Woodland Mills FP160 User manual

!
WOODLAND FIREWOOD PROCESSOR
FP160
2014-2020
Owner’s Manual

2018 modell og nyere
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Table of Contents"
2018 model uppgrade ........................................3
Product………………………………………………5
Safety……………………………..…………………6
Assembly……………………………………………8
Preparations…………………..…………………..20
Operating…………………….…..………………..20
Maintenance………………………………………20
Chainsaw bar……………………….…………….20
Spare parts………………………………………..20
Introduction……….…………………………………4
Exploded view with parts number......................21

Introduction
Congratulations on your purchase and welcome to Woodland Mills. This manual gives you the
necessary information about your machine so you will be able to use it properly. The entire
manual must be read and understood before you start using the machine. If any questions
should arise that are not covered by this manual, please contact our customer service at
1-855-476-6455.
OWNER'S RECORD
Please take a moment to record the following information about your wood
processor. If you need to call for assistance, please be ready to provide your
model and serial numbers. This information will allow us to help you more
quickly when you call.
MODEL NUMBER
SERIAL NUMBER
DATE OF PURCHASE
Page of 320

Product
A very efficient and user friendly log splitter that cuts and splits the log in one operation.
Produces about 1 cord an hour. Splits logs up to 21" long and 15" in diameter. Equipped with
automatic splitter which means that the splitter starts automatically after the log is cut. The saw
chain is activated by a button on the saw chain handle and stops automatically when not in use.
This ensures high safety, lower noise and longer life of both chain and bar.
!
Technical Specifications
SPECIFICATIONS
FP160
Max splitting force
12 ton
Max log diameter
15”
Max cutting length
21”
Log production
1 cord/hr
Gas Motor
14HP Kohler
Saw chain (length - gauge - pitch)
0.058” x 0.325” x 76
Weight
880 lbs
Splitting blade
2 - 4-way splitter
Oil viscosity
ISO 32
Hydraulic oil capacity
20L
Page of 420

Safety
The machine may only be used in the manner prescribed in this manual. Deviations may lead to
health and safety requirements not being met. The user is responsible to read through the
instructions and follow them properly.
Operation safety
The machine may only be used by one person at a time. No other than the user may stay in the
risk area around the machine. The risk area covers 9' around the machine.
Personal safety
Protective equipment must be used while operating the machine.
Machine safety
The machine is intended for use in an outdoor environment and for log splitting only. To obtain
best functionality, do not split the logs into pieces shorter than 12”.
Page of 520
WARNING!
Never tamper with the machine’s functionality or construction. It may
lead to a deterioration of safety!
WARNING!
Never leave the machine unattended during operation!

Emergency stop
The machine is equipped with an emergency stop which stops the whole machine. The
emergency stop is placed on the electric switchboard.
Symbol explanation
!
Page of 620
WARNING!
Check before each use that the auto splitter stops when the
protective cage is opened! If this feature does not work, the machine
must not be used!
WARNING!
Never use a defective machine!"
Be careful when cutting and splitting the log!
WARNING!
Connections and reparations of the machine’s electrical equipment
may only be performed by an authorized person!
Wear
safety
goggles
Wear
protective
clothing
Wear
protective
clothing
Wear
safety
helmet
Wear
hearing
protectors
Wear
safety
gloves

Assembly
1. Remove processor and all parts from the steel shipping crate.
2. Insert axle through the processor ensuring it is centred and tighten the bolts to hold it
securely in place. Note, it is important to ensure the two holes are facing up as they are
used to hold the wheel fenders in place.
3. Place a liberal amount of grease on the inside of the wheel hubs and in the bearings (or use
the grease nipples on the backside of the wheels). Insert greased bearing, washer and nut
over axle spindle and tighten the nut. The cotter pin can be inserted into the hole in the end
of the axle. Finally, the dust cap can be installed. See below images.
!
Page of 720

4. Install the fenders and attach to the axle using the two bolts as shown below.
5. The four lug nuts of each wheel should be torque to 90 ft-lbs.
6. Match hydraulic line ‘B’ up with fitting ‘B’ and tighten with a wrench. Do the same for ‘F’
to ‘F’.!
Page of 820

7. Install the chainsaw bar guard using the 3 bolts in the areas shown below. Do not fully
tighten the bolts yet. This will be done in a further step.
8. Remove the adhesive backing from the chainsaw bar guard and position the bar oil tank
in place. Tighten nut to securely hold it in place. Attach the oil line to the spout on the
chainsaw bar as shown in below right image.
9. Install the back plate, reinforcement bracket, and the top pulley housing to the chainsaw
bar guard using the bolts provided. Tighten all bolts including the bolts from step 7.
!
Page of 920
Top Pulley Housing
Reinforcement Bracket

10. Install the chainsaw bar pull handle using the 2 bolts shown below.
11. Install the piston between the chainsaw bar handle and the back plate as shown below.
Do not over tighten the bolt at the handle as is needs to be loose to enable it to rotate
smoothly.
Page of 10 20

