Wiedenmann Terra Clean 100 Wiring diagram

Translation of original operating instructions
EN
Synthetic Turf Maintenance Machine
Terra Clean 100
Document number:
239 99 01.003
From equipment I.D. No.:
Status:
10 / 2020

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IMPORTANT!
➢Read these operating instructions thoroughly before initial commissioning and observe the safety information!
➢Keep these operating instructions in a safe place!
1. Manufacturer
Wiedenmann GmbH Tel. [phone]
Am Bahnhof Fax [phone]
89192 Rammingen [e-mail]
DEUTSCHLAND www.wiedenmann.com
1.1. Information for inquiries and orders
Year
Machine no.
Type
Terra Clean 100
1.2. Contact details of your dealer

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1.3. Preface
These operating instructions are an integral part of this delivery. They must always be kept in the vicinity of the machine.
In the event that the machine is sold on, the operating instructions must be passed on to the purchaser.
Read these operating instructions carefully to learn how to operate and service your machine correctly. Failure to do could
result in personal injury or equipment damage. These operating instructions and safety signs on your machine may also be
available in other languages (see your dealer to order).
Please be aware that we cannot assume liability for damage or downtimes which occur as the result of failure to observe
the operating instructions.
This machine is designed solely for use in synthetic turf maintenance for cleaning and collecting surface contamination such
as leaves, broken off fibres, paper, rubbish and small branches on sand or granulate filled synthetic fields.
See chapter 3.3 “Intended use”.
The machine described in these operating instructions corresponds to the state of the art of the time when these operating
instructions were created.
Before delivery of this machine, your dealer performed a pre-delivery inspection to ensure optimal performance.
In the interest of further developing the machine, we reserve the right to make those changes to individual components and
accessories, which shall be made for your benefit while maintaining the essential functions of the machine and shall be
deemed expedient in terms of increasing the performance and safety of the machine.
Measurements in these operating instructions are given in the metric system. Only use suitable parts and screws. Different
wrenches are required for metric and inch screws.
Enter the product identification number in the appropriate “Technical data” or “Product - Identification Number” sections.
Please ensure that all figures are accurately entered. These numbers can be of invaluable assistance for tracing the
machine should it be stolen. Your dealer also needs these numbers when you order spare parts. We recommend that you
additionally file these identification numbers in a secure place away from the machine.
Before initial operating, please take into consideration and clarify the following:
•"The maintenance requirement for synthetic turf fields differs depending on the layout and the used synthetic turf."
•We recommend that you consult with your groundsman or synthetic turf manufacturer to clarify the suitability of
maintenance machines before usage.

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1.4. Table of contents
1. Manufacturer...................................................................................................................................................2
1.1. Information for inquiries and orders......................................................................................................................... 2
1.2. Contact details of your dealer.................................................................................................................................. 2
1.3. Preface.................................................................................................................................................................... 3
1.4. Table of contents..................................................................................................................................................... 4
2. To this document ...........................................................................................................................................7
2.1. Validity..................................................................................................................................................................... 7
2.2. Reorder ................................................................................................................................................................... 7
2.3. Applicable documents ............................................................................................................................................. 7
2.4. Target group of the document................................................................................................................................. 7
2.5. How to use this document....................................................................................................................................... 7
2.5.1. Directories and references ............................................................................................................................. 7
2.5.2. Directions........................................................................................................................................................ 8
2.5.3. Term machine................................................................................................................................................. 8
2.5.4. Figures ........................................................................................................................................................... 8
2.5.5. Scope of the document................................................................................................................................... 8
2.5.6. Means of presentation.................................................................................................................................... 8
3. Safety instructions .......................................................................................................................................10
3.1. Obligation of the operator...................................................................................................................................... 10
3.2. Obligation of the operator...................................................................................................................................... 10
3.3. Intended use ......................................................................................................................................................... 10
3.4. Foreseeable incorect use...................................................................................................................................... 10
3.5. Service life of the machine .................................................................................................................................... 11
3.6. General safety instructions.................................................................................................................................... 11
3.6.1. Personnel qualification of the operating personnel....................................................................................... 12
3.6.2. Personnel qualification of the specialist personnel....................................................................................... 12
3.6.3. Children in danger ........................................................................................................................................ 12
3.6.4. Coupling up the machine.............................................................................................................................. 12
3.6.5. Structural changes to the machine ............................................................................................................... 13
3.6.6. Additional equipment and spare parts.......................................................................................................... 13
3.6.7. Workstations at the machine ........................................................................................................................ 13
3.6.8. Operational reliability, perfect technical condition......................................................................................... 13
3.6.9. Danger areas................................................................................................................................................ 14
3.6.10. Personal protective equipment ..................................................................................................................... 15
3.6.11. Road safety .................................................................................................................................................. 16
3.6.12. Risk of tipping over on slopes....................................................................................................................... 16
3.6.13. Shutting down the machine securely............................................................................................................ 16

