Wenglor UMS603U035 User manual

UMS123U035
UMS303U035
UMS603U035
High-Performance Distance Sensor
Operating Instructions
Available as PDF only
Status: 17.05.2017
Version: 1.0.0
www.wenglor.com
EN

2Table of contents
Table of contents
1. General.....................................................................................................................................................4
1.1 Information Concerning these Instructions ..........................................................................................4
1.2 Explanations of Symbols ......................................................................................................................4
1.3 Limitation of Liability..............................................................................................................................5
1.4 Copyrights.............................................................................................................................................5
2. For Your Safety.........................................................................................................................................6
2.1 Use for Intended Purpose.....................................................................................................................6
2.2 Use for Other than the Intended Purpose ............................................................................................7
2.3 Personnel Qualifications ....................................................................................................................... 7
2.4 Modification of Products .......................................................................................................................7
2.5 General Safety Precautions ..................................................................................................................7
2.6 Approvals and protection class ............................................................................................................8
3. Technical Data..........................................................................................................................................8
3.1 Sonic Cone Diagrams.........................................................................................................................10
3.1.1 Measurement on a rod with a diameter of 27 mm..................................................................10
3.1.2 Measurement on a 100 × 100 mm plate ................................................................................11
3.2 Reproducibility ....................................................................................................................................12
3.3 Housing Dimensions...........................................................................................................................12
3.4 Wiring Diagram ...................................................................................................................................14
3.5 Accessory Products ............................................................................................................................14
3.6 Layout..................................................................................................................................................15
3.7 Control Panel.......................................................................................................................................15
3.8 Scope of Delivery ................................................................................................................................16
4. Transport and Storage...........................................................................................................................16
4.1 Transport .............................................................................................................................................16
4.2 Storage................................................................................................................................................16
5. Installation and Electrical Connection..................................................................................................17
5.1 Installation ...........................................................................................................................................17
5.2 Electrical Connection ..........................................................................................................................17
6. Functions Overview ...............................................................................................................................18
6.1 Default Settings ...................................................................................................................................18
6.2 Function Definitions.............................................................................................................................19
6.3 Menu Structure.................................................................................................................................... 19

3
High-Performance-Distanzsensoren
7. Settings ..................................................................................................................................................22
7.1 Causes for Triggering of Error Indication (display).............................................................................22
7.2 Run ......................................................................................................................................................22
7.3 Pin Function ........................................................................................................................................23
7.4 A1 / A2 Switch ......................................................................................................................................23
7.5 E/A2.....................................................................................................................................................27
7.5.1 A2 Switch.................................................................................................................................27
7.5.2 A2 Error....................................................................................................................................27
7.5.3 I Input.......................................................................................................................................28
7.6 Analog .................................................................................................................................................28
7.7 Offset ...................................................................................................................................................29
7.8 Adjusting Offset...................................................................................................................................30
7.9 Setting the Operating Mode................................................................................................................32
7.10 Select Multiplex ...................................................................................................................................33
7.11 Select Detection Mode........................................................................................................................33
7.12 Filter Selection.....................................................................................................................................34
7.13 Select Sonic Cone...............................................................................................................................34
7.14 Set Sensitivity ......................................................................................................................................34
7.15 Display.................................................................................................................................................35
7.16 Language ............................................................................................................................................36
7.17 Info.......................................................................................................................................................36
7.18 Reset ...................................................................................................................................................36
7.19 Password.............................................................................................................................................37
7.20 E / A Test (test inputs / outputs) ............................................................................................................38
8. IO-Link interface ....................................................................................................................................38
9. Maintenance Instructions......................................................................................................................39
10. EU Declaration of Conformity ...............................................................................................................39

