wiwa IRCOMBI PROFIT Series User manual

AIRCOMBI-DEVICES
Original operation manual AIRCOMBI
AirCombi_DBK_en_1701 · rs
Operation manual
Serial number:
__________________
Series:
❍ PROFIT
❍ PHOENIX
Design size:
__________________

2Original operation manual AIRCOMBI
 AirCombi_DBK_en_1701•rs

Contents
Original operation manual AIRCOMBI 3
AirCombi_BAoDB_en_1701 • rs
Contents
1 Foreword....................................................................................................7
2 Safety .........................................................................................................8
2.1 Explanation of symbols............................................................................8
2.2 Safety notes...........................................................................................10
2.2.1 Operating pressure ......................................................................10
2.2.2 Risks caused by the spray jet ......................................................10
2.2.3 Hazard from electrostatic charging .............................................. 11
2.2.4 Hazards from hot or cold surfaces............................................... 11
2.2.5 Explosion protection ....................................................................12
2.2.6 Health risks ..................................................................................13
2.3 Safety signs ...........................................................................................13
2.4 Safety features ......................................................................................14
2.4.1 Safety valve .................................................................................14
2.4.2 Compressed air shut-off valve .....................................................15
2.4.3 Ground cable ...............................................................................15
2.5 Operating and maintenance personnel .................................................16
2.5.1 Machine owner's duties ...............................................................16
2.5.2 Personnel qualication.................................................................16
2.5.3 Authorized operating personnel ...................................................16
2.5.4 Personal Protective Equipment ...................................................16
2.6 Notes on warranty .................................................................................17
2.6.1 Conversions and alterations ........................................................17
2.6.2 Spare parts ..................................................................................17
2.6.3 Accessories..................................................................................18
2.7 Emergency procedures .........................................................................18
2.7.1 Stop the machine and release the pressure................................18
2.7.2 Leakages .....................................................................................18
2.7.3 Injuries .........................................................................................18
3 Machine Description...............................................................................19
3.1 Intended use..........................................................................................19
3.2 Erroneous use .......................................................................................20
3.3 Machine design .....................................................................................20
3.3.1 PROFIT series .............................................................................21
3.3.2 PHOENIX series ..........................................................................22
3.4 Dual air regulator ...................................................................................23
3.5 Maintenance unit ...................................................................................24
3.6 Optional expansion parts and accessories............................................25
3.6.1 AirCombi spray gun .....................................................................25
3.6.2 Material uid heater .....................................................................25
3.6.3 Agitator.........................................................................................25

Contents
4Original operation manual AIRCOMBI
AirCombi_BAoDB_en_1701 • rs
4 Transport, installation and assembly....................................................26
4.1 Transportation........................................................................................26
4.2 Installation location ................................................................................26
4.3 Assembly ...............................................................................................27
4.3.1 Mounting the wall bracket (optional)............................................28
4.3.2 Assembling spray hose and atomizer air hose ............................28
4.3.3 Grounding the machine ...............................................................29
4.3.4 Connect compressed air..............................................................29
5 Operation.................................................................................................31
5.1 Commissioning the machine .................................................................31
5.2 Spraying ................................................................................................31
5.2.1 Adjusting the spraying pressure...................................................32
5.2.2 Hints for achieving good coating results......................................33
5.3 Flushing .................................................................................................33
5.4 Material change .....................................................................................34
5.5 Releasing pressure................................................................................35
5.6 Interruptions to work ..............................................................................35
5.7 Decommissioning ..................................................................................35
5.8 Disposal.................................................................................................36
6 Maintenance ............................................................................................37
6.1 Regular inspections ...............................................................................38
6.2 Maintenance plan ..................................................................................38
6.3 Maintenance unit ...................................................................................39
6.3.1 Checking the lubricant level in the fog oiler .................................39
6.3.2 Checking and adjusting the fog oiler...........................................40
6.3.3 Checking and cleaning the water separator ................................40
6.4 High pressure pump ..............................................................................41
6.4.1 Topping up release agent ............................................................41
6.4.2 Checking the release agent for material residue .........................41
6.5 High pressure lter ................................................................................42
6.5.1 Removing the lter element .........................................................42
6.5.2 Cleaning the lter element...........................................................43
6.5.3 Filter elements for high pressure lters........................................43
6.6 Recommended operating uids.............................................................44
6.7 Special tools ..........................................................................................44
7 Troubleshooting......................................................................................45

Contents
Original operation manual AIRCOMBI 5
AirCombi_BAoDB_en_1701 • rs
8 Technical data .........................................................................................47
8.1 PROFIT series.......................................................................................47
8.2 PHOENIX series....................................................................................47
8.3 Machine card .........................................................................................48
8.4 Type plate ..............................................................................................48