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3.6.14. Operating materials.......................................................................................................................................17
3.6.15. Potential hazards at the machine..................................................................................................................17
3.6.16. Hazards when performing certain tasks at the machine ...............................................................................17
3.7. Safety routines.......................................................................................................................................................19
3.7.1. Shutting down and securing the machine .....................................................................................................19
3.7.2. Securing the raised machine and machine parts to prevent them from descending.....................................19
3.8. Safety mark on the machine..................................................................................................................................19
3.8.1. Position and meaning of the safety stickers..................................................................................................20
3.8.2. Safety devices...............................................................................................................................................21
3.8.3. Position of safety devices .............................................................................................................................21
4. Machine description.....................................................................................................................................22
4.1. Machine overview..................................................................................................................................................22
4.1.1 Front-right view..................................................................................................................................................22
4.1.2 Rear-left view ....................................................................................................................................................23
4.1.3 Agitator unit internal view ..................................................................................................................................24
4.2. Nameplate ............................................................................................................................................................24
4.2.1 Chassis number ................................................................................................................................................24
4.3. Technical specifications.........................................................................................................................................25
4.3.1 Technical data sheet .........................................................................................................................................26
4.3.1. Torques for metric screws.............................................................................................................................27
4.4. Operating materials ...............................................................................................................................................28
5. Assembly ......................................................................................................................................................28
5.1. General information on assembly ..........................................................................................................................28
5.2. Unpacking the machine .........................................................................................................................................28
5.3. Installing the drawbar.............................................................................................................................................29
6. Transport ......................................................................................................................................................29
6.1. Safety instructions for transport.............................................................................................................................29
6.2. Transporting of the machine..................................................................................................................................30
6.2.1 Transport using a forklift....................................................................................................................................30
6.2.2 Transport Using a Crane...................................................................................................................................30
6.2.3 Lashing the machine during transport ...............................................................................................................30
7. Attaching to a tractor...................................................................................................................................31
7.1. Safety instructions for attachment to the tractor ....................................................................................................31
7.2. Hitching to tractors using an adjustable drawbar...................................................................................................31
7.2.1 Variants: ............................................................................................................................................................31
7.2.2 Trailer versions:.................................................................................................................................................31
7.2.3 Attaching the machine.......................................................................................................................................32
7.3. Support for drawbar..............................................................................................................................................32