4General
1. General
1.1 Information Concerning these Instructions
• These instructions apply to the product with ID code MS123U035, UMS303U035 und UMS603U035.
• They make it possible to use the product safely and efficiently.
• These instructions are an integral part of the product and must be kept on hand for the entire duration of
its service life.
• Local accident prevention regulations and national work safety regulations must be complied with as well.
• The product is subject to further technical development, and thus the information contained in these
operating instructions may also be subject to change. The current version can be found at www.wenglor.
com in the product’s separate download area.
NOTE!
The operating instructions must be read carefully before using the product and must be
kept on hand for later reference.
1.2 Explanations of Symbols
• Safety precautions and warnings are emphasized by means of symbols and attention-getting words
• Safe use of the product is only possible if these safety precautions and warnings are adhered to
• The safety precautions and warnings are laid out in accordance with the following principle:
ATTENTION-GETTING WORD!
Type and Source of Danger!
Possible consequences in the event that the hazard is disregarded.
• Measures for averting the hazard.
The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below.
DANGER!
This word indicates a hazard with a high degree of risk which, if not avoided, results in
death or severe injury.
WARNING!
This word indicates a hazard with a medium degree of risk which, if not avoided, may result
in death or severe injury.
CAUTION!
This word indicates a hazard with a low degree of risk which, if not avoided, may result in
minor or moderate injury.

5
High-Performance-Distanzsensoren
ATTENTION!
This word draws attention to a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE!
A note draws attention to useful tips and suggestions, as well as information regarding
efficient, error-free use.
1.3 Limitation of Liability
• The product has been developed in consideration of the current state-of-the-art and applicable standards
and guidelines. Subject to change without notice.
• A valid declaration of conformity can be accessed at www.wenglor.com in the product’s separate
download area.
• wenglor sensoric elektronische Geräte GmbH (hereinafter referred to as “wenglor”) excludes all liability in
the event of:
• Non-compliance with the instructions
• Use of the product for purposes other than those intended
• Use by untrained personnel
• Use of unapproved replacement parts
• Unapproved modification of products
• These operating instructions do not include any guarantees from wenglor with regard to the described
procedures or specific product characteristics.
• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating
instructions, unless wenglor was verifiably aware of such errors at the point in time at which the operating
instructions were prepared.
1.4 Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in
particular graphics and images, is not permitted without previous written consent from wenglor.

6For Your Safety
2. For Your Safety
2.1 Use for Intended Purpose
The product is based on the following functional principle:
Functional Principle
For example, these Ultrasonic Sensors emit pulsed ultrasonic waves at a certain frequency using air as
a transmitting medium. The sensors evaluate transit time of the ultrasound reflected from the object.
Parameters can be taught into the sensors using either teach-in keys, via an input or via IO-Link. The output is
switched when the preselected switching point is reached. The measured value can be read out as a voltage
or amperage value (0 to 10 V / 4 to 20 mA), or in digital format (IO-Link).
This product can be used in the following industry sectors:
• Automotive industry
• Food industry
• Packaging industry
• Pharmaceuticals industry
• Clothing industry
• Plastics industry
• Consumer goods industry
• Paper industry
• Electronics industry
• Glass industry
• Printing industry
• Special machinery manufacturing
• Heavy machinery manufacturing
• Logistics
• Woodworking industry
• Steel industry
• Aviation industry
• Construction industry
• Chemicals industry
• Agriculture Industry
• Alternative energy
• Raw materials extraction

7
High-Performance-Distanzsensoren
2.2 Use for Other than the Intended Purpose
• Not a safety component in accordance with 2006/42/EC (Machinery Directive)
• The product is not suitable for use in potentially explosive atmospheres.
• The product may only be used with accessories supplied or approved by wenglor, or combined with
approved products. A list of approved accessories and combination products can be accessed at
www.wenglor.com on the product detail page.
DANGER!
Risk of personal injury or property damage in case of use for other than the intended
purpose!
Use for other than the intended purpose may lead to hazardous situations.
• Observe instructions regarding use for intended purpose.
2.3 Personnel Qualifications
• Suitable technical training is a prerequisite
• In-house electronics training is required
• Trained personnel must have uninterrupted access to the operating instructions
DANGER!
Risk of personal injury or property damage in case of incorrect initial start-up and
maintenance!
Personal injury and damage to equipment may occur.
• Adequate training and qualification of personnel.
2.4 Modification of Products
DANGER!
Risk of personal injury or property damage if the product is modified!
Personal injury and damage to equipment may occur. Non-observance may result in loss of
the CE marking and the guarantee may be rendered null and void.
• Modification of the product is impermissible.
2.5 General Safety Precautions
NOTE!
• These instructions are an integral part of the product and must be kept on hand for the
entire duration of its service life
• Read the operating instructions carefully before using the product
• Protect the sensor against contamination and mechanical influences

