Whitehall Manufacturing SP-1600-D-220 User manual

SP-1600-D-220
WATER BATH
6900-123-000 April 2013

Failure to follow these instructions could result in damage
to your new heating appliance and/or injury
! !
PLEASE READ THIS ENTIRE
BOOKLET BEFORE OPERATING
YOUR NEW WATER BATH
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
a
This symbol on the product or on its packaging indicates that this product must not be disposed of with regular waste. Instead,
it is the user's responsibility to dispose of waste equipment according to the local laws. Separate collection and recycling of
the waste equipment at the time of disposal will help conserve natural resources and ensure it is recycled in a manner that
protects human health and the environment. For information about where the user can drop off the waste equipment for
recycling, please contact your local waste collection authority. See Page 12 for instructions on how to disassemble the
equipment for recycling purposes.
The presence of the CE Mark on Whitehall equipment means that it has been designed, tested and certified as complying
with all applicable European Union regulations and recommendations.
Waste Electrical and Electronic Equipment (WEEE)
General Warning or Caution
Electric Shock
European Union CE Mark
The Electric Shock Symbol is used to indicate a hazard arising from dangerous voltage. Any mishandling could result in
irreparable damage to the equipment and/or personal injury or death.
The Exclamation Symbol appears in Warning and Caution statements. This symbol designates where personal injury or
damage to the equipment is possible.
WARNING
To avoid electric shock, connect the instrument to properly earth-grounded, GFCI protected, 3-prong
receptacles only. Failure to observe this precaution can result in severe injury.
ŸDO NOT operate the appliance without properly filling with water. Under no circumstance should the appliance be
operated without water, as operating the appliance without water may result in damage to the heating element. Appliance
must be unplugged while filling or emptying water.
ŸCONNECT the appliance into a properly polarized G.F.C.I. (Ground Fault Circuit Interrupter) electrical receptacle for
protection against electrical shock. Have a qualified electrician verify the wall socket is properly polarized and grounded.
Use only the power cordset provided with the unit. The Water Bath appliance must be properly grounded.
ŸAVOID skin contact with HOT water at all times! Carefully place splinting material into the Water Bath appliance to avoid
splashing onto skin or coming into contact with HOT water. DO NOT reach into HOT water with bare hands to remove
heated splint material. Use a grasping device, such as tongs, to remove splint material from HOT water.
ŸDO NOT use in the presence of flammable liquids or gases, as these may present a fire and/or explosion hazard.
ŸALWAYS allow the appliance to cool down before draining water or moving unit.
ŸDO NOT use the lid handle to lift or transport appliance.
ŸNEVER leave appliance operating unattended for long periods of time. Water can evaporate and cause appliance to over-
heat which may result in damage to the heating element. Turn "OFF" when not in use.
ŸFOLLOW splint material manufacturer instructions for proper material heat-up temperature and duration.

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
1
Table of Contents
Warning......................................................................................................................................................... a
Table of Contents ...........................................................................................................................................1
Product Specifications, Model SP-1600-D-220..............................................................................................2
Set-up Instructions......................................................................................................................................3-4
Your new Water Bath includes the following .........................................................................................3
Un-Packing your Water Bath.................................................................................................................3
Location of your Water Bath..................................................................................................................3
Preparing to fill your Water Bath ...........................................................................................................3
Filling your Water Bath ..........................................................................................................................3
Preparing to turn "ON" your Water Bath................................................................................................4
Turning "ON" your Water Bath ..............................................................................................................4
Adjusting/setting the heat-up temperature ............................................................................................4
Using Your Water Bath...................................................................................................................................5
Emptying Your Water Bath .............................................................................................................................5
Care & Cleaning of Your Water Bath..............................................................................................................5
FAQ & Troubleshooting...............................................................................................................................6-7
Troubleshooting for Temperature Controller..........................................................................................7
Error Messages for Temperature Controller..........................................................................................7
Technical Diagrams...................................................................................................................................8-11
Electrical Diagram.................................................................................................................................8
Detailed Diagram of Temperature Controller ........................................................................................9
Parts Diagram for Model SP-1600-D-220 ......................................................................................10-11
Electrical Parts Disassembly........................................................................................................................12
PAGE
Instructions for Operation and Care of Water Bath SP-1600-D-220

