Whalen WMFP60FH-14 User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2017-05-29 Rev. 0001-B Factory: KONRIC
60" Fall Harvest Fireplace
Model # WMFP60FH-14
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:
866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURC
HASE
D
:
/
/

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: 60" Fall Harvest Fireplace
MODEL #: WMFP60FH-14
MADE IN CHINA
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted
slightly, turn the appropriate screw, as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
MAXIMUM RECOMMENDED WEIGHT LOADS
MAXIMUM LOAD 50 lb. (22.6 kg)
FITS UP TO MOST 70” FLAT PANEL TVs
MAXIMUM LOAD 135 lb. (61.2 kg)
PLACE TV BEHIND THE STOPPER
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS.
NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO
AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTRE OF THE UNIT; THE BASE OF THE
TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE UNIT WITHOUT
OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS
OR OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS COULD FALL
OFF OR BREAK THE UNIT, CAUSING POSSIBLE
SERIOUS INJURY.
13
2

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED
OFF WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw Cam Bolt into the pre-drilled small holes on panel. Connect both panels together; making
sure Cam Bolt goes into pre-drilled hole on the end of panel with Cam Lock.
2. Insert Cam Lock into pre-drilled large hole on panel. Make sure arrow on Cam Lock is pointed toward
Cam Bolt.
3. Once Cam Bolt is connected inside Cam Lock, take a Phillips screwdriver and tighten Cam Lock
clockwise.
4. Plug Cam Cap into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Center Shelf (Qty. 1) C- Bottom Panel (Qty. 1)
D- Bottom Front Molding (Qty. 1) E- Bottom Back Stretcher (Qty. 1) F- Left Lower Side Panel (Qty. 1)
G- Right Lower Side Panel (Qty. 1) H- Left Lower Partition Panel (Qty. 1) I- Middle Left Stile (Qty. 1)
J- Right Lower Partition Panel K- Middle Right Stile L- Middle Crossbar Assembly
(Qty. 1) (Qty. 1) (Qty. 1)
M- Upper Side Panel (Qty. 2) N- Upper Partition Panel (Qty. 1) O- Left Door (Qty. 1)
P- Right Door (Qty. 1) Q- Adjustable Shelf (Qty. 2) R- Upper Back Panel (Qty. 1)
S- Lower Back Panel (Qty. 2) T-Top Front Stretcher (Qty. 1) U- Stop Rail (Qty. 1)

5
Parts and Hardware List
Fireplace Insert (Qty. 1) Remote Control with Battery (Qty. 1)
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 43+2 extra) (Qty. 43+2 extra) (Qty. 43+2 extra)
(4) M3.5 x 12 mm Flat Head Screw (5) M4 x 25 mm Screw (6) Rubber Bumper
(Qty. 12+1 extra) (Qty. 6+1 extra) (Qty. 4+1 extra)
(7) M4 x 50 mm Wood Screw (8) M3.5 x 15 mm Washer Head Screw (9) Straight Metal Bracket
(Qty. 4+1 extra) (Qty. 38+1 extra) (Qty. 2)
(10) Shelf Support (Qty. 8+1 extra) (11) Angle Metal Bracket (Qty. 2) (12) Floor Leveler (Qty. 2)
(13) Cam Lock Cover (14) L-shaped Metal Bracket (15) M4 x 12 mm Pan Head Screw
(Qty. 30+1 extra) (Qty. 2) (Qty. 2+1 extra)
(16) Handle and Back Plate (Qty. 2) (17) Handle Bolt (Qty. 2) Glue (Qty. 1)
Touch-up Pen (Qty. 1) Tipping Restraint Hardware Kit (Qty. 2)
(Included in plastic bag)
Tools required: Phillips screwdriver and hammer (not provided).

6
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A), Lower Side
Panels (F and G) and Bottom Panel (C) using a Phillips screwdriver, as shown in the illustration.
Cam Bolt
(20 used in this step)
②
A
C
F
G

7
Assembly Instructions
3. Securely screw the Cam Bolts (2) into the designated small holes on the Center Shelf (B) and the
Partition Panels (J and H) as shown.
Cam Bolt
(17 used in this step)
②
B
J
H

8
Assembly Instructions
4. Insert two Wood Dowels (3) into the inner holes of the Middle Crossbar Assembly (L). Tap it in with a
rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
5. Align the drilled holes on the Center Shelf (B) with the inserted Wood Dowel (3) on the Middle
Crossbar Assembly (L), and then press them together. Attach the Middle Crossbar Assembly (L) in
place by engaging three Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
3
3
1
1
1
B
L
Wood Dowel
(2 used in this step)
③
Cam Lock
(3 used in this step)
①