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7.4. Transportation the machine................................................................................................................................... 33
8. Before initial operation ................................................................................................................................33
8.1. General information before startup........................................................................................................................ 33
8.2. Settings on the machine........................................................................................................................................ 34
8.2.1 Setting the working height................................................................................................................................. 34
8.2.2 Setting the adjustment plate in the container.................................................................................................... 35
8.2.3 Setting the agitator unit tilt angle....................................................................................................................... 36
8.2.4 Adjusting the baffle lugs at the front.................................................................................................................. 36
8.3. Changing the vibrating screen............................................................................................................................... 36
8.3.1 Option –vibrating screen.................................................................................................................................. 36
8.3.2 Changing the vibrating screen .......................................................................................................................... 37
9. Operation ......................................................................................................................................................37
9.1. General information on operation.......................................................................................................................... 37
9.2. Driving characteristics ........................................................................................................................................... 38
9.3. Switching the drive on and off ............................................................................................................................... 38
9.3.1 Switching on the drive....................................................................................................................................... 38
9.3.2 Switching off the drive....................................................................................................................................... 38
9.4. Emptying the Dirt Container .................................................................................................................................. 38
10. Detaching from the tractor ..........................................................................................................................39
10.1. Safety instructions for dismantling the tractor........................................................................................................ 39
10.2. Disconnecting the machine from the tractor.......................................................................................................... 40
11. Maintenance..................................................................................................................................................40
11.1. General instructions for maintenance.................................................................................................................... 40
11.2. Maintenance tables ............................................................................................................................................... 41
11.2.1. Maintenance table (staggered in time) ......................................................................................................... 41
11.3. Cleaning the machine............................................................................................................................................ 42
11.4. Cylinder broom...................................................................................................................................................... 42
11.4.1 Cleaning the cylinder broom......................................................................................................................... 42
11.4.2 Turning or Replacing the Brush Rails........................................................................................................... 42
11.5. Drive...................................................................................................................................................................... 44
11.5.1 Retensioning the chain................................................................................................................................. 44
11.6. Wheels and tyres .................................................................................................................................................. 45
11.7. Lubricating points .................................................................................................................................................. 45
11.6.1 Lubrication –General information................................................................................................................. 45
11.6.2 Lubricating greases ...................................................................................................................................... 45
11.8. Unauthorized conversion and spare part manufacture.......................................................................................... 46
12. Troubleshooting...........................................................................................................................................46
13. Disposal ........................................................................................................................................................48

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13.1. Disassembly/disposal ............................................................................................................................................48
14. Equipment.....................................................................................................................................................48
14.1. Scope of Delivery...................................................................................................................................................48
14.2. Additional equipment .............................................................................................................................................49
14.2.1 Riddle screens .............................................................................................................................................49
14.2.2 Harrow ..........................................................................................................................................................49
14.2.3 Rear brush ....................................................................................................................................................49
15. EC Declaration of conformity......................................................................................................................50
16. Declaration of conformity............................................................................................................................51
2. To this document
2.1. Validity
This document applies to machines of the type:
Terra Clean 100
All information, illustrations and specifications in these Operating Instructions are based on the latest information available
at the time of publication. We reserve the right to make design changes at any time without prior notification.
2.2. Reorder
Should this document have become wholly or partly unusable, you can use the document number on the cover sheet to
request a replacement.
The document can also be downloaded via the Wiedenmann homepage.
www.wiedenmann.com
2.3. Applicable documents
Alongside the machine operating instructions, the following documents are also supplied and should also be observed:
•Operating manual tractor
2.4. Target group of the document
This document is aimed at machine operators that fulfil the minimum personnel qualification requirements,
see Section 3.6.1 “Personnel qualification of the operating personnel”.
2.5. How to use this document
2.5.1. Directories and references
Table of contents / Headers and footers
The table of contents, as well as the headers and footers in this document provide fast orientation in the sections.
Cross-references
The text contains cross references to other documents or page references to a different section in the same document.

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2.5.2. Directions
The designations “right” and “left” are applicable to the trailed device moving in forward direction.
2.5.3. Term machine
The term "machine" is also used to refer to the " Synthetic Turf Maintenance Machine " in the remainder of this document.
2.5.4. Figures
The figures in this document do not always represent the exact machine type. The information with reference to the figures
always corresponds to the machine type in this document.
2.5.5. Scope of the document
Alongside the standard equipment, optional equipment is also described in this document. Your specific machine may differ
from this.
2.5.6. Means of presentation
Symbols in Text
The following means (symbols) are used to present the text with a clear structure.
➢This arrow represents an action step. Multiple arrows in succession represent a sequence of actions that is to be
performed one step at a time.
✓This symbol represents a prerequisite that must be met in order to perform an action step or sequence of actions.
This arrow represents the interim result of an action step.
The tick represents the result of an action step or sequence of actions.
•The dot represents a list. If the dot is indented, it represents a further level of the list.
Symbols in pictures
The following symbols can be used in figures:
Symbol
Explanation
Symbol
Explanation
Reference sign for component
Position of a component
Position numbers in pictures
Digits in round brackets refer to item numbers in figures.
Warnings
Warnings regarding hazards are offset from the rest of the text as warning signs and also include both a danger symbol and
signal words.
To avoid personal injury and material damage, it is important to observe the warning signs and their measures!

