wiwa PHOENIX 6530 User manual

Translation of original operation manual WIWA Phoenix
Phoenix · DBE · en · 02.12 · jw
Operation manual
WIWA PHOENIX
Type:
❍ 6530
❍ 6552
❍ 11018
❍ 11032
Serial-No.
……………………
❍ Airless
❍ Air-Combi
❍ Hot Job

Translation of the original operation manual Airless 3
Phoenix_BAoDB_en_1210 •jw
1.1 Preface
This User’s Handbook must always be availa-
ble to operating staff!
The operating authority of the equipment must
ensure, that a User`s Handbook is available to
the operator, in a language which he unders-
tands!
Dear customer!
Thank you for your decision to purchase equip-
ment.
In the User’s Handbook, you can nd all information re-
quired for the proper handling of your PHOENIX.
However, for safe operation, there are further essential
details which you should adhere to:
Please read and observe the guidlines valid for your
country.
In Germany, the "Richtlinien für Flüssigkeitsstrahler"
(Guidelines for uid sprayers) published by: Hauptverband
der Gewerblichen Berufsgenossenschaften (Industrial
Employer's Liability Insurance Association), are valid.
Manufacturer’s notes and operating guidelines for
coating and pumping materials should be observed at all
times.
No method of operation should be exercised which impairs
the safety of products and the operating person-
nel.
We wish you much success and excellent working results
when appliying your PHOENIX.
WIWA Wilhelm Wagner GmbH & Co.KG.
Copyright
© 2009 WIWA
Copyright ownership for this user manual remains with
WIWA WILHELM WAGNER GmbH & Co. KG
Gewerbestraße 1-3 • 35633 Lahnau
Phone: [phone] • Fax: [phone] • E-mail: info@
wiwa.de • Internet: www.wiwa.de
This operating manual is solely intended for personnel involved in prepa-
ration, operation and servicing.
It is prohibited to pass on this operating manual for reproduction, utili-
sation or communication of its contents, unless this has been explicitly
permitted. Infringements incur an obligation to pay damage compensati-
on. All rights reserved in the event of registration of the patented design,
industrial design or registered design.
This operating manual only applies in conjunction with the machine card
that was given to you with the user manual for your equipment. Please
check that the type plate data is identical with the information on the
machine card. Please notify us immediately if there are discrepancies,
if the user manual has been incorrectly compiled or if the type plate is
missing.
Contents 1
1.2 Table of contents
Page
1 Contents 3
1.1 Preface 3
1.2 Table of contents 3
2 Safety 4
2.1 Description of symbols 4
2.2 Warnings located on the pump 4
2.3 Dangers arising from the equipment 4
2.4 Applications for the pump 5
2.5 Pump surroundings 6
2.6 Sources of danger 6
2.7 Operating staff 7
2.8 Installation site 8
2.9 Behavior in case of emergency 8
2.10 Safety features 8
2.11 Pump handling and auxiliary materials 9
2.12 Transporting 10
3 Component description 11
4 Installation and Assembly 12
5 Start-up 14
5.1 First cleaning 14
5.2 Pressure check 14
6 Operation 16
6.1 Equipment preparation 16
6.2 Spray operaton 17
6.3 Change of material 17
7 Shutting down 18
8 Optional versions 19
8.1 Air Combi 19
8.2 Hot Spray 20
9 Maintenance 22
9.1 Regular inspections 22
9.2 Maintenance plan 22
9.3 High pressure lter 22
9.4 Maintenance unit or Regulator Cluster 23
10 Malfunctions and troubleshooting 25
11 Appendix 26
11.1 Technical specications 26
11.2 Auxiliary materials 26
11.3 Machine card 26

