Wenglor P1XF001 User manual

P1XF001
Color Sensor
Operating Instructions
EN
Subject to change without notice
Available as PDF version only
Version: 3.0.0
Software: wTeach2
Status: 29.03.2017
www.wenglor.com

2P1XF001
Table of Contents
1. General 4
1.1. Information Concerning these Instructions 4
1.2. Explanations of Symbols 4
1.3. Limitation of Liability 5
1.4. Copyrights 5
2. For Your Safety 6
2.1. Use for Intended Purpose 6
2.2. Use for Other than the Intended Purpose 6
2.3. Personnel Qualifications 7
2.4. Modification of Products 7
2.5. General Safety Precautions 7
2.6. Laser/LED Warnings 7
2.7. Approvals and IP Protection 7
3. Technical Data 8
3.1. Housing dimensions 9
3.2. Connection Diagram 10
3.3. Complementary Products 10
3.4. Layout 11
3.5. Control Panel 12
3.6. Scope of Delivery 12
4. Transport and Storage 12
4.1. Transport 12
4.2. Storage 12
5. Installation and Electrical Connection 13
5.1. Installation 13
5.2. Electrical Connection 13
5.3. Diagnostics 14
6. Overview of Functions 15
6.1. Default Settings 15
6.2. Function Definitions 16
6.3. Menu structure 17
7. Settings 20
7.1. Assistant 20
7.2. Causes for Triggering of Error Indication (display) 21
7.3. Run 21
7.4. Pin function 22
7.5. Windows-Teach-in 22
7.5.1. Sample-Teach-in 22
7.5.2. Tolerance 23

3
Color Sensor
7.5.3. Tolerance R/O/Y/G/B/V and H/S/L 23
7.6. Assignment Teach-in 24
7.7. NO/NC Output Function 24
7.8. NPN PNP 24
7.9. On-Delay 25
7.10. Off-Delay 25
7.11. Impulse 26
7.12. Switching Thresholds 26
7.12.1. Thresholds in the Detection operating mode 27
7.12.2. Thresholds In the Assignment operating mode 28
7.13. Error or Contamination Output 28
7.14. Emitted Light or Trigger Input 28
7.15. External Teach-in Input 29
7.16. Display 29
7.17. Expert Menu 30
7.18. Operating mode 30
7.19. Filter 31
7.20. Emitted Light 31
7.21. Test Input 32
7.22. Interface 32
7.23. Language 33
7.24. Info 33
7.25. Reset 33
7.26. Password 34
8. Interfaces 35
8.1. RS-232 35
8.2. IO-Link 35
9. Maintenance Instructions 35
10. Proper Disposal 36
11. Exclusion of Liability 36
12. Appendix 37
12.1. Index of Abbreviations 37
12.2. Frequently Asked Questions (FAQ) 38
12.3. Change Index, Operating Instructions 39
12.4. EU Declaration of Conformity 39

4P1XF001
1. General
1.1. Information Concerning these Instructions
• These instructions apply to the product with ID code P1XF001.
• They make it possible to use the product safely and efficiently.
• These instructions are an integral part of the product and must be kept on hand for the entire duration of
its service life.
• Local accident prevention regulations and national work safety regulations must be complied with as well.
NOTE!
The operating instructions must be read carefully before using the product and must be kept on
hand for later reference.
1.2. Explanations of Symbols
• Safety precautions and warnings are emphasized by means of symbols and attention-getting words.
• Safe use of the product is only possible if these safety precautions and warnings are adhered to.
• The safety precautions and warnings are laid out in accordance with the following principle:
ATTENTION-GETTING WORD!
Type and Source of Danger!
Possible consequences in the event that the hazard is disregarded.
– Measures for averting the hazard.
The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below:
DANGER!
This word indicates a hazard with a high degree of risk which, if not avoided, results in death or
severe injury.
WARNING!
This word indicates a hazard with a medium degree of risk which, if not avoided, may result in death
or severe injury.
CAUTION!
This word indicates a hazard with a low degree of risk which, if not avoided, may result in minor or
moderate injury.
ATTENTION!
This word draws attention to a potentially hazardous situation which, if not avoided, may result in
property damage.