8Technical Data
2.6 Approvals and protection class
RoHS
3. Technical Data
Order Number
Technical Data
UMS123U035 UMS303U035 UMS603U035
Ultrasound Data
Working range 100 to 1200 mm 200 to 3000 mm 300 to 6000 mm
Measuring range 1100 mm 2800 mm 5700 mm
Max. reproducibility 1 mm 2 mm 5 mm
Linearity error 4 mm 4 mm 20 mm
Resolution 0.1 mm 0.3 mm 1 mm
Ultrasonic frequency 225 kHz 120 kHz 75 kHz
Aperture angle < 12° < 14° < 14°
Switching hysteresis 5 mm 15 mm 30 mm
Service life (ambient temp.=+25°
C)
100,000 hours
Electrical Data
Current consumption
(operating voltage = 24 V)
< 30 mA < 50 mA < 50 mA
Switching frequency 7 Hz 3 Hz 1,5 Hz
Response time < 72 ms < 167 ms < 334 ms
Supply power 18 to 30 V DC
Temperature range -25 to 60° C
Number of switching outputs 2
Switching output voltage drop < 2,5 V
Switching current,
PNP switching output
100 mA
Analog output 0 to 10 V / 4 to 20 mA
Synchronous operation Up to 40 sensors
Multiplex Up to 16 sensors
Short-circuit proof Yes
Protected against polarity reversal Yes

9
High-Performance-Distanzsensoren
Overload-proof Yes
IO-Link version 1.0
Interface IO-Link
Protection class III
Mechanical Data
Setting method Teach-in
Housing material Plastic
Protection IP 67
Connector type M12 x 1, 4/5-pin
Function
Selectable menu language Yes
Password protection Yes
Error output 
PNP, can be set to NC or NO 
IO-Link 
Analog output 
The warm-up phase lasts roughly 30 minutes. At the beginning of the warm-up phase, linearity error and
reproducibility may deviate from the specified values. During the course of the warm-up phase, values
improve in accordance with an exponential function until the specified technical data have been achieved.
The sensor works with internal temperature compensation in order to reconcile fluctuating air temperatures.
Externally ascertained temperature values can also be specified via the IO-Link interface.

10 Technical Data
3.1 Sonic Cone Diagrams
3.1.1 Measurement on a rod with a diameter of 27 mm
UMS123U035
0
100
150
-50
-100
Ob/mm
Sc/mm
50
-150
50 100 150 250 300
200 350 400 450 500 550 600 650 700 750 800 850
900
UMS303U035
0
50
100
150
-50
-100
-150
Ob/mm
SC/mm
200
250
-200
-250
500 1000 1500 2000 2500
UMS603U035
-300
0
100
200
-100
-200
500 1000 1500 2500 3000
Ob/mm
Sc/mm
0
0
0
0
5
5
50
50
0
0
2000 3500
5
5
300
400
-400
4000
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Standard sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Medium-width sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Narrow sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Extra-narrow sonic cone

11
High-Performance-Distanzsensoren
3.1.2 Measurement on a 100 × 100 mm plate
UMS123U035
0
50
100
150
-50
-100
-150
Ob/mm
Sc/mm
200 400 600 800 1000 1200 1400
UMS303U035
0
50
100
150
-50
-100
-150
Ob/mm
Sc/mm
200
250
-200
-250
500 1000 1500 2000 2500 3500
3000
0
100
200
300
-100
-200
Ob/mm
Sc/mm
400
-400
-300
1000 2000 3000 4000 5000 6000 7000
UMS603U035
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Standard sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Medium-width sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Narrow sonic cone
Standard Schallkeule
Standard sonic cone
Mittelbreite Schallkeule
Medium-width sonic cone
Schmale Schallkeule
Narrow sonic cone
Extraschmale Schallkeule
Extra-narrow sonic cone
Extra-narrow sonic cone

12 Technical Data
3.2 Reproducibility
Selected Filter Reproducibility in mm
UMS123U035 UMS303U035 UMS603U035
Filter 0 (default) 3 5 7
Filter 1 3 5 7
Filter 2 3 5 7
Filter 3 2 4 6
Filter 4 2 4 6
Filter 5 2 4 6
Filter 6 1 2 5
Filter 7 1 2 5
3.3 Housing Dimensions
UMS123U035

