Wiedenmann Terra Clean 100 Wiring diagram

Translation of original operating instructions
EN
Synthetic Turf Maintenance Machine
Terra Clean 100
Document number:
239 99 01.003
From equipment I.D. No.:
Status:
10 / 2020

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IMPORTANT!
➢Read these operating instructions thoroughly before initial commissioning and observe the safety information!
➢Keep these operating instructions in a safe place!
1. Manufacturer
Wiedenmann GmbH Tel. [phone]
Am Bahnhof Fax [phone]
89192 Rammingen [e-mail]
DEUTSCHLAND www.wiedenmann.com
1.1. Information for inquiries and orders
Year
Machine no.
Type
Terra Clean 100
1.2. Contact details of your dealer

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1.3. Preface
These operating instructions are an integral part of this delivery. They must always be kept in the vicinity of the machine.
In the event that the machine is sold on, the operating instructions must be passed on to the purchaser.
Read these operating instructions carefully to learn how to operate and service your machine correctly. Failure to do could
result in personal injury or equipment damage. These operating instructions and safety signs on your machine may also be
available in other languages (see your dealer to order).
Please be aware that we cannot assume liability for damage or downtimes which occur as the result of failure to observe
the operating instructions.
This machine is designed solely for use in synthetic turf maintenance for cleaning and collecting surface contamination such
as leaves, broken off fibres, paper, rubbish and small branches on sand or granulate filled synthetic fields.
See chapter 3.3 “Intended use”.
The machine described in these operating instructions corresponds to the state of the art of the time when these operating
instructions were created.
Before delivery of this machine, your dealer performed a pre-delivery inspection to ensure optimal performance.
In the interest of further developing the machine, we reserve the right to make those changes to individual components and
accessories, which shall be made for your benefit while maintaining the essential functions of the machine and shall be
deemed expedient in terms of increasing the performance and safety of the machine.
Measurements in these operating instructions are given in the metric system. Only use suitable parts and screws. Different
wrenches are required for metric and inch screws.
Enter the product identification number in the appropriate “Technical data” or “Product - Identification Number” sections.
Please ensure that all figures are accurately entered. These numbers can be of invaluable assistance for tracing the
machine should it be stolen. Your dealer also needs these numbers when you order spare parts. We recommend that you
additionally file these identification numbers in a secure place away from the machine.
Before initial operating, please take into consideration and clarify the following:
•"The maintenance requirement for synthetic turf fields differs depending on the layout and the used synthetic turf."
•We recommend that you consult with your groundsman or synthetic turf manufacturer to clarify the suitability of
maintenance machines before usage.

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1.4. Table of contents
1. Manufacturer...................................................................................................................................................2
1.1. Information for inquiries and orders......................................................................................................................... 2
1.2. Contact details of your dealer.................................................................................................................................. 2
1.3. Preface.................................................................................................................................................................... 3
1.4. Table of contents..................................................................................................................................................... 4
2. To this document ...........................................................................................................................................7
2.1. Validity..................................................................................................................................................................... 7
2.2. Reorder ................................................................................................................................................................... 7
2.3. Applicable documents ............................................................................................................................................. 7
2.4. Target group of the document................................................................................................................................. 7
2.5. How to use this document....................................................................................................................................... 7
2.5.1. Directories and references ............................................................................................................................. 7
2.5.2. Directions........................................................................................................................................................ 8
2.5.3. Term machine................................................................................................................................................. 8
2.5.4. Figures ........................................................................................................................................................... 8
2.5.5. Scope of the document................................................................................................................................... 8
2.5.6. Means of presentation.................................................................................................................................... 8
3. Safety instructions .......................................................................................................................................10
3.1. Obligation of the operator...................................................................................................................................... 10
3.2. Obligation of the operator...................................................................................................................................... 10
3.3. Intended use ......................................................................................................................................................... 10
3.4. Foreseeable incorect use...................................................................................................................................... 10
3.5. Service life of the machine .................................................................................................................................... 11
3.6. General safety instructions.................................................................................................................................... 11
3.6.1. Personnel qualification of the operating personnel....................................................................................... 12
3.6.2. Personnel qualification of the specialist personnel....................................................................................... 12
3.6.3. Children in danger ........................................................................................................................................ 12
3.6.4. Coupling up the machine.............................................................................................................................. 12
3.6.5. Structural changes to the machine ............................................................................................................... 13
3.6.6. Additional equipment and spare parts.......................................................................................................... 13
3.6.7. Workstations at the machine ........................................................................................................................ 13
3.6.8. Operational reliability, perfect technical condition......................................................................................... 13
3.6.9. Danger areas................................................................................................................................................ 14
3.6.10. Personal protective equipment ..................................................................................................................... 15
3.6.11. Road safety .................................................................................................................................................. 16
3.6.12. Risk of tipping over on slopes....................................................................................................................... 16
3.6.13. Shutting down the machine securely............................................................................................................ 16