5
Color Sensor
NOTE!
A note draws attention to useful tips and suggestions, as well as information regarding efficient,
error-free use.
1.3. Limitation of Liability
• The product has been developed in consideration of the current state-of-the-art and applicable standards
and guidelines. Subject to change without notice.
• wenglor excludes all liability in the event of:
• Non-compliance with the instructions
• Use of the product for purposes other than those intended
• Use by untrained personnel
• Use of unapproved replacement parts
• Unapproved modification of products
1.4. Copyrights
• The contents of these instructions are protected by copyright law.
• All rights are reserved by wenglor.
• Commercial reproduction or any other commercial use of the provided content and information, in
particular graphics and images, is not permitted without previous written consent from wenglor.

6P1XF001
2. For Your Safety
2.1. Use for Intended Purpose
The spectral composition of the colors of objects can be measured and analyzed with the P1XF001 6-band
Multi-Spectral Sensor. Innovative color chip technology divides the selected color spectrum into six spectral
ranges (ROYGBV color space) with separately adjustable tolerance ranges. In combination with glass fiber-op-
tic cables, the sensor adapts itself to the specific requirements of any given application and can be operated in
the scanning as well as the through-beam mode. The Color Sensor is equipped with twelve switching outputs
and integrated LED technology, which automatically ensures ideal adjustment of light intensity. Sensor settings
can be selected directly at the OLED display, via the RS-232 port or via the IO-Link interface.
This product can be used in the following industry sectors:
• Automotive industry
• Food industry
• Packaging industry
• Pharmaceuticals industry
• Clothing industry
• Plastics industry
• Consumer goods industry
• Paper industry
• Electronics industry
• Glass industry
• Printing industry
2.2. Use for Other than the Intended Purpose
• Not a safety component in accordance with the EC machinery directive.
• The product is not suitable for use in potentially explosive atmospheres.
• Only accessories supplied or approved by wenglor may be used with the product.
DANGER!
Risk of personal injury or property damage in case of use for other than the intended purpose!
Use for other than the intended purpose may lead to hazardous situations.
– Observe instructions regarding use for intended purpose.
CAUTION!
Danger of burns!
Some housing components heat up to 25 K above ambient temperature.

7
Color Sensor
2.3. Personnel Qualifications
• Suitable technical training is a prerequisite.
• In-house electronics training is required.
• Trained personnel must have uninterrupted access to the operating instructions.
WARNING!
Risk of personal injury or property damage in case of incorrect initial start-up and maintenance!
Personal injury and damage to equipment may occur.
– Adequate training and qualification of personnel.
2.4. Modification of Products
NOTE!
Modification of the product is impermissible. Non-observance may result in loss of the CE marking
and the guarantee may be rendered null and void.
2.5. General Safety Precautions
NOTES!
• These instructions are an integral part of the product and must be kept on hand for the entire
duration of its service life.
• Read the operating instructions carefully before using the product.
• Protect the sensor against contamination and mechanical influences.
• Installation, initial start-up and maintenance of the product may only be carried out by qualified
personnel.
• Not a safety component in accordance with the EU machinery directive
2.6. Laser/LED Warnings
WARNING!
Risk of personal injury in the event of direct contact with the eye!
Personal injury may occur.
– Avoid direct eye contact with the sensor’s light beam.
2.7. Approvals and IP Protection
RoHS

8P1XF001
3. Technical Data
Order No.
Technical Data
P1XF001
Optical Characteristics
Spectral Sensitivity 450…700 nm
Light Source White Light
Electrical Characteristics
Supply Voltage 10...30 V DC
Supply Voltage with IO-Link 18...30 V DC
Current Consumption (Ub = 24 V) ~ 260 mA
Switching Frequency 2 kHz
Switching Outputs 12
Response Time ~ 500 µs × filter
Switching Output Voltage Drop 1,5 V
PNP Switching Output/Switching Current 100 mA
Short Circuit Protection yes
Reverse Polarity Protection yes
Overload Protection yes
Interface RS-232/IO-Link
IO-Link-Version 1.1
Protection Class III
Mechanical Characteristics
Temperature Range −25…60 °C
Adjustment Teach-in
Degree of Protection IP67
Connection M12×1, 4+8-pin
DIN-Rail mounting 35 mm
Function
Selectable menu language yes
Output function
PNP-NO/NC switchable yes
NO/NC switchable yes
RS-232 Interface yes
Error Output yes
Contamination Output yes
NOTES!
The warm-up phase takes approx. 30 minutes.