12. Uninstall the “L” shaped bracket, flip it over, and
re-install it as shown below.A smooth transition
motion is recommended. There are slots in both
directions allowing positional adjustability to
achieve proper actuation of valve. When the
chainsaw bar handle is in the “up” position, the
valve will be closed and the actuator rod will be at
an angle. When the chainsaw bar handle is
pulled down, the actuator rod will be in the
straight position allowing the chain to engage,
ready for cutting. The adjustment bolt can be
spun in or out to the desired position for proper
operation.
13. Install the cage guard in place and tighten the three bolts as shown below.
14. Install the larger cage by sliding the pipe into the hole and resting the other side on the
bracket. Use the supplied bolt and nut to keep the bar it in place so it can freely rotate
open and closed.!
Page of 11 20
“L” Bracket
Adjustment Bolt
Actuator Rod

15. Install the notched plate on the processor with the 2 nuts and bolts provided. This plate
is used to lock the handle in place which holds the 2/4 way splitter is at the desired
height.
16. Install the 2/4 way splitter bottom support as shown below. The handle can also be
installed at this point along with the 2/4 way splitter itself.
Page of 12 20
Handle
2/4 Way Splitter

17. Install log deck roller assembly as shown in below images.
18. The chain can now be adjusted to ensure the tension is set correctly. Proper chain
tension is achieved when the chain can be pulled away from the bar by hand 1/8” - 1/4”.
To tighten or loosen the chain, the two bolts can be loosened using a 13mm wrench.
Next, the allen key bolt can be turned clockwise to tighten or counter-clockwise to loosen
the chain. The two M8 bolts can be tightened again to hold the bar securely. With the
firewood processor now assembled, the conveyor system can be unpacked from the
packaging and laid out, ready to be assembled and installed on to the processor.
19. Fit the conveyor belt over the bottom roller and assemble the galvanized steel bracket to
the bottom of the conveyor using the 8 nuts and bolts provided.
!
Page of 13 20
Galvanized Brackets

20. With the galvanized bracket now bolted to the conveyor, lift it in place so that it can be
attached to the processor. A scissor jack or car jack can be used to aid in lifting the
conveyor up into place so the mounting holes align.
21. The top half of the conveyor can now be installed to the bottom half by bolting it at the
seam using the hardware shown below. Be sure to install one of the washers in between
the top and bottom conveyor. The nut should be left loose so that the bolts act as a
hinge and allow the conveyor system to fold in half. Also, be sure that the conveyor is
looped around the top roller.!
Page of 14 20
Washer
Bolt
Washer
Bolt
Washer
Washer
Top!
Roller

22. The top half can now be latched to the bottom half as shown below. Once latched in
place, one person can begin to lift the conveyor up so another person can slide the
support leg in place and latch the chain.
23. The conveyor belt can now be tightened by turning the “T” handles clockwise until the
belt is taunt. The conveyor can be aligned by turning either the left or right “T” handle
when the machine is running. Small ½turn increments are recommended until the
conveyor begins to track in the proper position.
Page of 15 20
Support!
Leg
Chain
Latch

24. The hydraulic line should be connected to the conveyor motor using connections ‘C’ to
‘C’ and ‘D’ to ‘D’, Use a wrench to tighten.
25. Install the winch on the winch bracket as shown below.
26. Remove the pulley on the operator side of the conveyor, feed the cable through and re-
install the pulley.!
Page of 16 20

27. Remove the large pulley from the pulley housing on top of the chain guard, feed the
cable through and re-install the pulley.
28. Attach the hook to the hook attachment point on the conveyor.
29. Insert the square black tongue into the processor and tighten the two bolts to lock it in
place. There is also a hole in the end of the tongue for a bolt to go through as a
secondary security measure.
!
Page of 17 20
Secondary Bolt
Two Bolts

30. Attach tongue jack as pictured below. There are two bolts that hold it securely to the
tongue. The leg stand can be used when the processor is in operation.
With the processor now assembled, the engine oil, hydraulic oil and bar oil can be added
into the appropriate tanks. Below images show the location and type of oil to use.
!
Page of 18 20
20L of ISO32!
Hydraulic Oil
Bar Oil
1.4L of 10W-30!
Oil
Leg Stand
Tongue Jack

Preparations
Place the machine on a at and stable surface. Check all oil levels and ll up if necessary.
Check that the machine does not have any defects. Remember to use proper protective
equipment.
Operating
Adjusting the log length
The log length stop is adjusted with bolts. Unscrew these, move the allocation to the
desired position and tighten the screws to adjust the log length.
Splitting the log
Place the log on the feed table and push it against the stop. Check that both protective
cages are lowered and then cut the log.
Maintenance
Clean the machine and make sure that all sawdust is removed. Keep the machine
indoors if possible. If the machine is stored outside, it must be covered with tarpaulin or
cover.
Chainsaw Bar
Check before each use that there is no damage or similar to the chainsaw bar. Make
sure to always work with a sharp chain, as this makes work much easier.
Adjusting the chain
Release the two bolts on the saw bar and adjust the tension screw. Tighten the screw to
tighten the chain and vice versa. Then tighten the two bolts on the saw bar. You should
be able to lift the chain about 1/8” to 1/4” from the saw bar. Remember not to tighten the
chain too tight.
Spare parts
Spare parts can be ordered by calling 1-855-476-6455.
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