4 Translation of the original operation manual Airless
Phoenix_BAoDB_en_1210 •jw
2.2 Warnings located on the pump
Warning signs and symbols which have been placed on
the unit are there to inform of possible dangers and must
be observed.
Warning signs and symbols may not be removed.
Damaged and illegible warning signs and symbols are to
be replaced immediately.
The following signs are located on the unit:
➤Pos. 1, Picture 2.2.1
Ground warning on the high-
pressure lter
The propietor is required
according to the German Ac-
cident Prevention Regulation
(Unfallverhütungsvorschrift),
BGR 500, chapter 2.25, to
ensure that the machine is
properly grounded. Please,
observe our User's Handbook.
➤Pos. 2, Picture 2.2.1
Nameplate on the cylinder of
the material pump
Please observe that the
information located on the
nameplate corresponds to
data found on the machine
card. We request immediate
notication should there be
any discrepancies or if the
nameplate is missing.
➤Picture 2.2.2
Safety information
This sign lists the most impor-
tant safety guidlines for opera-
ting this piece of equipment.
Please read this information
carefully as well as adhering
to all instructions located in
this User's Handbook!
2.3 Dangers arising from the equip-
ment
This unit was designed and built in accordance with all
safety aspects. It corresponds with the present standards
of technical regulations and current rules for accident
prevention.
Picture 2.2.1
Picture 2.2.2
2 Safety
2.1 Description of symbols
The signs and symbols used in this User's Handbook have
the following meaning:
NOTE
This marks a section of text which is especially re-
levant to safety. Special attention should be paid
to this section and the contents strictly observed.
SMOKING PROHIBITED
This marks a situation in which a re hazard
arises through the use of ammable or explodable
solid, uid or gaseous materials.
WARNING
This marks a situation which could be dangerous.
If not observed,death or very serious injuries
could result.
DANGER OF EXPLOSION
This marks a situation, where there is danger of
explosion. Observation of this information is abso-
lutely essential.
ELECTRICAL VOLTAGE
This marks a situation, where there is a danger of
explosion through an electostatic charge.
Observation of this information is absolutely
essential.
USE EAR PLUGS
For health reasons, it is very important to pay
attention to this warning.
USE BREATHING PROTECTION
For health reasons, it is very important to pay
attention to this warning.
WEAR PROTECTIVE GLOVES
Wear protective gloves with lower arm protection
to avoid burn injuries.
The warnings must be adhered to.
HEALTH DANGER
This marks materials which are hazardous to your
health.
Observation of this information is absolutely
essential.
FIRST AID
In case of injuries or accidents, these instructions
should be absolutely adhered to.

Translation of the original operation manual Airless 5
Phoenix_BAoDB_en_1210 •jw
It left the factory in perfect condition and warrants a high
level of safety. However, the following dangers exist if
operated incorrectly or used inappropriately:
➤risk of physical injury or death to the operator or third
persons
➤risk of damage to the unit and other property belonging
to the owner
➤risk of poor coating results
All personnel involved in the starting, operation and main-
tenance of the unit must read the following notes carefully
and observe them. We recommend that the managers
responsible for the proper operation of the unit have this
conrmed in writing.
It is a matter of their safety!
Additionally, please pay attention to the following:
Please, read and observe the guidlines valid for your
country.
In Germany the "Richtlinien für Flüssigkeitsstrahler" (Gui-
delines for liquid sprayers)
Published by: Hauptverband der Gewerblichen Berufsge-
nossenschaften, are valid.
We recommend adding a copy of all guidelines and acci-
dent prevention regulations into the User's Handbook.
Manufacturer’s notes and operating guidelines for coating
material and pumping material should be observed at all
times.
In principle, no method of working should be exercised
which impairs the safety of products or the ope-
rating personnel.
2.4 Applications for the pump
Processable Materials
Version
N R RS
Oils and Fats • • •
Primers • • •
Spray llers • • •
Lacquers and varnisches • • •
Two-component coatings • • •
Hammerstone • • •
Zinc-based paints • • •
Anti-corrosion coatings • • •
Micaceous coatings • • •
Water-soluble coatings • •
Water-based lacquers • •
Dangerous chemical reactions can occur if closed or
pressurized systems with aluminum or galvanized pump
components come into contact with solvents such as
1.1.1 - trichlorethylene or methylene chloride that contain
halogenated chlorouorocarbons (CFC). If such solvents,
or paints or lacqures that contain them, are to be used, we
recommend contacting Customer Service or the
factory directly for further information.
Please note that there are stainless-steel Airless pumps
that are designed for use with such materials.
Using this equipment in areas requiring explosion
protection:
Marking: II 2G cT4
This equipment fullls the explosion-proof require-
ments found in the guideline 94/9/EC for the type of
explosion, equipment catagory and temperature class
found on the nameplate.
This equipment is able to be installed in areas requiring
Zone I explosion protection. Due to the possibility that ex-
plosive gases and overspray may be created, this unit is to
be considered as Group II, Equipment Catagory 2G.
The ash point for the materials being sprayed, as well as
the solvent being used, must be above 200°C.
When operating this equipment, the User‘s Handbook
must be followed closely.
The required inspection and maintenance intervals
must be adhered to strictly.
All information found on the unit‘s signs or plates
must be adhered to and not exceeded. Do not allow
this unit to be overloaded.
It is the responsibility of the operator of this equipment to
determine the explosion risk (zone determination accor-
ding to EC regulation 94/9/EC, Appendix II, Nr. 2.1-2.3)
in the area of usage, in accordance with local regulatory
authority guidelines. Furthermore, it is the responsibility
of the operator on-sight to check and ensure that the
technical specications and markings according to
ATEX are compliant with local requirements.
Please observe that some components have their own
nameplate with separate markings according to ATEX.
The marking with the lowest rating for explosion
protection becomes valid for the entire system. If the
intended application could lead to injury of personnel if this
equipment malfunctions, on-sight precautions and preven-
tive measures must be implemented.
If this equipment appears to be malfunctioning, the
unit must be shut down immediately and
Customer Service contacted as soon as possible.
Safety 2