13
High-Performance-Distanzsensoren
UMS303U035
UMS603U035
= Sensing Face

14 Technical Data
3.4 Wiring Diagram
183
+ Supply Voltage “+”
Switching Output / NO /
Switching Output / NC / IO-Link
SY / E / A2 Synchronisation / Input / Output 2
O Analog Output
–Supply Voltage “0 V“
Legend
Wire Colors according to
DIN IEC 757
Platinum measuring resistor
not connected
Test Input
Test Input inverted
Trigger Input
Analog Output
Ground for the Analog Output
Block Discharge
Valve Output
Valve Control Output +
Valve Control Output 0 V
Synchronization
Receiver-Line
Emitter-Line
Grounding
Switching Distance Reduction
Ethernet Receive Path
Ethernet Send Path
Interfaces-Bus A(+)/B(–)
Emitted Light disengageable
Magnet activation
Input confirmation
Contactor Monitoring
Encoder A/A (TTL)
Encoder B/B (TTL)
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Pink
Green/Yellow
Supply Voltage +
Supply Voltage 0 V
Supply Voltage (AC Voltage)
Switching Output (NO)
Switching Output (NC)
Contamination/Error Output (NO)
Contamination/Error Output (NC)
Input (analog or digital)
Teach Input
Time Delay (activation)
Shielding
Interface Receive Path
Interface Send Path
Ready
Ground
Clock
Output/Input programmable
Power over Ethernet
Safety Input
Safety Output
Signal Output
Ethernet Gigabit bidirect. data line (A-D)
Encoder 0-pulse 0-0 (TTL)
Encoder A
Encoder B
Digital output MIN
Digital output MAX
Digital output OK
Synchronization In
Synchronization OUT
Brightness output
Maintenance
PT
3.5 Accessory Products
wenglor can provide you with suitable connection technology for your product.
Suitable mounting technology no.
340
Suitable connection technology no.
35
S06
IO-Link master
PNP-NPN converter BG2V1P-N-2M

15
High-Performance-Distanzsensoren
3.6 Layout





= Transducer
= Control keys
= Display
= Connector plug
= Mounting holes
3.7 Control Panel
23 20 22
60
X2
20 = Enter Button
22 = Up Button
23 = Down Button
60 = Display

16 Transport and Storage
3.8 Scope of Delivery
• Ultrasonic sensor
• Quick-start guide
• Mounting screws
4. Transport and Storage
4.1 Transport
Upon receipt of shipment, inspect the goods for damage in transit. In the case of damage, conditionally
accept the package and notify the manufacturer of the damage. Then return the device making reference to
damage in transit.
4.2 Storage
The following points must be taken into condition with regard to storage:
• Do not store the product outdoors
• Store the product in a dry, dust-free place
• Protect the product against mechanical impacts
• Protect the product against exposure to direct sunlight
ATTENTION!
Risk of property damage in case of improper storage!
The product may be damaged.
• Comply with storage instructions.

17
High-Performance-Distanzsensoren
5. Installation and Electrical Connection
5.1 Installation
• Protect the product against contamination during installation
• Observe all applicable electrical and mechanical regulations, standards, and safety rules
• Protect the product against mechanical influences
• Make sure that the sensor is mounted in a mechanically secure fashion
• If the object has smooth surfaces, the angle between the axis of the sound waves and the surface of the
object should be 90° ±3°. The angle can be considerably larger in the case of rough object surfaces
• There must not be any objects underneath the working range
• The active surface of the sensor may not contact any other machine parts
ATTENTION!
Risk of property damage in case of improper installation!
The product may be damaged.
• Comply with installation instructions.
CAUTION!
Risk of personal injury or property damage during installation!
Personal injury and damage to the product may occur.
• Ensure a safe installation environment.
5.2 Electrical Connection
• An IQ-Link master with port Class A must be used, as for port Class A pin 5 is not connected.
• Connect the sensor to 18...30 V DC (see section „3.4 Wiring Diagram“ on page 14).
DANGER!
Risk of personal injury or property damage due to electric current!
Voltage conducting parts may cause personal injury or damage to equipment.
• The electric device may only be connected by appropriately qualified personnel.