9
Color Sensor
3.1. Housing dimensions

10 P1XF001
3.2. Connection Diagram
Even if more than one plug is connected, only one source of supply voltage may be used.
Legend
Wire Colors according to
DIN IEC 757
Platinum measuring resistor
not connected
Test Input
Test Input inverted
Trigger Input
Analog Output
Ground for the Analog Output
Block Discharge
Valve Output
Valve Control Output +
Valve Control Output 0 V
Synchronization
Receiver-Line
Emitter-Line
Grounding
Switching Distance Reduction
Ethernet Receive Path
Ethernet Send Path
Interfaces-Bus A(+)/B(–)
Emitted Light disengageable
Magnet activation
Input confirmation
Contactor Monitoring
Encoder A/A (TTL)
Encoder B/B (TTL)
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Grey
White
Pink
Green/Yellow
Supply Voltage +
Supply Voltage 0 V
Supply Voltage (AC Voltage)
Switching Output (NO)
Switching Output (NC)
Contamination/Error Output (NO)
Contamination/Error Output (NC)
Input (analog or digital)
Teach Input
Time Delay (activation)
Shielding
Interface Receive Path
Interface Send Path
Ready
Ground
Clock
Output/Input programmable
Power over Ethernet
Safety Input
Safety Output
Signal Output
Ethernet Gigabit bidirect. data line (A-D)
Encoder 0-pulse 0-0 (TTL)
Encoder A
Encoder B
Digital output MIN
Digital output MAX
Digital output OK
Synchronization In
Synchronization OUT
Brightness output
Maintenance
PT
3.3. Complementary Products
wenglor offers Connection Technology for field wiring.
Suiting Connection Technology No.
2
S02
89
S74
Fiber Optic Cables
IO-Link-Master
Interface Cable S232W3

11
Color Sensor
System overview P1XF
Complementary Products
IO-Link Master
EFBL001
Spare Parts
Connecting nut*
UEM30ME-01 Legend
Required accessories
Optional accessories
Included in delivery *
Connection Equipment
M12 × 1;4-pin
Suitable Connection Technology
Complementary Products
Connection Cable
S232W3
Connection Equipment
M12 × 8-pin
Suitable Connection Technology
Fiber Optic Cables
FL2002 0,5 m
FL2004 0,5 m
FL2102 0,5 m
FL2104 0,5 m
FL30/50 0,05 m
FL3302 0,5 m
FL3304 1,0 m
FL3402 0,5 m
FL3404 1,0 m
161-256-102 0,5 m
161-256-104 1,0 m
301-251-102 0,5 m
301-251-104 1,0 m
Z96D001 1,0 m
3.4. Layout







= Receiving diode
= Emitter diode
= Display
= Control keys
= Plug 1: IO-Link
= Plug 3: outputs
= Plug 2: RS-232
= Mounting holes
= Spring-loaded claw

12 P1XF001
3.5. Control Panel
23 20 22
60
X2
20 = Enter Button
22 = Up Button
23 = Down Button
60 = Display
3.6. Scope of Delivery
• P1XF001
• UEM30ME-01
• Quickstart
4. Transport and Storage
4.1. Transport
Upon receipt of shipment, inspect the goods for damage in transit. In the case of damage, conditionally accept
the package and notify the manufacturer of the damage. Then return the device making reference to damage
in transit.
4.2. Storage
The following points must be taken into condition with regard to storage:
• Do not store the product outdoors.
• Store the product in a dry, dust-free place.
• Protect the product against mechanical impacts.
• Protect the product against exposure to direct sunlight.
ATTENTION!
Risk of property damage in case of improper storage!
The product may be damaged.
– Comply with storage instructions.

