woodmizer BMT200 Guide

Dual Toothsetter
Safety, Operation, Maintenance
& Parts Manual
BMT200 Rev. A.00 - A.02
BMT250 Rev. A.00 - A.02
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
October 2012
Form #1793

Table of Contents Section-Page
ii DS12doc060917 Table of Contents
SECTION 1 INTRODUCTION 1-1
1.1 About This Manual.................................................................................................... 1-1
1.2 Getting Service .......................................................................................................... 1-2
General Contact Information.............................................................. 1-2
Wood-Mizer Locations........................................................................ 1-3
SECTION 2 GENERAL INFORMATION 2-1
2.1 Safety......................................................................................................................... 2-1
2.2 Component ID ........................................................................................................... 2-5
2.3 Dimensions and Specifications.................................................................................. 2-6
SECTION 3 SETUP & OPERATION 3-1
3.1 Assembly ................................................................................................................... 3-1
Blade Support Arms ............................................................................ 3-1
Auto Feed Installation (Optional - AC Only)...................................... 3-3
Auto Feed Installation (Optional - DC Only) ..................................... 3-6
3.2 Operation ................................................................................................................. 3-10
Blade Installation/Setup.................................................................... 3-10
Manual Feed Operation.................................................................... 3-17
Auto Feed Operation......................................................................... 3-18
3.3 Dual Setter Calibration............................................................................................ 3-20
Tooth Set Master Gauge Calibration................................................ 3-20
Dual Setter Calibration..................................................................... 3-21
SECTION 4 MAINTENANCE 4-1
4.1 Routine Maintenance Schedule ................................................................................. 4-1
Every 2 Weeks ................................................................................ 4-1
Every 3 Months ................................................................................ 4-2
Clamp Adjustment ............................................................................... 4-2
Gauge Assembly Adjustment............................................................... 4-3
4.2 Safety Devices Inspection ......................................................................................... 4-4
TOC

Table of Contents Section-Page
Table of Contents DS12doc060917 iii
SECTION 5 REPLACEMENT PARTS 5-1
5.1 Dual Toothsetter (Complete)..................................................................................... 5-1
5.2 Dual Toothsetter Assembly ....................................................................................... 5-2
5.3 Base Housing Assembly............................................................................................ 5-3
5.4 Feed Drive Assembly ................................................................................................ 5-5
5.5 Blade Setters.............................................................................................................. 5-7
5.6 Blade Set Arm Assembly .......................................................................................... 5-9
5.7 Clamp Assembly ..................................................................................................... 5-11
5.8 Index Assembly ....................................................................................................... 5-13
5.9 Blade Support Arm Assembly................................................................................. 5-15
5.10 Auto Feed Control, AC 120V (Optional) ................................................................ 5-17
5.11 Auto Feed Control, AC 220V (Optional) ................................................................ 5-19
5.12 Auto Feed Control, DC (Optional).......................................................................... 5-21
5.13 Auto Feed Control Panel, AC (Optional) ................................................................ 5-23
5.14 Auto Feed Motor, AC (Optional) ............................................................................ 5-24
5.15 Auto Feed Motor, DC (Optional) ............................................................................ 5-25
5.16 Toothsetter Gauge Assembly .................................................................................. 5-26
SECTION 6 ELECTRICAL INFORMATION 6-1
6.1 Schematic, AC 120V................................................................................................. 6-1
6.2 Schematic, AC 220V................................................................................................. 6-3
6.3 Schematic, DC........................................................................................................... 6-5
6.4 Component Layout Diagrams (AC Only) ................................................................. 6-6
Front Panel, Control Box.................................................................... 6-6
Insert Panel, Control Box ................................................................... 6-6
6.5 Component Layout Diagrams (DC Only) ................................................................. 6-7
Front Panel, Control Box.................................................................... 6-7
6.6 Component List (AC Only)....................................................................................... 6-8
6.7 Component List (DC Only)....................................................................................... 6-9
INDEX I

Introduction
About This Manual
1-1 DS12doc060917 Introduction
1
SECTION 1 INTRODUCTION
1.1 About This Manual
This manual is to replace or to be used with all previous information received on the
Wood-Mizer®1equipment. All future mailings will be an addition to or a revision of individ-
ual sections of this manual as we obtain new information.
The information and instructions given in this manual do not amend or extend the limited
warranties for the equipment given at the time of purchase.
This equipment is designed to work with Wood-Mizer blades only.
IMPORTANT! Read the entire Operator's Manual before operating
the equipment. Take notice of all safety warnings throughout this
manual and those posted on the equipment. Keep this manual with
this equipment at all times, regardless of ownership.
1.Wood-Mizer®is a registered trademark of Wood-Mizer Products, Inc.