18 Functions Overview
6. Functions Overview
6.1 Default Settings
UMS123U035 UMS303U035 UMS603U035
Pin Function A1 Switching output Switching output Switching output
E / A2 Error output Error output Error output
Outputs Switching hysteresis 5 mm 15 mm 30 mm
Window width 25 mm 50 mm 100 mm
NO / NC NO NO NO
On-delay 0 ms 0 ms 0 ms
Off-delay 0 ms 0 ms 0 ms
Pulse 0 ms 0 ms 0 ms
Analog U / I III
4 mA 100 mm 200 mm 300 mm
20 mA 1200 mm 3000 mm 6000 mm
Offset Preset offset value 0 mm 0 mm 0 mm
Operating Mode Normal Normal Normal
Detection Mode Best signal Best signal Best signal
Filter 0 0 0
Cone Standard Standard Standard
Sensitivity Threshold 0 0 0
Display Mode Digital Digital Digital
Intensity Screensaver Screensaver Screensaver
Language English English English
Password Activate Off Off Off

19
High-Performance-Distanzsensoren
6.2 Function Definitions
Designation Function Page
Run Switch to display mode 22
Pin Function Configure function for E / A2 23
A1/ A2 Switch Configure output function 23
E / A2 Switch / Error Configure input and output functions for A2 27
Analog Configure function of analog output 28
Offset Adjust offset 29
Operating Mode Select operating mode (synchronization / multiplex) 32
Select Multiplex Address/number of multiplex users 33
Detection Mode Signal selection 33
Filter Enter filter settings 34
Cone Select sonic cone 34
Sensitivity Adjust sensitivity 34
Display Select display characteristics 35
Language Select desired menu language 36
Info Read out information regarding the sensor 36
Reset Restore default settings 36
Password Protection against unauthorized changes to settings 37
E / A Test Test input / output 38
6.3 Menu Structure
• The desired menu language must be selected after initial start-up, and after each reset
(see section „7.16 Language“ on page 36)
• You can switch to the configuration menu by pressing any key
NOTE!
If no settings are adjusted in the configuration menu for a period of 20 seconds, the sensor
is automatically returned to the display mode. The sensor accesses the last used menu
view when a key is once again activated. If a selection is entered, it becomes active when
the configuration menu is exited.
The keys are used for navigation, and for configuring settings. The functions of the navigation keys vary from
menu to menu. The functions of the keys in the display are depicted as follows:
5: Navigate up.
6: Navigate down.
|: Selection is acknowledged with the enter key.
Back: move up one level within the menu.
7 Run: switch to the display mode.

20 Functions Overview
ATTENTION!
Risk of property damage if sharp objects are used!
The keys may be damaged.
• Do not use sharp objects in order to enter settings.
The sensor’s configuration menu is laid out as follows:
Run
Pin Function E/A2
E invert
Pin Funktion
- A2 Switch
- A2 Error
- E2 Ext T A1
- E2 Offset
E Ext T A1 / E Offset
- Ub active
- Ub inactive
possible
outputs
possible
outputs
Only visible, if E2 Ext T A1
is selected for Pin Funktion
E invert only visible,
if E/A2 is Input
Window size: Only visible,
if Window-Teach was carried out last
T Extern
- T Foreground
- T Bachground
- T Window
At Operating Mode
Multiplex Slave
- Slave Address 1...15
At Operating Mode
Multiplex Master
- Slave Number 1...15
A2 Error
- NO / NC
- Mode U/I
- Teach-In
- At 0 V
- At 10 V
- At 4 mA
- At 20 mA
A1 Swtich/A2 Switch
- T Foreground
- T Background
- T Window
- T Extern
- Poti
- Hysteresis
- Window Size
- NO/NC
- On-Delay
- Off-Delay
- Impulse
Analog
- Medium
- Multiplx. Slv.
- Multiplx. Mst.
- Sync Slave
- Sync Master
- Sync Receiver
- Mute
Operating Mode
- Apply
- Preset
- Change
Offset
A1 Switch
A2 Switch
A2 Error