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Explanation of the danger sign
This is the danger symbol that warns about a potential risk of
injury and material damage.
Observe all notes with the danger symbol!
Explanation of the signal words
DANGER!
➢The signal word DANGER warns of a dangerous situation that will lead to serious injuries or even death if the
warning message is not observed.
WARNING!
➢The signal word WARNING warns of a dangerous situation that could lead to serious injuries or even death if
the warning message is not observed.
CAUTION!
➢The signal word CAUTION warns of a dangerous situation that could lead to minor or moderate injuries if the
warning message is not observed.
ATTENTION!
➢The signal word ATTENTION warns of a dangerous situation that could lead to property and material damage if
the warning message is not observed.
NOTE!
➢The signal word NOTE in connection with a mandatory sign specifies corresponding protective measures that
prevent health risks.
INFO!
➢The signal word INFO in connection with the symbol provides information and tips on how to use the machine.

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3. Safety instructions
3.1. Obligation of the operator
The operator must ensure that only those persons work with the machine that
•have knowledge of the accident prevention regulations associated with health and safety at work.
•have received instruction in how to work with/at the machine.
•have read and understood the operating instructions.
The operator must ensure that
•all safety signs on the machine are clearly legible.
•damaged safety signs are replaced with new ones.
3.2. Obligation of the operator
All persons commissioned to perform work with/at the machine are committed to
•observing the fundamental regulations regarding workplace safety and accident prevention.
•reading and observing the information in the section entitled "Safety information" in these operating instructions.
•reading the information provided in the section entitled "Warning signs" in these operating instructions and observing
the safety instructions associated with the warning signs when operating the machine.
•familiarising themselves with the machine.
•reading the sections of the operating instructions that are important for performing the work assigned to them.
If the operator determines that a safety device is not in perfect working order, this defect must be rectified immediately or
the issue reported to the superior (operator).
3.3. Intended use
This machine is designed solely for use in synthetic turf maintenance for cleaning and collecting surface contamination such
as leaves, broken off fibres, paper, rubbish and small branches on sand or granulate filled synthetic fields.
Usage for any other purpose beyond this is considered as contrary to the intended use. The manufacturer accepts no
liability for damage or injury resulting from this improper use. These risks are borne solely by the user. Compliance with and
strict adherence to the operating, maintenance and repair conditions as specified by the manufacturer also form essential
elements of the intended usage.
3.4. Foreseeable incorect use
It is not permitted to use the trailed device to transport persons or things.
This machine must only be operated, maintained and repaired by persons familiar with all its particular characteristics and
acquainted with the relevant safety regulations. The relevant accident prevention regulations, all other generally recognised
safety-related, occupational medicine and road traffic regulations must be adhered to. Any modifications carried out to this
machine without the express approval of the manufacturer excludes the manufacturer of all liability for any resulting
damage.

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3.5. Service life of the machine
•The useful life of this machine depends on correct operation and maintenance, as well as the deployment and
operating conditions.
•Continuous operational readiness and a long useful life of the machine can be achieved by following the instructions
and notes in these operating instructions.
•Once the season is over, the machine should be checked thoroughly for wear and any other damage.
•Damaged and worn components should be replaced before using the machine again.
3.6. General safety instructions
•In addition to the information provided in these Operating Instructions, please also observe generally applicable
safety and accident-prevention standards!
•Familiarise yourself with all equipment and operating elements and their functions before starting work. Ensure
that all protective equipment has been properly installed.
•In the working area, the user is responsible for the safety of other persons!
•Before moving off, ensure that the immediate area of the machine is clear e.g. no children nearby. Ensure that
your visibility is not impaired!
•Keep all persons clear of the danger zone of the machine!
•For all operations the engine must be switched off and the ignition key must be removed.
•Only use the attachment components designated for use with the attached equipment.
•Observe permitted axle loads and axle load distribution. The tractor must be steerable.
•The driving and operating properties of the tractor may be influenced by the attachment of the machine! Always
adapt your driving style to match the terrain and ground conditions. Special care should be taken when working
and turning on a slope.
•For this work, please use your personal protective equipment (PSA) such as: gloves, goggles, ear protectors.
•Special care should be taken when working and turning on a slope. –Danger of toppling!
•All safety devices must be assembled before initial operation of the machine.
•Always keep the machine in a good condition. Improper changes to the machine impair its function, operational
reliability and service life

