Wylie Non-DOT Nurse Trailer Programming manual

Operator’s & Parts Manual
Non-DOT Nurse Trailer
Cone Trailer
Hi-Rise Trailer
Steerable Trailer
Tilt Trailer
Printed In The USA — Specications & Design Subject To Change Without Notice
6-8-18 06-25R5

This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E.
40th St., Lubbock, TX 79404 USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding
polyethylene tanks) is for one year from date of delivery to the carrier. The Warrantor warrants to the Buyer that the product(s)
sold hereunder are free from defects to material and workmanship, under normal use and service, in the hands of the original
buyer.
If goods are defective, the defective goods will be replaced with identical goods. If identical goods are not available, the Buyer
may elect to receive a refund of the purchase price for the defective goods, or the Buyer may order similar goods. The damage
for defective goods shall not exceed the purchase price of the defective goods. No allowance shall be made for labor
or expense or repairing goods without prior approval in writing by the Warrantor. The Buyer’s remedy under this warranty
does not include incidental or consequential damages.
For products not manufactured by the Warrantor, the Warrantor warrants these products to the extent of the warranties of their
respective manufactures. There are no warranties which extend beyond this limited warranty, including the implied
warranty of merchantability. Dealers or representatives shall not make any representation in regard to particular goods except
as authorized by the Warrantor through a written warranty accompanying those particular goods.
WYLIE Mfg. Co., and its divisions, “Wylie Spray Centers,” in each location, requires as a condition of sale and coverage by its
LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specications of the Warrantor.
This requirement is in addition to the LIMITED WARRANTY.
Polyethylene and berglass tanks – These tanks are warranted for the storage and transport of water, herbicide solutions
(on farm), liquid fertilizer and liquid feed. Such tanks should not be used for the storage of any bulk herbicide (undiluted). Any
such use will render this warranty void.
In addition, the Warrantor makes no warranty with regard to bulkhead tank ttings used in connection with tanks containing bulk
herbicides and the use of any such ttings sold by the Warrantor or any WYLIE dealer in connection with tanks containing bulk
herbicides is improper.
Chemical Incompatibility – The Warrantor does not make any recommendations or warranties regarding chemical compatibility.
WYLIE shall not be liable for any damages due to chemical incompatibility, and any Buyer or user should rely solely on written
information furnished by the chemical manufacturer regarding chemical compatibility.
No employee of WYLIE Mfg. Co., or its representatives, agents or dealers, is authorized to vary the terms of this limited
warranty.
This equipment was carefully designed and manufactured to give you dependable service. To insure e󰀩cient operation of
this equipment, please read this operator’s manual carefully. Check each item and acquaint yourself with the adjustments
required to maintain optimum performance and operation. Remember, this equipment’s performance depends on
how you operate and care for it!
At the end of each season, thoroughly clean and inspect your equipment. Preventive maintenance saves time and pays
dividends. Your nearest Wylie Spray Center has original equipment parts which assure proper t and best performance.
Record your equipment’s model and serial numbers and the date you purchased this equipment in the space below.
Have this information available when you order parts or attachments.
Model Number:
Serial Number:
Date Purchased:
A Message To The Owner And Operator
Limited Warranty
Disclaimer of Warranty
Warranty Information

Wylie Manufacturing Company
702 E. 40th St.
Lubbock, TX 79404
Ph. 888-788-7753
Non-DOT Trailers
Date of Purchase
Model Number
Frame Serial Number
Tank Serial Number
Wylie Invoice Number
Owner’s Name
Address
City State Zip
Phone
Email
Dealer
Owner’s Signature
Must be returned within 10 days to validate the warranty.
Type of Trailer:
Nurse Cone Tilt
Hi-Rise Steerable
Size of Trailer:
2,010 Gal. 1,600 Gal. 1,250 Gal.
1,025 Gal. 1,000 Gal. 500/300 Gal.
9,000 Gal. 6,000 Gal. 3,000 Gal.
Owner Registration
-- Or Register Online --
Go to: www.wyliesprayers.com

..