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
2
The is a water tank capable of heating water within a set temperature range of 68ºC (155ºF) to 79ºC (175ºF).
The is intended and designed to heat and soften thermoplastic splinting material at a user-entered set water
temperature. Proper splint material heat-up temperature & duration is based on the splint material manufacturer’s
requirements and instructions. The is primarily constructed of Type 304 Stainless Steel material, is internally
insulated and utilizes a thermal system consisting of a microprocessor-based digital temperature controller with an LED
display, solid state relay and a concealed wire-wound heating element.
The has an illuminated ON-OFF power switch and a water-resistant temperature controller conveniently
located at the front of the appliance. The temperature controller is factory-set and pre-programmed to display process
value temperature. The user-entered set-point temperature is easily adjustable at the controller display. Fuses and power
cord inlet are located on the right side of the appliance. A durable plastic handle is provided on the lid and helps minimize
contact with warm surfaces.
Water Bath
unit
Water Bath
Water Bath
Model No. SP-1600-D-220
Electrical Specifications: 200-240 Volts • 50/60 Hz • 8 Amps
Inner Tank Dimensions:
Inner Tank Capacity: 28.5 Liters, (7.5 Gallons) 76.2 deep water pool
559 x 660 x 127 mm Deep (22" x 26" x 5”)
Environmental conditions recommended ( ) <90% RH5ºC to 45ºC 41ºF to 113ºF
18"
(457)
313
4" (806) 71
4"
(184)
On/Off Power
Switch
Drain
Assembly
Temperature
Controller
8"
(203)
61
2"
(165)
245
8"
(625)
Power Inlet
Fuses
36" (914)
Instructions for Operation and Care of Water Bath SP-1600-D-220

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
3
Instructions for Operation and Care of Water Bath SP-1600-D-220
Training
Operator trainees need to:
Ÿbe trained in occupational therapy protocols.
Ÿread and understand this manual.
Skills:
Operators using the whirlpool need a working knowledge
of occupational therapy procedures.
WARNING
!
Only trained personnel should operate the Water Bath.
Untrained operators can cause injury or be injured.
WARNING
!
OPERATOR SKILLS AND TRAINING
INSPECTING THE WATER BATH
Inspection Checklist
Is the Water Bath free of excessive wear?
Is a properly-grounded and voltage-matched
receptacle available?
Is the outlet equipped with a functioning GFI?
Does the drain valve open and close properly?
Ÿ
Ÿ
Ÿ
Ÿ
This Whitehall product has been carefully packaged at
the factory to minimize the possibility of damage during
shipping.
— Inspect the packaging for external signs of
damage.
— Inspect the contents for damage.
If there is visible damage to the instrument upon receipt,
inform the shipping company and Whitehall immediately.
WARNING
!
Do not attempt to operate this equipment if there is
evidence of shipping damage or you suspect the unit
is damaged. Damaged equipment may present
additional hazards to you. Contact Whitehall technical
support for advice before attempting to plug in and
operate damaged equipment.
WARNING
!
4. Preparing to Fill your Water Bath
Make sure appliance is unplugged and all packaging has
been removed from reservoir. Ensure that the inside of
tank is thoroughly clean before filling with water.
DO NOT use any medium except water.
Check drain valve and make sure handle is in the
"closed position" by turning clockwise to make certain no
water in tank will drain out of appliance while being filled.
5. Filling your Water Bath
Appliance must be unplugged. Fill appliance with
water to line labeled "FILL TO LINE", which
is located inside tank side.
SET-UP INSTRUCTIONS
Ball valve closed
FILL TO LINE
1. Your new Water Bath includes the following:
(1) Heating Appliance
(1) Power Cordset
(1) Warranty Registration Card
(1) Operation & Maintenance Manual
NOTE: If you are missing any of the above,
contact WHITEHALL MANUFACTURING
toll free telephone no. [phone] or [phone]
2. Unpacking your Water Bath
Remove all shipping & packaging material. Remove all
items from inside of tank such as Power Cordset, Filler
Hose, Warranty Registration Card, and Operation &
Maintenance Manual.
3. Location of your Water Bath
Place the at a convenient height & location
such as on a table or scratch-resistant counter top.
IMPORTANT: Appliance must be placed on a level
surface!
Water Bath
Water Bath must be positioned so to allow ease
of disconnecting Power Cordset if necessary.