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3.6.1. Personnel qualification of the operating personnel
Improper handling can lead to serious personal injuries or even death. To prevent accidents, all persons working with the
machine must meet the following minimum requirements:
•They must be physically capable of controlling the machine.
•They must be able to perform the work with the machine described in these operating instructions safely.
•They must understand how the machine works within the scope of their duties and be able to both recognise and
avoid the hazards/dangers.
•They must have read and understood the operating instructions.
•They must be familiar with operating vehicles.
•When driving the machine on roads, they must have sufficient knowledge of the rules of road traffic and possess the
stipulated driving licence.
3.6.2. Personnel qualification of the specialist personnel
If the work to be performed (conversion, retrofitting, repairs, etc.) is carried out improperly on the machine, persons can
potentially suffer serious injuries or even death. To prevent accidents, all persons performing work in line with these
instructions must meet the following minimum requirements:
•They must be a qualified specialist with corresponding training.
•They must be capable of completing the work to be performed within the scope of these instructions correctly and
safely.
•They must understand how to perform the requisite work, how the machine itself works and be able to both recognise
and avoid the hazards/dangers.
•They must have read and understood the operating instructions.
3.6.3. Children in danger
Children cannot properly assess dangers and can behave unpredictably. Children therefore represent a particular risk.
➢Keep children away from the machine.
➢Keep children away from operating materials.
➢Particularly prior to starting up the machine and activating machine movements, first ensure that there are no
children in the danger area.
3.6.4. Coupling up the machine
Failure to couple the tractor and machine correctly leads to hazards that can cause serious accidents.
➢Observe all relevant information in the various operating instructions when coupling the machine. These include:
•The tractor operating instructions
•The machine operating instructions, see Section 7 “Attaching to a tractor”.
➢Be aware of the altered driving characteristics of the combined unit.

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3.6.5. Structural changes to the machine
Unauthorised structural changes and extensions can impair the functionality and operational reliability of the machine. This
leads to an increased risk of injury.
Structural changes and extensions are not permitted!
3.6.6. Additional equipment and spare parts
Additional equipment and spare parts that do not meet the requirements of the manufacturer can impair the operational
reliability of the machine and cause accidents.
➢To ensure operational reliability, always use original or standard parts that meet the requirements of the
manufacturer.
3.6.7. Workstations at the machine
Anyone "riding along" on the machine can suffer severe injuries or fall off and be run over. Objects flying out of the machine
can hit and potentially injure any persons riding along on the machine.
➢Never allow anyone to ride along on the machine.
3.6.8. Operational reliability, perfect technical condition
Operation only after proper commissioning
Without proper commissioning in line with these operating instructions, the operational reliability of the machine is not
guaranteed. This can then lead to a risk of serious or even fatal injuries.
➢Do not use the machine until it has been properly commissioned.
See Section 8 „Before initial operation“.
Technically perfect condition of the machine
Improper maintenance and settings can influence the operational reliability of the machine and cause accidents. This can
then lead to a risk of serious or even fatal injuries.
➢Perform all maintenance and setting/adjustment work in line with the "Maintenance" and "Settings" sections.
➢Prior to performing any maintenance or setting/adjustment work, shut down and secure the machine,
see Section 3.7.1 “Shutting down and securing the machine".

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Dangers due to damage to the machine
Damage to the machine can impair its operational reliability and cause accidents. This can then lead to a risk of serious or
even fatal injuries. The following parts of the machine are particularly important with regards to safety:
•Guards
•Coupling devices
•Hydraulics
•Tyres
If you are in any doubt regarding the operational condition of the machine, for example if it suddenly starts to behave
differently unexpectedly or if you observe visible damage / fluids escaping:
➢Shut down and secure the machine, see Section 3.7.1 “Shutting down and securing the machine".
➢Eliminate any potential causes of the damage immediately, such as heavy soiling or loose screws.
➢If you encounter damage that affects operational reliability and which you cannot rectify yourself by following the
information/instructions in the operating instructions, please have the equipment repaired by a qualified specialist
workshop.
Technical limits
The machine can be damaged if its technical limits are not observed. This can then lead to a risk of serious or even fatal
injuries. Observing the following limits is particularly important in terms of safety:
•Maximum permitted hydraulic operating pressure
➢Observe the limits, see Section 4.3 „Technical specifications“
3.6.9. Danger areas
When the machine is switched on, a danger area can result all around the machine.
Adequate safety clearance must be maintained to prevent any access to this danger area.
If the safety clearance is not observed, there is a risk of severe or even fatal injuries.
➢Make sure there are no persons in the danger area before switching on drives and the engine.
➢Should any persons enter the area reserved as safety clearance, shut down the drives immediately
➢Stop the machine if currently manoeuvring.
➢Prior to performing in the machine's danger area, shut down and secure the machine,
see Section 3.7.1 „Shutting down and securing the machine". This also applies to quick checks.
➢Observe the information provided in all relevant operating instructions:
•Operating instructions Engine
•The machine operating instructions, see Section 7 “Attaching to a tractor”