1
Table of Contents
Table Of Contents
Safety Issues ...........................................................................................................................................................2 - 3
Safety Decals & Placement .....................................................................................................................................4 - 8
Introduction ................................................................................................................................................................... 9
Inspection & Setup ..............................................................................................................................................10 - 12
Operation .............................................................................................................................................................13 - 21
Nurse Trailers .........................................................................................................................................13 - 14
Cone Trailers ..........................................................................................................................................15 - 18
Hi-Rise Trailers ....................................................................................................................................... 18 - 19
Steerable Trailer .....................................................................................................................................19 - 20
Tilt Trailers ..................................................................................................................................................... 21
General Instructions ...................................................................................................................................... 22
Maintenance & Lubrication ..................................................................................................................................23 - 25
Troubleshooting Guidelines .................................................................................................................................25 - 28
Repair Parts.........................................................................................................................................................29 - 69
2010 Tag Nurse Trailer ..................................................................................................................30
1600 Gooseneck Nurse Trailer ..................................................................................................... 31
1600 Tag Platform Nurse Trailer ................................................................................................... 32
1250 Gooseneck Nurse Trailer ...................................................................................................... 33
E-Z Tow Tag Platform Nurse Trailer ............................................................................................... 34
E-Z Tow Tag Nurse Trailer ............................................................................................................. 35
1300 Cone Nurse Trailer ...............................................................................................................36
Leg Tank Tag Trailer ..................................................................................................................... 37
Elliptical Tank Tag Trailer ............................................................................................................... 38
Nurse Trailer Pump and Plumbing.................................................................................................39
Gooseneck Nurse Trailer Plumbing ............................................................................................... 40
Nurse Trailer Mix N’Fill .................................................................................................................. 41
Sight Gauge...................................................................................................................................42
Axle Assemblies .......................................................................................................................43-47
Hi-Rise Trailer ................................................................................................................................ 48
Hi-Rise 5th Wheel Assembly ......................................................................................................... 49
Hi-Rise Trailer Plumbing ................................................................................................................ 50
Hi-Rise Trailer w/Pump Plumbing .................................................................................................. 51
Cone Trailer (Double, Triple) .........................................................................................................52
Cone Trailer Hydraulic Lift System (Double, Triple)....................................................................... 53
Cone Trailer Plumbing ................................................................................................................... 54
Cone Trailer Pump Plumbing.........................................................................................................55
Cone Trailer (Single)......................................................................................................................56
Cone Trailer Hydraulic Lift System (Single) ................................................................................... 57
Steerable Nurse Trailer..................................................................................................................58
Steerable Nurse Trailer 5th Wheel Assemblies ............................................................................. 59
Steerable Nurse Trailer Axle & Hub ............................................................................................... 60
Steerable Nurse Trailer Plumbing..................................................................................................61
Steerable Nurse Trailer w/Pump Plumbing.................................................................................... 62
Tilt Trailers ................................................................................................................................63-64
Wiring Schematic...........................................................................................................................65
Banjo Pump ..............................................................................................................................66-67
CDS/John Blue Piston Pump....................................................................................................68-69

2
Safety Issues
Safety Precautions
Be alert when you see the above symbol in the manual. It warns of a hazard
which might lead to injury. It means: Attention! Become alert! Your safety is
Involved!
Three (3) words (Danger, Warning, and Caution) are associated with this symbol.
DANGER – Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations.
WARNING – Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION – Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury.
NOTICE – Indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
SAFETY INSTRUCTIONS - Indicates a type of safety sign where specic safety-related instructions or procedures are described.
Before Use
Do not operate trailer until this manual has been read and understood!
• Thoroughly read and understand all instructions before operating this trailer. If you have questions,
please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, [phone].
You can also contact your nearest Wylie Spray Center.
•Make sure that the trailer is properly attached to the tow vehicle, including safety chains and hitch.
•Check lug bolts for tightness and tires for wear.
• Adjust hitch height as needed to assure that trailer is level when fully loaded.
• Always wear safety goggles, chemical resistant apron and rubber gloves when handling chemicals.
• Read and understand the chemical manufacturer’s safety guidelines on handling, mixing and application.
During Use
• Non-DOT trailers are not designed to be operated on highways. Most models are not standard equipped with lights and brakes.
Non-DOT trailers are designed for o󰀨-road/on-farm use only. Maximum operating speed is 20 mph.
• Do not allow anyone to ride on trailer during operation. Falling can cause injury or death.
• Reduce speed when crossing uneven or rough terrain.
• Always turn o󰀨 tow vehicle engine and set the brake before making adjustments or repairs to an attached trailer.