Introduction
Getting Service
Introduction DS12doc060917 1-2
1
1.2 Getting Service
Wood-Mizer is committed to providing you with the latest technology, best quality and
strongest customer service available on the market today. We continually evaluate our
customers’ needs to ensure we’re meeting current wood-processing demands. Your
comments and suggestions are welcome.
General Contact Information
Toll free phone numbers are listed below for the continental U.S. and Canada. See the
next page for contact information for more Wood-Mizer locations.
Office Hours: All times are Eastern Standard Time.
Please have your vehicle identification number and your customer number ready when
you call.
Wood-Mizer will accept these methods of payment:
Visa, Mastercard, or Discover
COD
Prepayment
Net 15 (with approved credit)
Be aware that shipping and handling charges may apply. Handling charges are based on
size and quantity of order. In most cases, items will ship on the day they are ordered.
Second Day and Next Day shipping are available at additional cost.
If your sawmill was purchased outside the United States or Canada, contact the distribu-
tor for service.
United States Canada
Sales 1-800-553-0182 1-877-866-0667
Service 1-800-525-8100 1-877-866-0667
Website www.woodmizer.com www.woodmizer.ca
E-mail [e-mail] [e-mail]
Monday - Friday Saturday
(Indianapolis Office Only)
Sunday
8 a.m. to 5 p.m. 8 a.m. to 12 p.m. Closed

Introduction
Getting Service
1-3 DS12doc060917 Introduction
1
Wood-Mizer Locations
USA World Headquarters Canadian Headquarters
Serving North & South America, Oceania, East Asia
Wood-Mizer LLC
8180 West 10th Street
Indianapolis, IN 46214
Phone: [phone] or 800.553.0182
Customer Service: 800.525.8100
Fax: [phone]
Email: [email protected]
Serving Canada
Wood-Mizer Canada
396 County Road 36, Unit B
Lindsay, ON K9V 4R3
Phone: [phone] or 877.357.3373
Fax: [phone]
Email: [e-mail]
Brazil Headquarters Europe Headquarters
Serving Brazil
Wood-Mizer do Brasil
Rua Dom Pedro 1, No: 205 Bairro: Sao Jose
Ivoti/RS CEP:93.900-000
Tel: [phone]/ +55 51
3563-4784
Email: [e-mail]
Serving Europe, Africa, West Asia
Wood-Mizer Industries Sp z o.o.
Nagorna 114
62-600 Kolo, Poland
Phone: [phone]
Fax: [phone]
Branches & Authorized Sales Centers
For a complete list of dealers, visit www.woodmizer.com

General Information
Safety
General Information DS12doc060917 2-1
2
SECTION 2 GENERAL INFORMATION
2.1 Safety
This symbol calls your attention to instructions concerning your personal safety. Be sure
to observe and follow these instructions. This symbol accompanies a signal word. The
word DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury. WARNING suggests a potentially hazardous situation
which, if not avoided, could result in death or serious injury. CAUTION refers to potentially
hazardous situations which, if not avoided, may result in minor or moderate injury to per-
sons or equipment. Read all safety instructions before operating this equipment and
observe all safety warnings!
Read and observe all safety instructions before operating this equipment! Also read any
additional manufacturer’s manuals and observe any applicable safety instructions includ-
ing dangers, warnings, and cautions.
Always be sure that all safety decals are clean and readable. Replace all damaged safety
decals to prevent personal injury or damage to the equipment. Contact your local distribu-
tor, or call your Customer Service Representative to order more decals.
Safety instructions are listed in this section by the following operations:
Electrical Safety
Blade Handling
Machine Operation
Electrical Safety (Optional Auto Feed Only)
DANGER! Make sure all electrical installation, service
and/or maintenance work is performed by a qualified elec-
trician and is in accordance with applicable electrical codes.
DANGER! HAZARDOUS VOLTAGE can cause shock,
burns, or death. SHUT OFF & LOCK OUT POWER before
performing service in any area of this machine. DO NOT
restore power until all access panels are replaced and
secured.
WARNING! Always turn off and disconnect power at control
console AND at main supply circuit breaker before perform-
ing any service to the machine.