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Danger zone between tractor and machine
Anyone remaining between the tractor and the machine can potentially suffer serious or even fatal injuries due to machine
movements, the tractor rolling away or carelessness:
➢Prior to performing any work between the tractor and machine, shut down and secure the machine,
see Section 3.7.1 "Shutting down and securing the machine". This also applies to quick checks.
Protective devices keep functioning
There is an increased risk of injury if any guards protecting moving machine parts are missing or damaged!
➢Replace damaged guards.
➢Prior to removing guards, shut down the engine and wait until all moving machine parts have come to a complete
standstill.
➢Keep hands, feet and garments well away from moving parts.
➢Before starting up the machine, re-attach any guards covering machine parts that were removed and then move them
into their guard position.
➢If you are in any doubt as to whether all guards have been fitted properly and are working as they should, commission
a specialist workshop to perform a check.
3.6.10. Personal protective equipment
Wearing personal protective equipment is an important safety
measure. Missing or unsuitable protective equipment increases
the risk of health issues and personal injuries.
Examples of personal protective equipment include the following:
•Suitable protective gloves
•Safety shoes
•Tight-fitting protective clothing
•Hearing protection
•Goggles
➢Specify and provide personal protective equipment for
the specific task at hand.
➢Only use personal protective equipment that is in
proper condition and offers effective protection.
➢Adjust personal protective equipment to the person
performing the work. (e.g. size)
➢Remove any unsuitable items of clothing and jewellery.
Secure operation of the machine requires the driver's full
attention.
➢Never wear headphones to listen to the radio or music.

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3.6.11. Road safety
Dangers when driving on the road
If the machine exceeds the maximum dimensions and weights
stipulated by national legislation and is not properly illuminated
as per the regulations, you will put other road users at risk when
driving on public roads.
➢Always observe local road traffic regulations when using
public roads.
➢Prior to any road travel, ensure that the maximum
permitted dimensions, as well as the weight, axle,
support and trailer loads are not exceeded.
Observe all guidelines pursuant to national law when
driving on public roads.
➢Prior to any road travel, switch on the lighting and
ensure that it is working properly (in line with the
regulations).
➢Prior to any road travel, close all shut-off valves of the
machine's hydraulic system between the tractor and
machine.
➢Prior to any road travel, move the tractor's control units
to their neutral position and lock them in place.
3.6.12. Risk of tipping over on slopes
WARNING!
Impairment of the machines driving characteristics!
➢Always adapt your driving style to the respective ground conditions!
➢Exercise extra caution when working and turning on a slope!
➢Pay attention to any unevenness on the terrain (bumps)!
3.6.13. Shutting down the machine securely
A machine that has been improperly shut down can start to move
in an uncontrolled manner. This can then lead to a risk of serious
or even fatal injuries.
➢Always shut down and park the machine on stable,
horizontal and level ground.
➢Secure the machine with a support rod.
➢Prevent the machine from rolling away by placing a
chock under the wheel.
➢Prior to performing any servicing, maintenance or
cleaning work, first make sure that the machine is on
secure ground and is stable.