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3.6.14. Operating materials.......................................................................................................................................17
3.6.15. Potential hazards at the machine..................................................................................................................17
3.6.16. Hazards when performing certain tasks at the machine ...............................................................................17
3.7. Safety routines.......................................................................................................................................................19
3.7.1. Shutting down and securing the machine .....................................................................................................19
3.7.2. Securing the raised machine and machine parts to prevent them from descending.....................................19
3.8. Safety mark on the machine..................................................................................................................................19
3.8.1. Position and meaning of the safety stickers..................................................................................................20
3.8.2. Safety devices...............................................................................................................................................21
3.8.3. Position of safety devices .............................................................................................................................21
4. Machine description.....................................................................................................................................22
4.1. Machine overview..................................................................................................................................................22
4.1.1 Front-right view..................................................................................................................................................22
4.1.2 Rear-left view ....................................................................................................................................................23
4.1.3 Agitator unit internal view ..................................................................................................................................24
4.2. Nameplate ............................................................................................................................................................24
4.2.1 Chassis number ................................................................................................................................................24
4.3. Technical specifications.........................................................................................................................................25
4.3.1 Technical data sheet .........................................................................................................................................26
4.3.1. Torques for metric screws.............................................................................................................................27
4.4. Operating materials ...............................................................................................................................................28
5. Assembly ......................................................................................................................................................28
5.1. General information on assembly ..........................................................................................................................28
5.2. Unpacking the machine .........................................................................................................................................28
5.3. Installing the drawbar.............................................................................................................................................29
6. Transport ......................................................................................................................................................29
6.1. Safety instructions for transport.............................................................................................................................29
6.2. Transporting of the machine..................................................................................................................................30
6.2.1 Transport using a forklift....................................................................................................................................30
6.2.2 Transport Using a Crane...................................................................................................................................30
6.2.3 Lashing the machine during transport ...............................................................................................................30
7. Attaching to a tractor...................................................................................................................................31
7.1. Safety instructions for attachment to the tractor ....................................................................................................31
7.2. Hitching to tractors using an adjustable drawbar...................................................................................................31
7.2.1 Variants: ............................................................................................................................................................31
7.2.2 Trailer versions:.................................................................................................................................................31
7.2.3 Attaching the machine.......................................................................................................................................32
7.3. Support for drawbar..............................................................................................................................................32

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7.4. Transportation the machine................................................................................................................................... 33
8. Before initial operation ................................................................................................................................33
8.1. General information before startup........................................................................................................................ 33
8.2. Settings on the machine........................................................................................................................................ 34
8.2.1 Setting the working height................................................................................................................................. 34
8.2.2 Setting the adjustment plate in the container.................................................................................................... 35
8.2.3 Setting the agitator unit tilt angle....................................................................................................................... 36
8.2.4 Adjusting the baffle lugs at the front.................................................................................................................. 36
8.3. Changing the vibrating screen............................................................................................................................... 36
8.3.1 Option –vibrating screen.................................................................................................................................. 36
8.3.2 Changing the vibrating screen .......................................................................................................................... 37
9. Operation ......................................................................................................................................................37
9.1. General information on operation.......................................................................................................................... 37
9.2. Driving characteristics ........................................................................................................................................... 38
9.3. Switching the drive on and off ............................................................................................................................... 38
9.3.1 Switching on the drive....................................................................................................................................... 38
9.3.2 Switching off the drive....................................................................................................................................... 38
9.4. Emptying the Dirt Container .................................................................................................................................. 38
10. Detaching from the tractor ..........................................................................................................................39
10.1. Safety instructions for dismantling the tractor........................................................................................................ 39
10.2. Disconnecting the machine from the tractor.......................................................................................................... 40
11. Maintenance..................................................................................................................................................40
11.1. General instructions for maintenance.................................................................................................................... 40
11.2. Maintenance tables ............................................................................................................................................... 41
11.2.1. Maintenance table (staggered in time) ......................................................................................................... 41
11.3. Cleaning the machine............................................................................................................................................ 42
11.4. Cylinder broom...................................................................................................................................................... 42
11.4.1 Cleaning the cylinder broom......................................................................................................................... 42
11.4.2 Turning or Replacing the Brush Rails........................................................................................................... 42
11.5. Drive...................................................................................................................................................................... 44
11.5.1 Retensioning the chain................................................................................................................................. 44
11.6. Wheels and tyres .................................................................................................................................................. 45
11.7. Lubricating points .................................................................................................................................................. 45
11.6.1 Lubrication –General information................................................................................................................. 45
11.6.2 Lubricating greases ...................................................................................................................................... 45
11.8. Unauthorized conversion and spare part manufacture.......................................................................................... 46
12. Troubleshooting...........................................................................................................................................46
13. Disposal ........................................................................................................................................................48