6 Translation of the original operation manual Airless
Phoenix_BAoDB_en_1210 •jw
Emissions
It is possible for solvent vapours to occur, depending on
the materials used.
Therefore, please ensure the workplace is sufciently
ventilated in order to avoid damage to health and property.
Always observe the processing information given by the
material manufacturer.
The sound pressure level of the equipment is below 85 db
(A). The operator is responsible for compliance with the
rules covering the prevention of accidents due to „noise“
(BGV B3).
Therefore, pay special attention to the environmental
conditions at the site, e. g. noise can be increased if the
machine is installed in or on hollow bodies.
Exact specications covering noise emissions are found in
Chapter 11.1 Technical specications.
2.6 Sources of danger
Always remember, plural component systems operate at
very high pressure levels and unauthorized usage could
lead to life-threatening injuries.
Warning!
Material exits the spray gun at very high pressure levels.
The spray jet can cut or be injected under the skin or eyes,
resulting in serious injuries.
➤Never point the spray gun towards yourself, other
people or other living creatures.
➤Never hold your nger or hand in front of the spray gun
and never reach into the spray jet.
Warnung!
Unintentional triggering of the spray gun can lead to injury
or damage to property.
➤Always apply the spray gun safety catch, regardless
how short the pause in spraying is.
➤Before operation, always check the function of the
spray gun safety catch.
Warnung!
Components that do not correspond to the maximum pres-
sure created by the pump are quickly prone to rupture,
leading to serious injuries.
➤Fluid hoses must be rated to correspond to the maxi-
mum operating pressure of the unit, with an appropri-
ate safety factor allowance.
➤No hoses may show signs of leaks, kinks, wear or
blisters.
➤All hose connections must be tight.
It must be ensured that
the pump is grounded
separately or together
with the equipment it is
mounted to (maximum
resistance 106 Ω, picture
2.4.1 ground / potential
equalization).
Equipment that is not rated as explosion-proof may not
be operated in areas requiring explosio-proof protection.
Pneumatically driven Airless spraying equipment is not
effected by this. If, however, agitators, heaters or other
electrical accessories are used, they must rst be checked
for their explosion-proof rating. Plugs for heaters, agita-
tors, etc. may only be connected to sockets outside of
the explosion-proof area, even if the unit itself is rated as
explosion-proof.
Other usage is not in line with regulations.
Before equipment is used for other purposes
or with other materials, and, therefore, not according to
the regulations, permission should be obtained from the
manufacturer as the guarantee is otherwise invalid. The
observation of technical documentation and the compli-
ance with specied operational, maintenance and starting
guidelines are manditory in accordance with the valid
regulations.
2.5 Pump surroundings
Rebuilds and modications
For safety reasons, it is not allowed to carry out rebuilds or
changes without authorization.
Protective equipment may not be dismounted, changed or
neglected.
If using components which are not produced or delivered
by , warranty coverage is negated as well as
liability. The machine may only be operated within the
prescribed limits and machine parameters.
Danger caused by accessories and spare parts
If you use original attachments and original spare parts
from , the compatability with our equipment is
guaranteed. It is, however, essential that the safety regu-
lations of the attachments and spare parts are observed.
You can nd these safety regulations in the User’s Hand-
book located with the spare parts lists.
If you use attachments and spare parts from another
source, cannot guarantee the safety of the entire
system. In this case, our guarantee does not cover any
damage or injury caused by such attachments and spare
parts.
Picture 2.4.1 Groun-
ding screw on the
high-pressure lter
2 Safety