3
Safety Issues
• Inspect trailer for wear or damage.
• Ensure that all fasteners and ttings are tight.
• Flush tank and pump with fresh water if chemicals are used. Dispose of ush water using
appropriate means.
• Carry out maintenance and/or lubrication procedures as outlined in this manual.
• Keep hands, feet and clothing away from moving parts.
• Wear protective clothing and gloves when working with chemicals.
• Assure that the hitch is attached to the proper size ball (if applicable).
• Attach the safety chains to the tow vehicle.
• Plug the lights into the tow vehicle (if applicable).
• Non-DOT trailers are not designed to be operated on highways. Most models are not standard equipped with lights and brakes.
Non-DOT trailers are designed for o󰀨-road/on-farm use only. Maximum operating speed is 20 mph.
• When possible, avoid operating the tow vehicle near ditches, embankments and holes.
• Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces.
• Do not permit others to ride.
• Operate tow vehicle smoothly – no jerky turns, starts and stops.
• Hitch only to the hitch points recommended by the tow vehicle manufacturer.
• When tow vehicle is idle, engage brakes and park lock securely.
• Tighten lug bolts before transporting the rst time and maintain proper torque.
• Do not store or transport any petroleum based or ammable liquid in the polyethylene tank.
After Use
Always
Operator’s Instructions

4
Safety Decals & Placement
Nurse Trailers
Safety Issues
Decal #V9020 Decal #V9022
Decal #V9019

5
Safety Decals & Placement
Cone Trailers
Safety Issues
Decal #V9020 Decal #V9013
Decal #V9049
Decal #V9022

6
Safety Issues
Safety Decals & Placement
Steerable Trailers
Decal #V9020
Decal #V9019
Decal #V9015
Decal #V9047

7
Safety Issues
Safety Decals & Placement
Steerable Hi-Rise Trailers
Decal #V9020
Decal #V9019
Decal #V9047
Decal #V9015

8
Safety Issues
Safety Decals & Placement
Hi-Rise Trailers
Decal #V9020 Decal #V9022

9
The Wylie Non-DOT Nurse Trailers are the result of years of testing and eld proven experience. They are built of the
nest materials and expert workmanship to provide you with years of reliable service. The Nurse Trailers are available
with 300 to 2,010 gallon tanks and a choice of frame styles -- gooseneck or tag. Other available features include a
transfer pump powered by a Honda or Briggs & Stratton engine, quick ll and sparger, and a sight gauge for black tanks.
The Wylie Nurse Trailers are designed to transport potable water, fertilizer, dilute herbicides and insecticides, and many
other non-petroleum based chemicals in o󰀨-road agricultural applications.
The Wylie Cone Trailers are available in single, double or triple cone trailers with capacities of 3,000, 6,000 or 9,000
gallons. The Cone Trailers are designed as portable storage for fertilizer, water or chemicals.
The Wylie Hi-Rise Trailers are available with 1,025 gallons or twin 1,000 gallon tanks. The Hi-Rise Trailers carry fertilizer
and are towed behind injection toolbars. The 1,250 or 1,600 Steerable Trailer features coordinated steering to stay in the
furrows in strip-till applications. The Steerable Trailers are available in a standard or Hi-Rise conguration.
This manual explains how to safely and properly operate and maintain your non-DOT Nurse Trailer. Thoroughly read
and understand the contents of this manual before operating your trailer. If you have questions or do not understand
particular items, contact your nearest Wylie Spray Center or call Wylie Manufacturing at [phone]. Please keep
this manual handy to answer questions you may have as they arise.
Pay Particular Attention To All Safety Suggestions – Their purpose is to assure safe operation of the trailer and
prevent injury or damage to yourself or the unit.
Introduction
Introduction
1,025 Gal. Hi-Rise Trailer
6,000 Gal. Double Cone Trailer
1,250 Gal. EZ-Tow Nurse Trailer
1,600 Gal. Steerable Trailer