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13.1. Disassembly/disposal ............................................................................................................................................48
14. Equipment.....................................................................................................................................................48
14.1. Scope of Delivery...................................................................................................................................................48
14.2. Additional equipment .............................................................................................................................................49
14.2.1 Riddle screens .............................................................................................................................................49
14.2.2 Harrow ..........................................................................................................................................................49
14.2.3 Rear brush ....................................................................................................................................................49
15. EC Declaration of conformity......................................................................................................................50
16. Declaration of conformity............................................................................................................................51
2. To this document
2.1. Validity
This document applies to machines of the type:
Terra Clean 100
All information, illustrations and specifications in these Operating Instructions are based on the latest information available
at the time of publication. We reserve the right to make design changes at any time without prior notification.
2.2. Reorder
Should this document have become wholly or partly unusable, you can use the document number on the cover sheet to
request a replacement.
The document can also be downloaded via the Wiedenmann homepage.
www.wiedenmann.com
2.3. Applicable documents
Alongside the machine operating instructions, the following documents are also supplied and should also be observed:
•Operating manual tractor
2.4. Target group of the document
This document is aimed at machine operators that fulfil the minimum personnel qualification requirements,
see Section 3.6.1 “Personnel qualification of the operating personnel”.
2.5. How to use this document
2.5.1. Directories and references
Table of contents / Headers and footers
The table of contents, as well as the headers and footers in this document provide fast orientation in the sections.
Cross-references
The text contains cross references to other documents or page references to a different section in the same document.

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2.5.2. Directions
The designations “right” and “left” are applicable to the trailed device moving in forward direction.
2.5.3. Term machine
The term "machine" is also used to refer to the " Synthetic Turf Maintenance Machine " in the remainder of this document.
2.5.4. Figures
The figures in this document do not always represent the exact machine type. The information with reference to the figures
always corresponds to the machine type in this document.
2.5.5. Scope of the document
Alongside the standard equipment, optional equipment is also described in this document. Your specific machine may differ
from this.
2.5.6. Means of presentation
Symbols in Text
The following means (symbols) are used to present the text with a clear structure.
➢This arrow represents an action step. Multiple arrows in succession represent a sequence of actions that is to be
performed one step at a time.
✓This symbol represents a prerequisite that must be met in order to perform an action step or sequence of actions.
This arrow represents the interim result of an action step.
The tick represents the result of an action step or sequence of actions.
•The dot represents a list. If the dot is indented, it represents a further level of the list.
Symbols in pictures
The following symbols can be used in figures:
Symbol
Explanation
Symbol
Explanation
Reference sign for component
Position of a component
Position numbers in pictures
Digits in round brackets refer to item numbers in figures.
Warnings
Warnings regarding hazards are offset from the rest of the text as warning signs and also include both a danger symbol and
signal words.
To avoid personal injury and material damage, it is important to observe the warning signs and their measures!

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Explanation of the danger sign
This is the danger symbol that warns about a potential risk of
injury and material damage.
Observe all notes with the danger symbol!
Explanation of the signal words
DANGER!
➢The signal word DANGER warns of a dangerous situation that will lead to serious injuries or even death if the
warning message is not observed.
WARNING!
➢The signal word WARNING warns of a dangerous situation that could lead to serious injuries or even death if
the warning message is not observed.
CAUTION!
➢The signal word CAUTION warns of a dangerous situation that could lead to minor or moderate injuries if the
warning message is not observed.
ATTENTION!
➢The signal word ATTENTION warns of a dangerous situation that could lead to property and material damage if
the warning message is not observed.
NOTE!
➢The signal word NOTE in connection with a mandatory sign specifies corresponding protective measures that
prevent health risks.
INFO!
➢The signal word INFO in connection with the symbol provides information and tips on how to use the machine.

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3. Safety instructions
3.1. Obligation of the operator
The operator must ensure that only those persons work with the machine that
•have knowledge of the accident prevention regulations associated with health and safety at work.
•have received instruction in how to work with/at the machine.
•have read and understood the operating instructions.
The operator must ensure that
•all safety signs on the machine are clearly legible.
•damaged safety signs are replaced with new ones.
3.2. Obligation of the operator
All persons commissioned to perform work with/at the machine are committed to
•observing the fundamental regulations regarding workplace safety and accident prevention.
•reading and observing the information in the section entitled "Safety information" in these operating instructions.
•reading the information provided in the section entitled "Warning signs" in these operating instructions and observing
the safety instructions associated with the warning signs when operating the machine.
•familiarising themselves with the machine.
•reading the sections of the operating instructions that are important for performing the work assigned to them.
If the operator determines that a safety device is not in perfect working order, this defect must be rectified immediately or
the issue reported to the superior (operator).
3.3. Intended use
This machine is designed solely for use in synthetic turf maintenance for cleaning and collecting surface contamination such
as leaves, broken off fibres, paper, rubbish and small branches on sand or granulate filled synthetic fields.
Usage for any other purpose beyond this is considered as contrary to the intended use. The manufacturer accepts no
liability for damage or injury resulting from this improper use. These risks are borne solely by the user. Compliance with and
strict adherence to the operating, maintenance and repair conditions as specified by the manufacturer also form essential
elements of the intended usage.
3.4. Foreseeable incorect use
It is not permitted to use the trailed device to transport persons or things.
This machine must only be operated, maintained and repaired by persons familiar with all its particular characteristics and
acquainted with the relevant safety regulations. The relevant accident prevention regulations, all other generally recognised
safety-related, occupational medicine and road traffic regulations must be adhered to. Any modifications carried out to this
machine without the express approval of the manufacturer excludes the manufacturer of all liability for any resulting
damage.