in by pressing the Tkey:
• Align the spot to the object.
• Briefly press the Tkey.
ÚSwitching distance to the
object is set.
• If necessary, readjust the
switching distance with the help
of the Potentiometer menu item.
* Y1TA: ( ) + 10 mm
Sensor
Object
*
Hysteresis
Making point
Breaking point
Background
e. g. conveyor bel
t

15
High-Performance Distance Sensor
Designation Function Key designation
T Backgrnd. Background-Teach-In T 
Distance to the background is taught in by
pressing the Tkey, so that the background
can be suppressed:
• Align the spot to the back-
ground (e.g. conveyor belt).
• Briefly press the Tkey.
ÚThe background is
suppressed.
* Y1TA: ( ) + 10 mm
T Window Teach-In a tolerance window T 
A window tolerance is taught in by pressing the Tkey:
• Align the spot to the object.
• Briefly press the Tkey.
ÚA tolerance window is set up
around the measured distance.
The window width value is
adjustable (see below). The default
value is 50 mm. If the measuring
distance lies within the window
width, the sensor is activated.
When the window is taught in, the lower (L)
and upper (H) switching points are displayed
alternately in line 3.
Poti Readjusting the switching distance + –
The switching distance can be readjusted by pressing the + or the – key.
Hysteresis Adjusting switching hysteresis + –
The hysteresis value is adjusted by pressing the + or the – key.
Minimum value: depends upon the Measuring rate (see table page 7)
Window Size Setting the desired window width + –
(Can only be adjusted after Teach Window).
The width (10 mm…1000 mm) of the tolerance window is selected by pressing
the + or the – key. The default value is 50 mm.
*
Sensor
Hysteresis
Making point
Breaking point
Background
e. g. conveyor bel
t
Object
Sensor
Object
Hysteresis
Breaking point
Making point
Hysteresis
Making point
Breaking point
Window Width

16 Functional Overview
Designation Function Key designation
NPN/PNP Configuring the outputs P N
The output is preset to PNP. Pressing the Nkey sets the output to push-pull.
Pressing the Nkey again sets the output to NPN.
The respective circuit diagram indicates how the output is set:
PNP Push-pull NPN
NO/NC Configuring the outputs NO NC
Outputs can be set up as normally open or normally closed by pressing the NO
or the NC key. The respective circuit diagram is displayed.
ON Delay Adjusting ON Delay + –
ON Delay can be set to a value within
a range of 0 to 10.000 ms by pressing
the + or the – key.
OFF Delay Adjusting OFF Delay + –
OFF Delay is adjusted by pressing the
+ or the – key. OFF Delay is disabled if
a impulse duration has already been
selected. If this is the case, Impulse!
appears at the control panel.



Object
OFF Delay
Output

17
High-Performance Distance Sensor
Designation Function Key designation
Impulse Adjusting impulse duration + –
Impulse duration defines how long the
output signal remains in the activated
state. Impulse duration can be set to a
value within a range of 0 to 10.000 ms
by pressing the + or the – key. After
the selected impulse duration has
elapsed, the output signal is returned
to the deactivated state.. Function can be combined with
ON Delay.
Extern T External Teach-In   
By pressing the button can be selected, if an “Object Teach-In”, a “Background
Teach-In”, or “Teach-In of a tolerance window” is executed at the External Teach-In.
7.4. A3 Error F/A3 Input
7.4.1. A3 Error
The error output is activated if no light signal is returned to the Sensor.
Designation Function Key designation
NPN/PNP Output configuration PN
The error output is set to PNP, push-pull or NPN by pressing the Por the Nkey. The respective circuit
diagram is displayed.
NPN/PNP Output configuration NO NC
The error output is set up as normally open or normally closed by pressing the NO or the NC key.
The respective circuit diagram is displayed.






18 Functional Overview
7.4.2 A3 Input
If Pin “A3” is used as input “Emitted light disengageable” or as input “Offset”, the input can be set as an in-
verted or non-inverted input.
Designation Function Key designation
not invers Usage as non-inverted input   
Normally, the input is at supply voltage “0”.
The functionality of the input is triggered upon applying a voltage > 7 V.
invers Usage as inverted input   
The input is normally at a voltage of > 7 V.
The functionality of the input is triggered upon applying a voltage < 7 V.
7.5. A1 Analog/Analog
The measuring range for the analog output can be feely selected within the specified working range with rising
of falling characteristic curve.
The adjusted measuring range must have a value of at least 2 % of the total measuring range.






19
High-Performance Distance Sensor
Note: The menu item is only present for the Sensors Y1TA100QXVT80, Y1TA100QXT3 and OY1TA603P0003 if
pin function “Analog” is set.
Designation Function Key designation
Mode U/I Analog output as current or voltage output U I
The analog output can be set up as either a current or a voltage output by pressing the Uor the Ikey.
The corresponding symbol is displayed.
Teach Teach in the distances which correspond to the
upper and lower voltage values
10 V
respectively
20 mA

0 V
respectively
4 mA
The momentary actual distance is assigned to a voltage value of 10 V or a current value of 20 mA by
pressing the 10 V or the 20 mA key.
The momentary actual distance is assigned to a voltage value of 0 V or a current value of 4 mA by
pressing the 0 V or the 4 mA key.
If necessary, the assigned distances can be readjusted with the help of menu items At 0 V or at 10 V.
at 0 V Distance at 0 V + –
The distance assigned to either 0 V or 4 mA is adjusted by pressing the + or the – key.
at 10 V Distance at 10 V + –
The distance assigned to either 10 V or 20 mA is adjusted by pressing the + or the – key.

20 Functional Overview
7.6. Offset
The function Offset serves to change the current measurement value to a certain other value. Here, the switch-
ing thresholds and the analog measurement ranges are changed as well.
The offset can take place optionally via a menu or externally via Pin A3.
Via menu
Designation Function Key designation
Apply* Accepting the value set in “Specification” as
the distance. TZ
Upon pressing the button T, the offset value set in the menu option
Specification is accepted as the distance. Upon pressing the button Z, the offset
function is reset and the real distance is displayed.
Preset* Teaching the offset value TZ
Upon pressing the button T, the current distance is accepted as the specification
offset. Upon pressing the button Z, the offset specification value is set to 0 (the offset
is activated in the menu option Apply)
Change Changing the offset value that has been set
in steps 
By pressing the keys + or - the adjusted specification offset (menu point Preset) can
be changed stepwise upwards or downwards.
*The currently set specification offset is displayed in line 3. The current distance is displayed in line 4.
Via Pin “A3”
Via the multifunctional pin A3, the offset equalization can be applied through an external trigger Sensor (corre-
sponds to the menu Offset àApply àT. Here, A3 must be configured by means of the setting Offset as input
(see chapter “7.2. Pin Function” on page 14 ).
In order to apply the Offset equalization, a voltage > 7 V should be applied at the input pin to trigger a positive
flank. Here, the value set in the menu option Preset is accepted as the current distance.