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Unattended parking of the machine
An inadequately secured and unattended machine can present a
danger to persons, particularly to children.
➢Before parking, shut down and secure the machine,
see Section 3.7.1 "Shutting down and securing the
machine".
3.6.14. Operating materials
Unsuitable operating materials
Operating materials that do not meet the requirements of the
manufacturer can impair the operational reliability of the machine
and cause accidents.
➢Only use operating materials that meet the
requirements of the manufacturer. See Section 4.4
“Operating materials”.
3.6.15. Potential hazards at the machine
Noise can lead to health problems
The noise generated by the machine while in operation can lead
to health conditions such as hearing impairment, deafness or
tinnitus. When using the machine at high speed, the noise level
is also increased.
➢Before commissioning the machine, first assess the
danger posed by noise. Specify and use suitable
hearing protection based on the environmental
conditions, working times and work/operating
conditions of the machine.
➢Specify a regulation for the use of hearing protection
and for the duration of work.
3.6.16. Hazards when performing certain tasks at the machine
Maintenance and repair work
Improper servicing and repair work jeopardise operational
reliability. This can then lead to a risk of serious or even fatal
injuries.
➢Only perform the work described in these operating
instructions.
➢Prior to performing any work, shut down and secure
the machine, see Section 3.7.1 "Shutting down and
securing the machine".
➢Have all other servicing and repair work performed
exclusively by a qualified specialist workshop.

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Raised machine or machine parts
The raised machine or raised machine parts can descend or tip
over unintentionally. This can then lead to a risk of serious or
even fatal injuries.
➢Do not stand or remain below the raised machine or
raised machine parts that do not have proper supports,
see Section 3.7.1 "Shutting down and securing the
machine".
➢Prior to performing any work below a raised machine or
raised machine parts, secure the respective machine
or machine parts and prevent them from descending
using a rigid safety prop or hydraulic locking device
and suitable supports.
Hazard due to welding work
Welding should only be carried out by persons with a relevant
qualifying certificate i.a.w. EN287.
Improper welding work jeopardises the operational reliability of
the machine. This can then lead to a risk of serious or even fatal
injuries.
➢Never weld any of the following parts:
•Gearboxes
•Components of the hydraulic system
•Chassis or load bearing assemblies
➢Prior to performing welding work on the machine, shut
down the machine securely and uncouple it from the
tractor.
➢Attach the earth of the welding device near to the
welding point.
➢Avoid generation of toxic vapour and dust.
Hazardous fumes can be produced when paint is
heated by welding, soldering, or using a torch.
➢Do all work outside or in a well ventilated area.
➢Dispose of paint and solvent properly.
➢Remove paint before welding or heating:
•If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
•If you use solvent or paint stripper with soap and
water before welding. Remove solvent or paint
stripper containers and other flammable material from
the area. Allow fumes to disperse at least 15 minutes
before welding or heating.

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19
3.7. Safety routines
3.7.1. Shutting down and securing the machine
WARNING!
Risk of injury due to movements of the machine or machine parts!
➢Shut down and secure the machine before leaving the operator's seat!
To shut down and secure the machine:
➢Shut down the drive and wait until any parts with overrun have come to a complete stop.
➢Shut down the machine, remove the ignition key and take it with you.
➢Secure the machine to prevent it from rolling away. (parking brake).
3.7.2. Securing the raised machine and machine parts to prevent them from descending
WARNING!
Risk of injury due to the machine or machine parts descending!
➢Prior to performing any work below a raised machine or raised machine parts, secure the respective
machine or machine parts and prevent them from descending using a rigid safety prop or hydraulic
locking device (e.g. stop valve) and suitable supports.
To securely support the machine or machine parts:
➢Only use suitable and adequately dimensioned materials as supports.
➢Car jacks are not suitable for supporting the machine or machine parts and therefore must not be used for this
purpose.
3.8. Safety mark on the machine
Safety stickers on the machine offer warnings against hazards in
danger areas and are an important component of the machine's
safety equipment. Missing safety stickers increase the risk of
serious or even fatal personal injuries.
➢Clean soiled safety stickers.
➢Check all safety stickers after all cleaning work to
ensure that they are still complete and easily legible.
➢Immediately replace any missing, damaged or illegible
safety stickers. (replacement safety stickers are
available from your dealer)

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3.8.1. Position and meaning of the safety stickers
Operating Instructions
These operating instructions contain all important information
necessary for safe machine operation.
➢Carefully observe all safety instructions to avoid
accidents.
➢Read operating instructions!
Maintenance
➢Before performing maintenance or repair work, shut off
engine and remove key.