General Information
Safety
2-2 DS12doc060917 General Information
2
Blade Handling
WARNING! Always wear gloves and eye protection when
handling bandsaw blades. Keep all persons away from
area when coiling or carrying a blade.
WARNING! Before installing the blade, inspect it for dam-
age and cracks. Always handle the blade with extreme
care. Use suitable carrier equipment for transporting the
blades.
Machine Operation
DANGER! Make sure all guards and covers are in place
and secured before operating the toothsetter. Failure to do
so may result in serious injury.
DANGER! Keep all persons away from moving parts when
operating this machine. Failure to do so will result in serious
injury.
DANGER! Always keep hands away from moving bandsaw
blade. Failure to do so will result in serious injury.
WARNING! Always wear eye protection when operating
this machine. Failure to do so may result in serious injury.
WARNING! Secure all loose clothing and jewelry before
operating this machine. Failure to do so may result in seri-
ous injury or death.
WARNING! The toothsetter should be operated only by
adults who have read and understood the entire operator’s
manuals.
WARNING! The illumination at the operator’s position
should be at least 300 lux. The light source can not cause
stroboscopic effect.
WARNING! If at any time you need to immediately stop the
machine, press the Emergency Stop (E-Stop) button.
Before operating the machine again, turn the E-Stop button
clockwise to release. The machine will not start until the
E-Stop button is released.

General Information
Safety
General Information DS12doc060917 2-3
2
Dual Toothsetter Decals
See Table 2-1. The Dual Toothsetter decals are shown below.
Decal Part Number Description
069680 WARNING! Secure all loose clothing and
jewelry before operating this machine. Fail-
ure to do so may result in serious injury or
death.
WARNING! Always wear gloves and eye
protection when handling bandsaw blades.
WARNING! Read the entire Operator's
Manual before operating the equipment.
Take notice of all safety warnings through-
out this manual and those posted on the
equipment. Keep this manual with this
equipment at all times, regardless of owner-
ship.
069681 DANGER! HAZARDOUS VOLTAGE can
cause shock, burns, or death. SHUT OFF &
LOCK OUT POWER before performing ser-
vice in any area of this machine. DO NOT
restore power until all access panels are
replaced and secured.
WARNING! Always turn off and disconnect
power at control console AND at main sup-
ply circuit breaker before performing any
service to the machine.

General Information
Safety
2-4 DS12doc060917 General Information
2
069682 DANGER! HAZARDOUS VOLTAGE can
cause shock, burns, or death. SHUT OFF &
LOCK OUT POWER before performing ser-
vice in any area of this machine. DO NOT
restore power until all access panels are
replaced and secured.
069685 WARNING! Read the entire Operator's
Manual before operating the equipment.
Take notice of all safety warnings through-
out this manual and those posted on the
equipment. Keep this manual with this
equipment at all times, regardless of owner-
ship.
S20097 Motor Rotation Direction (Automatic Dual
Toothsetter Only)
053583 Manual Crank Feed Direction (Manual Dual
Toothsetter Only)
P85070 CE Safety Certification
069693 DANGER! Always be aware of and take
proper protective measures against rotating
shafts, pulleys, fans, etc. Always stay a safe
distance from rotating members and make
sure that loose clothing or long hair does
not engage rotating members resulting in
possible injury.
069682
069685
053583

General Information
Component ID
General Information DS12doc060917 2-5
2
2.2 Component ID
See Figure 2-1. Major components of the dual toothsetter are shown below.
FIG. 2-1
Blade Support
Arm
Blade Support
Guide
Auto Feed
Control*
*Auto Feed: Optional for BMT200
Standard for BMT250
Auto Feed
Motor*
Feed Crank
Handle
Blade Index
Assembly
DS0001-14
Blade
Clamp
Toothsetter
Assemblies
Tooth S e t
Master Gauge
Bend Back Tool

