wiwa PHOENIX GX Series User manual

1alpg_BA_en_bb-0550010 ✓
PHOENIX GX SERIES
Operation Manual
1K Airless/AirCombi
Serial No.:

EC declaration of conformity
in accordance with Annex II, No. 1 A of Machine Directive 2006 / 42 / EC,
as amended by 2009 / 127 / EC
The company WIWA Wilhelm Wagner GmbH & Co. KG
35633 Lahnau
Gewerbestraße 1–3
Germany
hereby declares that the ma-
chine type
PHOENIX GX SERIES
with serial no.
conforms with the provisions of the above directives.
Responsible for documentation: WIWA, [phone]
Lahnau, October 21, 2021
Place, Date Dipl.-Ing. (FH) Peter Turczak
Managing Director
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EU declaration of conformity
in accordance with ATEX Directives
The company WIWA Wilhelm Wagner GmbH & Co. KG
35633 Lahnau
Gewerbestraße 1–3
Germany
hereby declares that the ma-
chine type
PHOENIX GX SERIES
with serial no.
conforms with the provisions of Directive 2014 / 34 / EU.
The listed machine is assigned to Group II, Category 2G.
Labeling: II 2G Ex h IIB T4 Gb
Lahnau, October 21, 2021
Place, Date Dipl.-Ing. (FH) Peter Turczak
Managing Director
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Contents
Contents
1 Foreword 1
2 Safety 3
2.1 Explanation of symbols . . . . . . . . . . . . . . . . . 3
2.2 Safetynotes........................ 6
2.2.1 Working pressure . . . . . . . . . . . . . . . . 7
2.2.2 Risks due to the spray jet . . . . . . . . . . . . 7
2.2.3 Risks due to electrostatic charge . . . . . . . . 8
2.2.4 Risks due to hot or cold surfaces . . . . . . . . 9
2.2.5 Explosion protection . . . . . . . . . . . . . . . 9
2.2.6 Health risks . . . . . . . . . . . . . . . . . . . . 11
2.3 Safetysigns........................ 12
2.4 Safety features . . . . . . . . . . . . . . . . . . . . . . 13
2.4.1 Safety valve . . . . . . . . . . . . . . . . . . . . 14
2.4.2 Compressed air shut-o valve . . . . . . . . . . 15
2.4.3 Ground cable . . . . . . . . . . . . . . . . . . . 16
2.5 Operating and maintenance personnel . . . . . . . . . 16
2.5.1 Obligations of the owner . . . . . . . . . . . . . 16
2.5.2 Personnel qualications . . . . . . . . . . . . . 17
2.5.3 Authorized operator . . . . . . . . . . . . . . . 17
2.5.4 Personal protective equipment . . . . . . . . . 17
2.6 Warranty and liability . . . . . . . . . . . . . . . . . . . 18
2.6.1 Spare parts . . . . . . . . . . . . . . . . . . . . 19
2.6.2 Accessories . . . . . . . . . . . . . . . . . . . . 19
2.7 How to respond in an emergency . . . . . . . . . . . . 19
2.7.1 Shutting down the machine and relieving the
pressure...................... 19
2.7.2 Leakage...................... 20
2.7.3 Injuries ...................... 20
3 Description 21
3.1 Intendeduse ....................... 22
3.2 Erroneous use . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Machine design . . . . . . . . . . . . . . . . . . . . . . 24
3.3.1 Machine design variants . . . . . . . . . . . . . 25
3.4 Optional expansions and accessories . . . . . . . . . 26
3.4.1 Spraying accessory kits . . . . . . . . . . . . . 26
3.4.2 Hose holder attachment kit . . . . . . . . . . . 27
3.4.3 AirCombi attachment kit . . . . . . . . . . . . . 28
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Contents
4 Transport, installation, and assembly 29
4.1 Transport ......................... 29
4.2 Installation site . . . . . . . . . . . . . . . . . . . . . . 30
4.3 Assembly ......................... 31
4.3.1 Connecting the spraying hose and spray gun . 32
4.3.2 Grounding the machine . . . . . . . . . . . . . 33
4.3.3 Connecting the compressed air supply . . . . . 33
5 Operation 35
5.1 Putting the machine into operation . . . . . . . . . . . 35
5.2 Spraying.......................... 36
5.2.1 Setting the spraying pressure . . . . . . . . . . 37
5.2.2 Tips for good coatings . . . . . . . . . . . . . . 38
5.3 Flushing.......................... 38
5.4 Material change . . . . . . . . . . . . . . . . . . . . . 41
5.5 Pressure relief . . . . . . . . . . . . . . . . . . . . . . 41
5.6 Work interruption . . . . . . . . . . . . . . . . . . . . . 42
5.7 Decommissioning . . . . . . . . . . . . . . . . . . . . 42
5.8 Storage .......................... 43
5.9 Disposal.......................... 44
6 Maintenance 45
6.1 Regular testing . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Maintenance schedule . . . . . . . . . . . . . . . . . . 47
6.3 Safetyvalve........................ 47
6.3.1 Checking the safety valve . . . . . . . . . . . . 47
6.3.2 Replacing the safety valve . . . . . . . . . . . . 49
6.4 High pressure pump . . . . . . . . . . . . . . . . . . . 49
6.4.1 Checking the release agent for material residues 49
6.4.2 Filling the release agent and checking the ll level 50
6.5 High pressure lter . . . . . . . . . . . . . . . . . . . . 50