9
Assembly Instructions
6. Align and attach the Middle Left Stile (I) to the Left Lower Partition Panel (H) with two 30 mm Wood
Dowels (3) and three Cam Locks (1).
7. Repeat the same procedure to combine the Middle Right Stile (K) with the Right Lower Partition Panel
(J).
Wood Dowel
(4 used in this step)
③
Cam Lock
(6 used in this step)
①
3
1
3
1
1
3
1
3
1
1
I
J
HK

10
Assembly Instructions
8. Align and attach the Bottom Front Molding (D) to the Bottom Panel (C) by using three Wood Dowels
(3) and four Cam Locks (1).
9. Repeat the same procedure to attach the Bottom Back Stretcher (E) to the Bottom Panel (C).
3
1
3
3
3
3
3
1
1
1
1
1
1
1
C
D
E
C
D
Wood Dowel
(6 used in this step)
③
Cam Lock
(8 used in this step)
①

11
Assembly Instructions
10. Insert six Wood Dowels (3) into the large holes of the assembled base at both ends.
11. Align the large holes on Left Lower Side Panel (F) with the inserted Wood Dowels (3) on the
assembled base. Firmly press them together and fasten it in place by engaging three Cam Locks (1).
12. Repeat last step to attach Right Lower Side Panel (G) at the other end.
Wood Dowel
(6 used in this step)
③
1
13
3
F
C
D
E
G
Cam Lock
(6 used in this step)
①

12
Assembly Instructions
13. Insert four Wood Dowels (3) into the inner holes of the Lower Partition Panels (H and J) and attach
them to the Bottom Panel (C) by using four 50 mm Wood Screws (7).
3
7
7
7
7
H
J
C
D
E
3
Wood Dowel
(4 used in this step)
③
M4 x 50 mm Wood Screw
(4 used in this step)
⑦

13
Assembly Instructions
14. Insert eight Wood Dowels (3) into the inner holes on the top edge of the Lower Side Panels (F and G)
and Partition Panels (H and J).
15. Ask for assistance to position the Center Shelf (B) onto the inserted Wood Dowels (3) with the middle
crossbar assembly facing forward. Attach the Center Shelf (B) in place by engaging eight Cam Locks
(1).
B
B
L
F
H
J
G
Wood Dowel
(8 used in this step)
③
Cam Lock
(8 used in this step)
①

14
Assembly Instructions
16. With the pilot holes as a guide, align and attach two Angle Metal Brackets (11) to the front corners of
the assembled base, using four 12 mm Screws (4) per bracket.
Angle Metal Bracket
(2 used in this step)
⑪
M3.5 x 12 mm Screw
(8 used in this step)
④
4
4
11 D
F/G
F
G
C
D
E

15
Assembly Instructions
17. Screw two Floor Levelers (12) into the threaded sockets on the Angle Metal Brackets (11).
12
12
F
G
D
Floor Leveler
(2 used in this step)
⑫

16
Assembly Instructions
18. Stand the assembled unit upright.
19. Securely screw six Cam Bolts (2) into the designated small holes on the Center Shelf (B) using a
Phillips screwdriver.
Cam Bolt
(6 used in this step)
②
B
2

17
Assembly Instructions
20. Insert five Wood Dowels (3) into the large holes on the Center Shelf (B). Attach the Upper Side Panels
(M) and Partition Panel (N) to the Center Shelf (B) by using six Cam Locks (1).
3
B
M
M
N
Wood Dowel
(5 used in this step)
③
Cam Lock
(6 used in this step)
①

18
Assembly Instructions
21. Attach the Top Front Stretcher (T) to the Top Panel (A) with three Wood Dowels (3) and four 25 mm
Wood Screws (5).
Wood Dowel
(3 used in this step)
③
3
3
3
5
5
5
5
A
T
M4 x 25 mm Screw
(4 used in this step)
⑤

19
Assembly Instructions
22. Insert five Wood Dowels (3) into the top inner holes of the Upper Partition Panel (N) and Side Panels
(M). Position the Top Panel (A) onto the inserted Wood Dowels (3) and fasten it in place with six Cam
Locks (1).
Wood Dowel
(5 used in this step)
③
A
M
M
N
3
Cam Lock
(6 used in this step)
①

20
Assembly Instructions
23. Fasten the Middle Crossbar Assembly (L) to the Middle Stiles (I and K) by attaching two Straight Metal
Brackets (9) at the joints, using two 12 mm Screws (4) per Bracket.
24. Insert two 25 mm Screws (5) through the countersunk holes on the Middle Stiles (I and K) and securely
screw into the Middle Crossbar Assembly (L) as shown.
Straight Metal Bracket
(2 used in this step)
⑨
M3.5 x 12 mm Screw
(4 used in this step)
④
M4 x 25 mm Screw
(2 used in this step)
⑤
5
9
4
B
L
I
K