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
4
Instructions for Operation and Care of Water Bath SP-1600-D-220
SET-UP INSTRUCTIONS (continued)
Up & Down Keys
Infinity Key
Advance Key
8 Digit,
LED Display
Set Point Value
Process Value
Once the Process Value displayed closely matches
and/or equals the Set Point Value, the water has then
reached the Set Point heat-up temperature. Active
Output Indicator Light number "1" may continue to flicker
"On" & "Off". This means that the Temperature Controller
is working to achieve and/or maintain the Set Point heat-
up temperature value at all times while the appliance is
"ON". Please allow the Water 60-75 minutes to reach the
Set Point Value. Keep the Lid(s) closed to ensure the
quickest heat-up possible.
Similar steps are to be performed to "decrease" the Set
Point Value in order to achieve a lower water
temperature. Press the "Down" Arrow key to decrease to
the desired Set Point Value. If you continue to hold the
"Down" Arrow key the numerical value will rapidly
decrease and will eventually go to the "Set Point Low"
value of 155ºF. As long as the Controller Set Point Value
is set between 155ºF and 175ºF and the power switch is
set to "ON", the Water Bath will heat up water.
NOTE: If or when the appliance power switch is turned
"OFF", the Controller will 'remember' what the last Set
Point Value was and will resume that value the next time
the appliance is turned back "ON".
NOTE: Please refrain from attempting to alter any
settings that have been pre-programmed into the
Temperature Controller. Settings on the Controller
should only be adjusted as described above. Any
attempts to override the pre-programmed settings in the
Controller may alter the performance of your Water Bath
and void the warranty.
6. Preparing to turn "ON" your Water Bath
Close lid.
Lid can pinch fingers.
Locate the Power Switch at front of the appliance and
make sure it is set to "OFF" (the switch will not be lit).
Insert connector end of power cordset into power inlet at
side of appliance.
Connect plug end of power cordset into a G.F.C.I.
protected AC electrical receptacle.
7. Turning "ON" your Water Bath
You are now ready to turn "ON" the appliance. Locate
the Power Switch at the front of the unit and press to
"ON" position causing the switch to light.
| ON
O OFF
8. Adjusting/Setting the Heat-Up Temperature
The LED display Temperature Controller is factory-set
and pre-programmed to only provide a temperature
range of 68ºC (155ºF) to 79ºC (175ºF).
The 68ºC temperature setting is referred to as the "Set
Point Low" while the 79ºC temperature setting is referred
to as the "Set Point High". The Controller has been pre-
set to be 'locked out' to prevent from exceeding the pre-
programmed Set Point temperature range. When the
Power Switch is pressed "ON" the Controller will also
power "ON". The Controller will momentarily display the
letters "2.00PMb". The Controller will then display a
numerical value called the "Process Value".
If you hold down the "UP" arrow key the Set Point Value
will continue to increase until you release the "UP" Arrow
key. The Set Point Value will not exceed 79ºC. You
should immediately begin to see the Process Value
increase. This means your Water Bath is beginning to
heat up the water.
The Controller display has an "Active Output Indicator
Light". The light is located between the “Process Value”
and “Set Point Value” on the display (refer to Controller
diagram). When output number "1" is active, the light will
begin to illuminate indicating that the Controller is
sending an output signal to the heating element
commanding it to transmit power to heat up the water.
The Water Bath is now powering to achieve the user-
entered Set Point Value temperature.
WARNING
!
Use the Water Bath only as directed in this manual.
Any other use can cause injury.
WARNING
!