6.5.1 Cleaning the lter element . . . . . . . . . . . . 50
6.5.2 Filter elements for high pressure lters . . . . . 52
6.6 Checking the compressed air and material hoses . . . 53
6.7 Recommended operating uids . . . . . . . . . . . . . 53
7 Eliminating operational faults 55
8 Technical Information 60
8.1 Typeplate......................... 60
8.2 QRcode.......................... 60
8.3 Emission sound pressure level in the workplace . . . . 60
8.4 Technical data . . . . . . . . . . . . . . . . . . . . . . 62
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Foreword
1 Foreword
Dear valued customer,
We are delighted that you have chosen one of our machines.
This operation manual is directed at the operating and maintenance
personnel. It contains all information required in order to work with
this machine.
The owner must ensure that the operating and maintenance per-
sonnel always have access to a copy of the operation manual in a
language that they understand.
In addition to the operation manual, further information is also essential
for the safe operation of the machine. Read and observe the directives
and accident prevention regulations valid in your country.
In Germany, these are:
BGR 500, chap. 2.29 “Processing coating materials”,
BGR 500, chap. 2.36 “Working with uid jets”,
both from the professional association for gas, district heating and
water management.
We recommend enclosing all relevant directives and accident preven-
tion regulations with the operation manual.
Furthermore, always observe the safety data sheets, manufacturer’s
instructions and processing guidelines for coating or conveyance
materials.
If questions should arise, we would be happy to assist you.
We wish you excellent working results with your machine
WIWA Wilhelm Wagner GmbH & Co. KG
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Foreword
Copyright
© 2021 WIWA
The copyright to this operation manual belongs to
WIWA Wilhelm Wagner GmbH & Co. KG
Gewerbestraße 1–3 • 35633 Lahnau • Germany
Phone: [phone] • Fax: [phone] • Email: [email protected]
• Website: www.wiwa.de
This operation manual is intended exclusively for the preparation, operating and
maintenance personnel. It is expressly prohibited to distribute this operation
manual, duplicate, exploit or communicate its contents, unless expressly autho-
rized to do so. Infringement will lead to compensation. All rights to any patent,
utility model or design registrations are reserved.
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Safety
2 Safety
This machine has been designed and manufactured taking into con-
sideration all safety aspects. It conforms to the current state of the
art and the applicable accident prevention regulations. The machine
left the factory in faultless condition and guarantees a high level of
technical safety. However, improper operation and misuse will pose a
risk to:
the life and limb of the operator or third parties,
the machine and other property of the owner,
the ecient function of the machine.
It is fundamentally prohibited to implement any method of work that
has a negative inuence on the safety of the operating personnel and
the machine. All persons involved in the installation, commissioning,
operation, care, repair and maintenance of the machine must have
read and understood the operation manual beforehand – in particular
the “Safety” chapter.
Your safety depends on it!
We recommend that the machine owner have this conrmed in writing.
2.1 Explanation of symbols
Safety notes warn of potential accident risks and describe the mea-
sures required for accident prevention. In the WIWA operation manu-
als, safety notes are highlighted and labeled as follows:
DANGER
Signals a risk of accidents that are very likely to result in serious
injuries and even death, if the safety note is not observed!
WARNING
Signals a risk of accidents that may result in serious injuries and
even death, if the safety note is not observed!
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Safety
CAUTION
Signals a risk of accidents that may result in injuries, if the safety
note is not observed!
Signals important information for proper handling of the machine. A
failure to observe this may result in damage to the machine or its
environment.
Various pictograms are used in the safety notes for accident risks that
may result in injury, depending on the hazard source.
Examples:
General risk of accident
Risk of explosion due to explosive atmosphere
Risk of explosion due to explosive substances
Risk of accident due to electricity or electrostatic charge
Warning of crushing
Warning of corrosive substances
Risk of cutting injuries due to rotating machine parts
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