10
Inspection & Setup
Inspection & Setup
Nurse & Cone Trailers
Your Nurse Trailer is delivered ready for operation. How-
ever, it is suggested that you check lug nuts and other
fasteners for proper torque. Check the motor, if equipped,
to assure that it has the proper oil level (see the motor
operator’s manual for details). Make a visual inspection
to assure that nothing was damaged in shipping. Report
any problems to your dealer or to Wylie Manufacturing.
Attaching Gooseneck Trailer To Truck
All Wylie gooseneck trailers require a 2 5/16” ball
mounted in the bed of the truck. Align the truck with the
gooseneck hitch and lower the hitch by turning the jack
handle counterclockwise. Once the hitch is lowered over
the ball, insert the lock pin and secure with the clip pin.
Hook the safety chains into the truck eyelets.
The gooseneck trailer jack is a two-stage system. Turn
the handle counterclockwise to raise the jack pad o󰀨 of
the ground. Pull the spring loaded lock pin out and raise
the jack pad. Continue turning the handle to raise the
jack to the highest position.
Attaching Tag Trailer To Truck
The Wylie 300-2,010 gallon non-DOT nurse trailers and
cone trailers connect to the draw hitch with the attached
pull pin through the clevis.
Attach the safety chains to the eyelets. DOT regulations
require that the safety chains cross as they are at-
tached.
Figure A1
Installing Gooseneck Lock Pin
Figure A2
Gooseneck Trailer Jack
Jack Handle >
< Jack Lock Pin
Figure A3
Tag Hitch Attachment To Truck

11
Figure A5
Remove Hitch To Prevent Theft
Inspection & Setup
Pull the jack pin and rotate the jack or remove the jack
from the mount collar.
The Wylie tag trailer is equipped with a height adjustable
hitch. The trailer should travel level. To level the hitch,
lower the jack to support the tongue, remove the hitch
bolts, adjust the tongue height as needed, and reinsert
the hitch bolts.
The bolted hitch can be removed to help prevent theft of
the trailer.
Figure A4
Adjust Hitch Height
Hi-Rise Trailers
Hi-Rise trailers can be equipped with a ground drive pump,
but can also be congured to supply the pump mounted
on the toolbar. If the trailer is equipped with a pump and
presswheel, the trailer was shipped with a transport rod
mounted in place of the presswheel hydraulic cylinder. The
hydraulic cylinder is secured to the frame.
Raise the presswheel slightly to relieve pressure from the
rod. Remove the transport rod and replace with the cylinder
with the rod end mounted to the presswheel assembly.
Attach hydraulic hoses (not included) to the cylinder and
plug into tractor hydraulics.
Figure A6
Hi-Rise Cylinder Mounting
< Hitch
Hitch Bolts >
Hitch Bolts >
Rod End >
Hi-Rise Cylinder >
< Pressure Port
Hyd. Hose
not included
Pressure Relief >
Valve
< Return Port
Hyd. Hose
not included

12
Figure A7
Pressure Relief Valve Adjustment
The Hi-Rise pump cylinder is equipped with a pressure
relief valve to prevent excess force between the drive
wheel and the ground wheel. The drive wheel should
engage the ground wheel with enough force to drive the
pump without slippage, but not so much that the drive
wheel is attened.
If the pressure must be increased, remove the cap and
loosen the jam nut. Rotate the adjustment screw clockwise
(tighten). Adjust in ½ turn increments. Rotate counterclock-
wise (loosen) to reduce the pressure. Once the pressure
is set, tighten the jam nut and replace the cap. Make sure
that the washer is in place between the cap and jam nut.
< Jam Nut
Pressure Port >
Line to Tractor
< Washer
Cap >
Adjustment Screw >
Inspection & Setup
Steerable Trailer
The 1,250 / 1,600 gallon Steerable Trailer is usually trans-
ported with the rear axle locked in the road position. The
Steerable Trailer is equipped with crossed tie rods that
connect the front and rear axles.
To change from transport to eld position, remove the pin,
move each tie rod from the frame mount to the axle mount,
and install the pin.
Figure A8
Steerable Trailer
Tie Rod >
Frame Mount >
Front Axle Mount >
Figure A9
Tie Rods In Field Position