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
5
Instructions for Operation and Care of Water Bath SP-1600-D-220
Before emptying (draining) your appliance,
be sure that the power switch is set to
"OFF". Allow the appliance to cool down
before emptying it. Lifting the lid will
accelerate this cooling. The appliance
must be unplugged when emptying the reservior.
The appliance has been provided with a Drain Valve that
has a 6.35mm barbed nipple to attach a hose.
Once the Controller display indicates the desired
set point temperature, the appliance will be ready for
use. Please allow +/- - ( ) temperature variance.
Always refer to the correct temperature & duration as
specified by the splinting material manufacturer.
Be certain to heed all warnings as outlined in the
WARNING section (inside front cover of this manual).
Keep lid closed while water is heating up.
Carefully insert splinting material into tank and avoid
splashing HOT water. Avoid direct skin contact with HOT
water at all times. While splint material is immersed in
water, lid should remain closed to help retain heat inside
tank. Remove splint material from tank only after it has
reached the manufacturer’s specified duration. Use
caution when removing splint material from tank. Apply
splint material as specified by splint manufacturer’s
instructions.
Keep lid closed when appliance is not in use. Maintain
proper water level at all times, as indicated by the “Fill to
Line” etched inside the tank. Avoid allowing water to
reach a "very low water" level. A "very low water" level
would be any water level ( ) or less water
depth as measured from the tank bottom. Never operate
appliance without water! These precautions will prevent
appliance from over-heating and preventing potential
damage to the heating element.
IMPORTANT: The Water Bath is provided with an Over-
Heating Temperature Limiting Sensor. If the appliance
reaches excessively high temperatures beyond normal
operation, Sensor will 'trip' the electrical circuit rendering
the appliance inoperable. Please refer to FAQ’s section
of the manual for more details.
Note: If lid locks in the open position and will not close,
place index finger on the left side lid stay reset button
and work lid up and down until lid stays synchronize and
allow lid to close.
16ºC 3ºF
20mm 3/4"
USING YOUR WATER BATH
EMPTYING
YOUR WATER BATH
Turn power switch "OFF" and unplug the unit from the
electrical receptacle. If necessary, drain the appliance by
following instructions as outlined in the "EMPTYING
YOUR WATER BATH" section.
The appliance should be routinely cleaned to help
ensure the appearance as well as years of reliable
service. Routine cleaning helps to remove contaminants
from the stainless steel surfaces and maintains the
integrity of the stainless steel’s inherent properties. Not
routinely cleaning the appliance may lead to corrosion of
the stainless steel and the build-up of scaly hard-water
deposits, which may void the warranty.
Use a soft cloth, sponge, and/or non-abrasive cleaning
pad to clean & wipe down the appliance. DO NOT use
steel wool to clean the stainless steel surfaces since it
can cause rusting on the stainless steel surfaces.
When cleaning, rinsing, and/or drying your appliance
always rub in the direction of the stainless steel polish
(grain) lines for maximum effectiveness and to minimize
marring or scratching the surfaces.
Attempt to use the mildest cleaning product and most
effective method to clean the stainless steel surfaces.
Use mild soaps, gentle non-abrasive detergents, or mild
mixtures of ammonia to routinely clean the surfaces of
the appliance. Be sure to always rinse with clean, warm
water and wipe dry. Use stainless steel cleaners such as
®
3M Stainless Steel Cleaner/Polish, Sheila Shine ,
®
Twinkle Stainless Steel Cleaner/Polish, Penny Brite,
Cameo Stainless Steel Cleaner/Polish, and EZ Brite, on
stainless steel surfaces. Strictly follow brand name
manufacturer’s instructions on proper use of the
stainless steel cleaner. NOTE: The use of brand names
is intended only to indicate a type of cleaner.
DO NOT use bleach, chlorinated solvents, or other harsh
chemicals to clean your appliance. For scaly, hard-water
spots use a strong solution of vinegar & water and let it
stand for approximately 5 minutes. Rinse with clean,
warm water and wipe dry. Be sure to quickly wipe down
dampened areas to avoid “water marks”.
It is good practice to periodically change out the water in
the tank that may become too cloudy as a result of
use or contamination.
CARE & CLEANING
OF YOUR WATER BATH