13
Color Sensor
5. Installation and Electrical Connection
5.1. Installation
• Protect the product against contamination during installation
(see section „2.5. General Safety Precautions“ on page 7)
• Observe all applicable electrical and mechanical regulations, standards, and safety rules.
• Protect the product against mechanical influences.
• Make sure that the sensor is mounted in a mechanically secure fashion.
• The use of corresponding end brackets is recommended for mounting to DIN rails.
• In order to avoid damaging the LED lens, always connect a fiber-optic cable or attach the rubber protector.
Attaching Glass Fiber-Optic Cables
• Remove the protective cap from the sensor before attaching fiber-optic cables.
• Protect fiber-optic cables from mechanical influences!
1 Color Sensor 3 adapter No. 1
2 wenglor® Fiber Optic 4 Sleeve Nut
ATTENTION!
Risk of property damage in case of improper installation!
The product may be damaged.
– Comply with installation instructions.
5.2. Electrical Connection
• Connect the sensor to 10 ... 30 V DC at plug no. 1 and/or 2 and/or 3, depending on which outputs are
required (see „3.2. Connection Diagram“ on page 10)
• Even if more than one plug is connected, only one source of supply voltage may be used.

14 P1XF001
5.3. Diagnostics
Conduct in case of fault:
NOTE!
• Shut down the machine.
• With the help of the diagnostics information, analyze and eliminate the cause of error.
• If the error cannot be eliminated, please contact wenglor’s support department.
• Do not operate in case of indeterminate malfunctioning.
• The machine must be shut down if the error cannot be unequivocally clarified or reliably eliminated.
DANGER!
Risk of personal injury or property damage in case of non-compliance!
The system’s safety function is disabled. Personal injury and damage to equipment.
– Conduct in case of fault as specified.

15
Color Sensor
6. Overview of Functions
6.1. Default Settings
P1XF001
Pin function A1 Switching Output
E/A2 Switching Output
E/A3 Switching Output
A4 Switching Output
A5 Switching Output
A6 Switching Output
E/A7 Switching Output
A8 Switching Output
A9 Switching Output
A10 Switching Output
A11 Switching Output
A12 Switching Output
Outputs Teach mode Windows-Teach-in
Tolerance Middle
Tolerance R Middle
Tolerance O Middle
Tolerance Y Middle
Tolerance G Middle
Tolerance B Middle
Tolerance V Middle
PNP/NPN/Push-pull Push-pull
NO/NC NO
On-Delay 0 ms
On-Delay 0 ms
Impulse 0 ms
Display Mode Digital
Intensity Screen saver
Expert menu off
Operating Mode Detection ROYGBV
Filter 8
Emitted light Automatic
Interface Baud rate 38400
Language English
Password Activate Off
Change 0

16 P1XF001
6.2. Function Definitions
Name Function Page
Run Change to display mode 21
Pin-Function Selection of pin function 22
Windows-Teach-in Teach-in with window width (tolerance) 22
Sample-Teach-in Automatic tolerance adjustment based on a good part or a bad
part.
22
Assignment Teach-in Teach-in with assignment to the most similar output 22
Tolerance Window size for window teach-in 23
Output function Selection of NO or NC 24
Time Delay Adjustment of on-delay, off-delay and pulse 25
Switching Thresholds Manual shifting of the thresholds 26
Error or Contamination Output An output which is activated when the sensor is within an unre-
liable range
28
Emitted Light LED intensity setting 31
Trigger Input Setting for an input to which a trigger signal can be applied 23
External Teach-in Input Setting for an input at which an output is taught in by applying
an electrical signal
29
Display Display settings 29
Expert menu Selection of whether a partial or the entire scope of functions
will appear at the display
30
Operating Mode Selection of the “Detection” or the “Assignment” mode 30
Filter Selection of the number of values used by the sensor to genera-
te a mean value
31
Test Input For checking to ensure that the outputs are correctly connected 32
Interface Baud rate setting 32
Language User language selection 33
Info Information regarding the device 33
Reset Restoration of default settings 33
Password Changing the password and disabling the display 34

17
Color Sensor
6.3. Menu structure
• Connect the sensor to the supply voltage. After initialization the sensor shows the indication screen and
is ready for operation. During the first commissioning and after a reset you can first of all select the menu
language by simply pressing a button (see „7.23. Language“ on page 33)
• Switch to the configuration menu by pressing any key.
NOTE!
If no setting is made in the configuration setting for a duration of 30 s, the sensor automatically jumps
back into the display view. By pressing the button once again, the sensor jumps back to the menu view
used last. Settings made are adapted when quitting the configuration menu.
The keys are used for navigation, and for configuring settings. The functions of the navigation keys vary from
menu to menu. The functions of the keys appear in the display as follows:
5: Navigate up.
6: Navigate down.
|: Selection is acknowledged with the enter key.
Back: One level up in the menu.
7 Run: Change to the display mode
ATTENTION!
Risk of property damage if sharp objects are used!
The keys may be damaged.
– Do not use sharp objects in order to enter settings.