General Information
Dimensions and Specifications
2-6 DS12doc060917 General Information
2
2.3 Dimensions and Specifications
See Figure 2-2. Dimensions of the Dual Setter are shown below.
See Table 2-2. The overall dimensions and weight are listed below.
FIG. 2-2
Length Width Height Weight
BMT200 74" (1880 mm) 116 3/4" (2965 mm) 16 1/2" (419 mm) 90 lbs. (41 kg)
BMT250 74" (1880 mm) 116 3/4" (2965 mm) 16 1/2" (419 mm) 105 lbs. (47.5 kg)
TOP VIEW
FRONT VIEW
DS0002
116 3/4”
(2965 mm)
16 1/2”
(419 mm)
74”
(1880 mm)

General Information
Dimensions and Specifications
General Information DS12doc060917 2-7
2
See Table 2-3. The Dual Toothsetter models are listed below.
See Table 2-4. The motor specifications are listed below.
See Table 2-5. The noise level of the operating BMT250 Dual Toothsetter is listed
below.1
See Table 2-6. The maximum electrical loads are listed below.
DANGER! Make sure all electrical installation, service
and/or maintenance work is performed by a qualified elec-
trician and is in accordance with applicable electrical codes.
DANGER! It is recommended that a 30mA Ground Fault
Model Voltage
Code 1
1 M - 1 x 110V; A - 1 x 230V.
Electrical
Standard
Code 2
2 U - UL (60Hz); S - CE (50Hz).
Electrical
Package
Description
BMT200 --- --- --- Dual Toothsetter w/Manual Crank
BMT250 M U EP AC Automatic Dual Toothsetter (1 x 110V 60Hz)
BMT250 A S EP AC Automatic Dual Toothsetter (1 x 230V 50Hz)
BMT250 M U D DC Automatic Dual Toothsetter (1 x 110-230V
50/60Hz)
Motor Manufacturer Model Rated Output Rated Current Rated Speed
Electric Besel S.A.,
Poland
SKh 63-4A2 0.16 HP (0.12 kW) 0.80A at 230V
0.45A at 400V
1380 RPM
Electric --- --- 1/5 HP --- 32 RPM
Model Noise Level
BMT250 dB (A)
1. The figures quoted are emission levels and are not necessarily safe working levels. Although there is a correlation between
the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions are required. Factors
that influence the actual level of exposure of the workforce include the characteristics of the work room and the other sources of noise
etc. i.e. the number of machines and other adjacent processes. Also, the permissible exposure level value may vary from country to
country. This information, however, will enable the user of the machine to make a better evaluation of the hazards and risk.
Model Maximum Load
BMT250 (1 x 110V AC 60Hz) 6.8 Amps
BMT250 (1 x 220V AC 50/60Hz) 3.95 Amps

General Information
Dimensions and Specifications
2-8 DS12doc060917 General Information
2
Interrupter (GFI) be used.

Setup & Operation
Assembly
Setup & Operation DS12doc060917 3-1
3
SECTION 3 SETUP & OPERATION
3.1 Assembly
Place the setter on a table or workbench sturdy enough to support the weight of the
machine. Be sure there is enough room on either side of the setter to allow for the blade
to travel.
The unit will rest on the rubber feet on the bottom of the machine. If desired, the unit can
be bolted to the table through the holes provided in the bottom of the base frame.
Blade Support Arms
NOTE: The blade support arms supplied with the setter are capable of supporting most
blades up to 1 1/2" wide. An upgrade kit is available to increase the support arm capability
to support heavier blades (See Section 5.1).
See Figure 3-1. There are arm mounting locations at the right side, left side and rear of
the machine. Install the spacer bushings and one arm mount block at each location.
Secure each block with a provided 10mm lock washer and M10-1.5 x 80 hex head bolt.
NOTE: If setting very wide blades, you may need to exclude one or more of the spacers
from each location to ensure the blade is positioned properly in the clamp. If installing the
optional arm kit for heavier blades, replace the arm mounting blocks with the extension
arms. Install the long extension arms to the left and right positions and the short arm to
the rear position.
FIG. 3-1
DS0001-20
Spacer Bushings
(remove for wider blades)
Arm Mount Block
(replace with optional
extended block for
heavier blades)
10mm Split Lock Washer
M10-1.5 x 80 Hex Head Bolt
Right-side
arm mount
Rear arm mount