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
6
Instructions for Operation and Care of Water Bath SP-1600-D-220
I filled my Water Bath with water to the prescribed
water level, plugged it in, turned it "ON" (power switch
is illuminated), and the Temperature Controller display
is illuminated but the unit is not heating up the water.
If the appliance is operated without water, the concealed
heating element may be subjected to damage and may
no longer heat up the tank even though power is "ON". If
heating element becomes damaged, it will have to be
replaced.
--------------------------------------
I filled my Water Bath with water, plugged it in, turned
it "ON" (power switch and Temperature Controller
display are not illuminated) and the unit is not heating
up the water.
Mains circuit breaker may have "tripped". Reset the
Power Mains circuit breaker. Plug in the Water Bath to a
G.F.C.I. protected electrical receptacle. Do not plug in
any other devices or appliances to the same receptacle
the Water Bath is using.
Equipment Circuit Protection fuse(s) may have "blown".
Check fuse(s) for electrical continuity using a Multi-Meter
(Comb. Volt, Ampere, & Ohm meter). Replace fuse(s) if
necessary. Be sure to use the correct fuse size & type.
Refer to the Repair Parts section of the manual.
Electrical component(s) such as power inlet, fuse
holders, fuse carriers, power switch, quick disconnect
terminals, wire connectors, wiring, etc. may have
become faulty. A qualified electrical technician should
perform an electrical continuity inspection of the entire
electrical system using a Multi-Meter to identify possibly
bad electrical component(s). Replace electrical
component(s) as required.
--------------------------------------
My Water Bath was "ON" because the Power Switch &
Temperature Controller were illuminated "ON". The
water level inside tank went very low (nearly empty) or
evaporated out completely from the appliance. The
appliance turned "OFF" on its own and cannot be
switched "ON" at the power switch.
The Water Bath is provided with an Over-Heating
Temperature Limiting Sensor as a safety feature. If the
operating thermostat fails the temperature will rise.
When a temperature of 215°F (102°C) is achieved the
over-temp thermostat will open the circuit and the
temperature will drop to 180°F (82°C), then rise again.
This cycle will continue until the operating thermostat is
replaced.
The appliance will require a qualified technician to turn
over the unit; carefully remove the bottom cover by
removing the mounting screws. The technician will
troubleshoot and/or replace the operating thermostat.
The heating element should be visually and electrically
inspected to ensure that it is still in good, proper working
condition. Make sure the heating element did not
delaminate from the underside of the tank. Make sure
the heating element still has electrical continuity by
checking circuit with a Multi-Meter. Check that the
heating element does not have dark discolored spots,
which may indicate that the element has burned.
Before reassembling, be sure to perform a visual and
electrical inspection on the rest of the electrical system.
Make certain all other electrical components are in good,
working condition. Replace any components that appear
to be burned or have become faulty.
--------------------------------------
How do I know what temperature to set the
Temperature Controller to?
Refer to splint material manufacturer for recommended
temperature & duration of splint material used.
--------------------------------------
How long will it take for my Water Bath to reach the
set point temperature?
Allow 60 to 75 minutes for the appliance to reach set
point temperature. Keep lid closed to ensure quickest
heat-up and to maintain set point temperature.
--------------------------------------
How do I know if/when my Water Bath has reached set
point temperature?
The numerical value displayed on the controller display
will be the same as the set point temperature or very
near to the set point temperature. Please allow +/- 3º F
temperature variance.
--------------------------------------
How do I open the lid more than 90º?
Make sure unit is unplugged and all water is drained
from the tank. Take an adjustable wrench and
screwdriver and remove the 2 screws and nuts from the
lid stay on the underside of the lid. Remove the lid stay
and reinstall the screws and nuts in the lid. Follow this
procedure for both sides.
Remove the hinge stays from the pins located in the
tank. Make sure to reinsert the screws.
FAQs (Frequently Asked Questions) & TROUBLESHOOTING
This will allow the lid to
past 90º and keep the lid in
an upright position. Please
keep these parts as they can
be used to reassemble the
lid stays to the lid if a partially
open lid is again warranted.
open

