wiwa AIRCOMBI ProFit Series User manual

AIRCOMBI-DEVICES
Translation of the original operation manual AIRCOMBI
AirCombi_DBK_en_1405 · jw
Operation manual
Serial number:
__________________
Series:
❍ PROFIT
❍ PHOENIX
Design size:
__________________
[phone]
[phone]
www.wiwa-spray.com

Contents
Translation of the original operation manual AIRCOMBI 3
AirCombi_BAoDB_en_1405 • jw
Contents
1 Foreword....................................................................................................7
2 Safety .........................................................................................................8
2.1 Explanation of symbols............................................................................8
2.2 Safety notes...........................................................................................10
2.2.1 Operating pressure ......................................................................10
2.2.2 Risks caused by the spray jet ......................................................10
2.2.3 Hazard from electrostatic charging .............................................. 11
2.2.4 Hazards from hot/cold surfaces ................................................... 11
2.2.5 Explosion protection ....................................................................12
2.2.6 Health risks ..................................................................................12
2.3 Information signs on the unit .................................................................13
2.4 Safety features ......................................................................................13
2.4.1 Safety valve .................................................................................14
2.4.2 Compressed air shut-off valve .....................................................15
2.4.3 Ground cable ...............................................................................15
2.5 Operating and maintenance personnel .................................................15
2.5.1 Unit owner's duties ......................................................................15
2.5.2 Personnel qualication.................................................................16
2.5.3 Authorized operating personnel...................................................16
2.5.4 Personal Protective Equipment (PPE).........................................16
2.6 Notes on warranty .................................................................................17
2.6.1 Conversions and alterations ........................................................17
2.6.2 Spare parts ..................................................................................17
2.6.3 Accessories..................................................................................17
2.7 Emergency procedures .........................................................................18
2.7.1 Stop the unit and release the pressure........................................18
2.7.2 Leakages .....................................................................................18
2.7.3 Injuries .........................................................................................18
3 Unit Description ......................................................................................19
3.1 Intended use..........................................................................................19
3.2 Unit design.............................................................................................20
3.2.1 PROFIT series .............................................................................21
3.2.2 PHOENIX series ..........................................................................22
3.3 Dual air regulator ...................................................................................23
3.4 Air maintenance unit..............................................................................24

Contents
4 Translation of the original operation manual AIRCOMBI
AirCombi_BAoDB_en_1405 • jw
3.5 Optional expansion parts and accessories............................................25
3.5.1 AirCombi spray gun .....................................................................25
3.5.2 Material uid heater .....................................................................25
3.5.3 Agitator.........................................................................................25
4 Transport, installation and assembly....................................................26
4.1 Transportation........................................................................................26
4.2 Installation location ................................................................................26
4.3 Assembly ...............................................................................................27
4.3.1 Mounting the wall bracket (optional) ............................................28
4.3.2 Assembling spray hose and atomizer air hose ............................28
4.3.3 Grounding the unit .......................................................................29
4.3.4 Connect compressed air..............................................................29
5 Operation.................................................................................................31
5.1 Commissioning the unit .........................................................................31
5.2 Spraying ................................................................................................32
5.2.1 Adjusting the spraying pressure...................................................32
5.2.2 Hints for achieving good coating results......................................33
5.3 Flushing .................................................................................................34
5.4 Material change .....................................................................................35
5.5 Releasing pressure................................................................................35
5.6 Interruptions to work ..............................................................................36
5.7 Decommissioning ..................................................................................36
5.8 Disposal.................................................................................................36
6 Maintenance ............................................................................................37
6.1 Regular inspections ...............................................................................38
6.2 Maintenance plan ..................................................................................38
6.3 Maintenance unit ...................................................................................39
6.3.1 Checking the lubricant level in the fog oiler .................................39
6.3.2 Checking and adjusting the fog oiler...........................................40
6.3.3 Checking and cleaning the water separator ...............................40
6.4 High pressure pump ..............................................................................40
6.4.1 Topping up release agent ............................................................40
6.4.2 Checking the release agent for material residue .........................40
6.5 High pressure lter ................................................................................41
6.5.1 Removing the lter element .........................................................41
6.5.2 Cleaning the lter element ...........................................................43
6.5.3 Filter elements for high pressure lters........................................43
6.6 Recommended operating materials.......................................................44
6.7 Special tools ..........................................................................................44

Contents
Translation of the original operation manual AIRCOMBI 5
AirCombi_BAoDB_en_1405 • jw
7 Rectication of faults .............................................................................45
8 Technical data .........................................................................................47
8.1 PROFIT series.......................................................................................47
8.2 PHOENIX series....................................................................................47
8.3 Unit card ................................................................................................48
8.4 Type plate ..............................................................................................48