18 P1XF001
The sensor configuration menu is set-up as follows:
Run
Assistant
Pin Function
E/A Configure
A1
E/A2
E/A3
A4
A5
A6
E/A7
A8
A9
A10
A11
A12
During Input
Ub active
Ub inactive
T External
Outputs
Bar Graph
Normal
Power save
Screen saver
Switch
Error
Contaminate
Emitted Light
Ext T
Trigger
Interface
Tolerance
Maximum Small
Very large Very small
Large Minimum
Middle Customized
PNP
NPN
Push-pull
<T> for Teach-In
Teach OK/NOK
NO
NC
PNP
NPN
Push-pull
Output
Ub
NO
NC
Value in ms
Value 0…4000
Ub active
Ub inactive
Value in ms
Value in ms
During Error Output or
Contamination Output
NPN/PNP
NO/NC
Mode
Rotate
Intensity
Display
Depends on Pin Function:
A1 Switch
A2 Switch
E3 Ext T A3
…
A12
Teach Output
Expert Menu On
Off
Output 1
Output 2
Output 3
Output 4
Output 5
Output 6
Output 7
Output 8
Output 9
Output 10
Output 11
Output 12
During Switching Output
T Assignment*
T Windows
T Sample
Tolerance*
Tolerance R
Tolerance O
Tolerance Y
Tolerance G
Tolerance B
Tolerance V
NPN/PNP
NO/NC
On-Delay
Off-Delay
Impulse
Tolerance H*
Tolerance S*
Toleranz L*
* Visibility depends on the selected settings (details
are provided in the corresponding chapter)
Menu items that are presented in bold are
always displayed in the menu.
The other menu items appear only when
the Expert Menu is activated.

19
Color Sensor
On, Off
On, Off
On, Off
Run Mode Input
On, Off
Password: 0 – 9999
Run-Display
1
2
4
8
16
32
64
128
256
512
Emitted Light
Automatic
Maximum
Bright
Medium
Dark
Minimum
Off
Language
Deutsch
English
Français
Español
Italiano
E/A Test
Test A1
Test …
Test A12
Test E1
Test E3
Test E7
Operating Mode
Detection ROYGBV
Detection HSL
Assignment
Info
Display order number,
software version and
type of Sensor
Password
Activate
Change
Lock
Reset <R> for Reset
Filter
4800
O 9600
O 19200
O 38400
O 57600
O 115200
Interface
1024
2048
4096

20 P1XF001
7. Settings
7.1. Assistant
If you use the assistant, you are provided with the following help for teaching in object colors:
Select outputhten:
A1
...
A12
Weiter
Back
 Exit
5

6
Here, you can select an output to which a color is to be taught-in.
Align lightspot on color
Teach-In
Back
 Exit
5

6
Align your object within the working range and select Teach-in. Afterwards,
you are shown a message informing you whether the Teach-in was success-
ful.
Does the Sensor switch
safely?
<Indicate Ax>
Yes
No
Sample Teach-in
Back
 Exit
5

6
Select <Indicate Ax> in order to be able to check in the OLED dis-play
whether the taught-in output switches safely to the taught-in color. If the out-
put doesn`t switch reliably, you can teach-in the color all over again or adjust
the toler-ance automatically by teaching in a sample.
Align the spot to a OK or
NOK sample and execute
the appropriate Teach-in
procedure:
OK Sample Teach-in
NOK Sample Teach-in
Back
 Exit
5

6
The tolerance is automatically increased in the case of a OK sample, and
decreased for a NOK sample.
Would you like to teach in
another output?
Y
N

Select “Yes” to teach in another color to another output. Select “No” to exit
the assistant.