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
7
TROUBLESHOOTING FOR TEMPERATURE CONTROLLER
No power. Controller
appears dead. No display
indication in either window.
Power to unit may be off. Fuse
may be blown. Breaker may be
tripped. Wiring may be open.
Input power may be incorrect.
Check switch, fuses, breakers, connectors, etc.
for energized condition and proper connection.
Check for bad connections.
Active Output Indicator
signal is "ON" when
it should be "OFF".
Output wiring is incorrect.
Output wiring is incorrect.
Active Output Indicator
signal is "OFF" when
it should be "ON".
Controller's process
value reading is
decreasing but actual
process is increasing.
Thermocouple polarity is reversed. Check the thermocouple connections. All thermocouple
connections, including thermocouple extension wire, must
maintain the correct polarity for proper operation. Proper
thermocouple polarity is established when thermocouple
"yellow" wire is connected to terminal connection R1 (+)
and thermocouple "red" wire is connected to terminal
connection S1 (-) of the Temperature Controller.
INDICATION PROBABLE CAUSE CORRECTIVE ACTION
Verify the output wiring. Refer to Electrical Diagram on
page 8. Temperature Controller output wiring is terminal
connection Y1 "brown" wire and W1 "blue" wire.
Verify the output wiring. Refer to Electrical Diagram on
page 8. Temperature Controller output wiring is terminal
connection Y1 "brown" wire and W1 "blue" wire.
Input error
Controller displays
internal malfunction
message at power up
• Sensor improperly wired or open
• Incorrect setting of sensor type
• Calibration corrupt
• Controller defective
INDICATION PROBABLE CAUSE
CORRECTIVE ACTION
ERROR MESSAGES FOR TEMPERATURE CONTROLLER
• Replace or repair controller
• Correct wiring or replace sensor
• Match sensor to sensor used
• Check calibration of controller
.
Instructions for Operation and Care of Water Bath SP-1600-D-220
FAQs (Frequently Asked Questions) & TROUBLESHOOTING (continued)
The water in my Water Bath is becoming too cloudy.
The water inside the tank reservoir has not been
replaced in quite awhile or has become contaminated.
Drain the existing water and refill with new, clean water.
Be sure to follow instructions on how to empty the
appliance by referring to the EMPTYING YOUR WATER
BATH section of manual. The appliance should also be
cleaned prior to refilling. Be sure to follow instructions on
how to clean the appliance by referring to the "CARE &
CLEANING…" section of manual.
--------------------------------------
There is rusting on the inside of my Water Bath tank.
Some form of "ferrous" (iron-containing) metal object
may have come into contact with the tank. Inspect the
inside of the tank. Determine if some form of metallic
object such as a staple, metal paper clip, safety pin, etc.
has fallen into the tank. If so, remove the object and
thoroughly clean the affected area of the tank. If rusting
persists after foreign object has been removed and tank
has been thoroughly cleaned, use a rust remover on the
affected area. Rust remover must be safe for use on
stainless steel material, such as CRES Cleaner. (CRES
Cleaner is available through Whitehall.) Be sure to follow
rust remover instructions.

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
8
ELECTRICAL DIAGRAM FOR MODELS SP-1600-D-220
Instructions for Operation and Care of Water Bath SP-1600-D-220
1a 1
FUSE 1
POWER INLET
98
99
CF
CD
CE
1
23(+)
4(-)
SSR
BRN
L
BLU
N
GND
GRN/YEL
TEMPERATURE
CONTROLLER
DPST
SWITCH
OVER TEMP
SENSOR
BRN
BLU
BRN
BLU
BRN
BRN
BRN
BRN
THERMOCOUPLE
WIRES
X1
W1
Y1
T1
S1
R1
BLU
22a
HEATING
ELEMENT
FUSE 2
BLU
EMI FILTER
Protective Conductor Terminal
The protective conductor terminal symbol in the above figure
identifies the location of the bonding terminal, which is bonded to
conductive accessible parts of the enclosure for safety purposes.
Alternating Voltage or Current
Fuse Location
Symbols on labels:
Use only Time Delay Fuse.
See Parts List, Page 10, Item 25

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
9
DETAILED DIAGRAM OF TEMPERATURE CONTROLLER
FOR MODELS SP-1600-D-220
Gasket
Up & Down Keys
Infinity Key
Advance Key
8 Digit,
LED Display
Mounting Bracket
Mounting Tabs
Terminal Connections
(See electrical diagram)
Instructions for Operation and Care of Water Bath SP-1600-D-220

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
10
29
Instructions for Operation and Care of Water Bath SP-1600-D-220
15
5
3
6
7
8
1 4
21
17 13 12 10
14 16
9
18
27
26
28
11
2
24
19
22
25
18
23
Fuse 1
Fuse 2
20

WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
11
PARTS LIST FOR WATER BATH MODEL SP-1600-D-220
ITEM # PART # DESCRIPTION
1 5903-750-001 Lid Assy
2 5903-749-000 Lid Stay
3 5903-740-001 Side Hinge Bracket R Assembly
4 5903-741-001 Side Hinge Bracket L Assembly
5 0116-013-000 #10-32 x 3/4" SST Phil Round Head Screw
6 6900-128-000 1/2” ID 1” OD Rubber Grommet
7 1936-060-000 1/4"-18 x 5” NPT SST Nipple
8 6903-166-000 1/4” NPT Street Elbow SST
9 6903-152-000 1/4" NPT SST Ball Valve
10 6903-160-000 1/4" NPT x 1/4 Tube Drain Barb SST
11 5903-715-199 Bottom Cover
12 7000-415-000 Self Retaining J Nut
13 6502-100-000 #8-32 x 3/8” Phil Pan Head Screw SST
14 6900-138-000 Pull Handle
15 6900-154-000 #10-24 x 1/2" Pan Head Screw SST
16 0411-021-000 #10 Gray Fiber Washer
17 6900-142-000 Switch, 2P1T Red Lighted Rocker
18 6505-546-000 10A/15A/250VAC Snap-In Power Inlet
19 0710-230-001 Fuse Holder Assembly, 5mm x 20mm
20 6903-154-001 EMI Filter
21 0717-001-000 1/32 DIN Temperature (PID) Controller (°C)
22 0716-002-000 25A 120V/240V Solid State Relay
23 6903-557-000 Heating Element
24 6903-144-000 Thermostat Hi-Limit L200
25 0710-226-000
26 5903-736-199 Control Panel PID
27 5903-738-000 Control Panel Gasket
28 6502-300-000 #8-32 x 3/8” SST Phil Head Screw
29 Call for part # Power Cord 220V
Fuse, 8 Amp, 220V, Time Delay, 5mm x 20mm
Instructions for Operation and Care of Water Bath SP-1600-D-220

ELECTRICAL PARTS DISASSEMBLY
Instructions for Operation and Care of Water Bath SP-1600-D-220
WHITEHALL MANUFACTURING • P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A
Phone [phone] • [phone] • Fax [phone] • Web: www.whitehallmfg.com
12
Switch Heating Element
Thermostat
Relay
Temperature
Controller
Power Inlet
Fuse Holder
Fuse

Mailing Address:
P.O. Box 3527 • City of Industry, CA 91744-0527 U.S.A
Physical Address:
15125 Proctor Avenue • City of Industry, CA 91746 U.S.A
Phone [phone] • 626-968-6681
Fax [phone]
Web: www.whitehallmfg.com
Any questions regarding servicing of products in Europe or the Middle East should be directed to:
Niva Medical Company • Olarinluoma 14 B, FIN-02200 Espoo, Finland
Phone [phone] • Fax [phone]
Web www.nivamedical.fi • E-mail [email protected]
E-mail: [email protected]
Whitehall Manufacturing Company warrants that its products are free from defects in material or workmanship under
normal use and service for a period of one year from date of shipment. Whitehall's liability under this warranty shall be
discharged solely by replacement or repair of defective material, provided Whitehall is notified in writing within one
year from date of shipment, F.O.B. Industry, California.
This warranty does not cover installation or labor charges, and does not apply to materials which have been
damaged by other causes such as mishandling or improper care or abnormal use. The repair or replacement of
the defective materials shall constitute the sole remedy of the Buyer and the sole remedy of Whitehall under this
warranty. Whitehall shall not be liable under any circumstances for incidental, consequential or direct charges caused
by defects in the materials, or any delay in the repair or replacement thereof. This warranty is in lieu of all other
warranties expressed or implied. Product maintenance instructions are issued with each fixture, and disregard or non-
compliance with these instructions will constitute an abnormal use condition and void the warranty. If you have any
questions or require technical assistance, please call 800-743-8219.
NOTICE TO KEEP ORIGINAL PACKAGING- Regarding warranty claims: customer must retain original packaging
for one year upon receipt of product. If packaging is discarded, it is the customer's responsibility to provide adequate
packaging. Any shipping claims that are a direct result of customer-provided packaging materials will be handled by
the shipper.
MANUFACTURER'S WARRANTY
Member of