Setup & Operation
Assembly
3-2 DS12doc060917 Setup & Operation
3
See Figure 3-2. Thread a blade support tube into the threaded holes in the three mount-
ing blocks. Assemble a blade support extension tube to each blade support tube.
NOTE: If installing the optional arm kit for heavier blades, assemble the blade support
extension tubes to the extended mounting arms.
Install at least one blade support guide to each support tube with two 1/4-20 x 1 1/2" hex
head bolts, flat washers, self-locking nut and wing nut. The position of the guides will be
adjusted later. Three guide assemblies are provided for each arm so you can setup for
different blade lengths without having to adjust the guide assembly.
FIG. 3-2
Blade Support
Tubes
1/4" Flat Washer (2)
1/4-20 x 1 ½"
Hex Head Bolt (2)
1/4-20 Self-
Locking Nut
1/4-20
Wing Nut
Blade Support
Tube (3)
Blade Support
Extension Tube (3)
Blade Support
Guide (9)
DS0001-15

Setup & Operation
Assembly
Setup & Operation DS12doc060917 3-3
3
Auto Feed Installation (Optional - AC Only)
The AC Auto Feed Option includes an electric motor and control to automate the setting
process.
See Figure 3-3. Before installing the Auto Feed, remove the manual feed crank handle.
Disassemble the bolt, lock washer and fender washer to remove the handle. Remove the
M10-1.25 x 20 hex head bolt, split lock washer and the shaft cover mounted to the left
side of the setter assembly. Remove the index cover and use the existing M10-1.25 x 20
hex head bolt and split lock washer to reinstall the shaft cover over the manual feed shaft.
FIG. 3-3
DS0001-16
Remove Shaft Cover
Remove bolt,
lock washer,
fender washer
and crank handle
Use M10-1.25 x 20 hex head bolt
and split lock washer to install shaft
cover over crank handle shaft
M10-1.25 x 20
hex head bolt and
split lock washer
Remove cover

Setup & Operation
Assembly
3-4 DS12doc060917 Setup & Operation
3
See Figure 3-4. Install two 5 x 5 x 25mm round end keys to the feed shaft and slide the
motor with the mount plate onto the feed shaft. Secure the motor to the setter base.
FIG. 3-4
DS0001-22B
M8-1.25 x 20 Hex
Head Bolt (4)
5 x 5 x 25mm
Round End Key (2)
5/16 Flat Washer (8)
M8 Hex Nylon Nut (4)

Setup & Operation
Assembly
Setup & Operation DS12doc060917 3-5
3
See Figure 3-5. Set the Auto Feed control box near the setter at a convenient operating
location. Secure the motor harness with wire ties as necessary.
Install the proximity sensor to the stop plate next to the setter index assembly. Make sure
the proximity sensor is approximately 2-3 millimeters from the index arm. Connect the
proximity sensor cable from the control box to the proximity sensor. Secure the cable to
the motor harness as necessary
Plug the power cord from the control box into a grounded receptacle. NOTE: The control
is equipped with an auto-voltage detect feature. Simply use an appropriate adaptor plug
or modify the power cord to match your receptacle.
DANGER! For the user's safety, the power cord on this
product has a grounded plug. This power cord should only
be used with correctly grounded (3-hole) receptacles to
avoid electrical shock.
FIG. 3-5
DS0001-19
2-3mm
Motor Harness
Auto Feed
Control Box
Proximity Sensor
Index Arm
Proximity Sensor Cable
Motor
Wire Tie

Setup & Operation
Assembly
3-6 DS12doc060917 Setup & Operation
3
Auto Feed Installation (Optional - DC Only)
The DC Auto Feed Option includes an electric motor and control to automate the setting
process.
See Figure 3-6. Before installing the Auto Feed, remove the manual feed crank handle.
Disassemble the bolt, lock washer and fender washer to remove the handle. Remove the
M10-1.25 x 20 hex head bolt, split lock washer and the shaft cover mounted to the left
side of the setter assembly. Remove the index cover and use the existing M10-1.25 x 20
hex head bolt and split lock washer to reinstall the shaft cover over the manual feed shaft.
FIG. 3-6
DS0001-16
Remove Shaft Cover
Remove bolt,
lock washer,
fender washer
and crank handle
Use M10-1.25 x 20 hex head bolt
and split lock washer to install shaft
cover over crank handle shaft
M10-1.25 x 20
hex head bolt and
split lock washer
Remove cover