13
Operation
Non-DOT Nurse Trailers
The Wylie Nurse Trailers can perform a wide variety of
jobs. This manual will describe the basic operation of the
trailer. The operator must use safe operating procedures
and common sense as the trailer is used in a particular ap-
plication. Note: Open the ball valves by turning the handle
parallel to the ow. Close the valve by turning the handle
perpendicular to the ow.
Filling The Tank
The tank can be lled by three means: (1) through the tank
lid (2) through the quick-ll tting using the trailer pump (3)
through the quick-ll tting without using the trailer pump.
Figure B1
Filling Tank Through Tank Lid Opening
(1) To ll the tank through the tank lid, remove the tank lid,
insert the ll hose into the tank and turn the uid source
on. Many times, the source has su󰀩cient pressure that
requires the ll hose be held in place to prevent the ll hose
from coming out of the tank and spilling uid.
(2) The quick-ll tting allows the tank to be lled while
standing on the ground, which is safer than climbing onto
the frame. If the uid source is gravity fed, it may be faster
to ll the tank using the transfer pump (if equipped). Re-
move the cap from the quick-ll tting and quick couple the
ll hose to the quick-ll tting. Close the main tank valve,
open the sparger valve (if equipped, if not, insert discharge
hose into tank lid), and start the engine.
(3) If the uid is supplied from a pressurized source, quick
couple the ll hose to the quick ll tting, open the main
tank valve, and start the ow of uid.
Mixing The Solution
Some solutions may require mixing before transferring
them to a sprayer or other tank. Open the main tank valve
and the sparger valve (if equipped). Start the engine and
allow the uid to thoroughly mix.
Figure B2
Filling Tank Using Transfer Pump
Figure B3
Filling Tank From Pressurized Source
Always wear protective clothing, i.e. apron, face shield,
gloves and respirator, when handling any chemicals.
Failure to do so will risk chemical exposure to your
body resulting in sickness, injury or possibly death.
< Open Sparger Valve
Closed Main Tank Valve >
Open Fill Valve >
Open Main Tank Valve >
Open Fill Valve >
Operation
Stand on the trailer frame when lling the tank through
the llwell. Do not stand on the tire. The tire could
rotate resulting in bodily injury.

14
Discharging the Solution
Open the main tank valve and close the sparger valve (if
equipped). Unroll the discharge hose and close the dis-
charge valve. Start the engine, place the discharge valve
where needed, and open the discharge valve.
Controlling Surge
Wylie polyethylene tanks have a partial ba󰀪e molded into
the tank to help control surge or movement of the uid dur-
ing transport. If additional surge control is needed, Surge
Buster™ inserts are available from Wylie Spray Centers.
Figure B5
Valve Setting for Discharging Fluid
Figure B6
Discharge Valve
Figure B7
“Surge Buster™” Liquid Tie Down System
Figure B8
Inserting Surge Busters™ Into the Tank
Figure B4
Mixing Solution
< Open Sparger Valve
Open Main Tank Valve >
Closed Fill Valve >
Surge Buster™ >
< Open Valve
< Closed Valve
Operation

15
Operation
Cone Trailers
Cone Trailers are designed to be transported empty. To
lower trailer for loading:
* Select a level location for the trailer. Placing
the trailer on a hillside will result in uneven loads on
the tank when full and can cause tank failure.
* Disconnect cone trailer from tow vehicle.
* Rotate hydraulic pump valve handle clockwise
until tight. Raise trailer o󰀨 transport locks by stroking
hydraulic pump handle. If the trailer will not raise high
enough, there may be air in the system or the pump may
need adjustment. See page 17-18 for instructions.
Check to make sure that all people are away from the
cone trailer frame when it is lowered to the ground.
Failure to do so could cause bodily injury.
Figure B10
Raising Trailer O Transport Locks
* Push the transport locks “in” on both sides of
the trailer to disengage the locks. Lowering the trailer with
only one transport lock disengaged will cause equipment
damage.
* Rotate the jack handle to allow the tongue to
settle to the ground.
* Rotate the hydraulic pump valve handle coun-
terclockwise slowly and allow the frame to slowly settle
to the ground.
Figure B9
Rotate Pump Valve Handle Clockwise to Raise Trailer
< Pump Valve Handle
Figure B11
Disengaging Transport Lock (Both Sides of Trailer)
Figure B12
Tongue Lowered to Ground
Figure B13
Rotate Valve Handle Counterclockwise to Lower Trailer
Pump Valve Handle >

16
Fill the tanks to the desired level. Close the 3” valve, then
close the tank valves.
Filling through the Quick Fill coupler:
Some Cone Trailers are also equipped with a 2” or 3” Quick
Fill coupler. Remove the Quick Fill cap and attach the ll
hose. Make sure the discharge hose valve is closed, open
the appropriate tank valves, the main valve, and the Quick
Fill valve.
Filling The Cone Trailer
The Cone Trailer is designed with a versatile plumbing
system that allows the Cone Trailer to be lled for di󰀨erent
applications. The tanks can be lled with the same solution
or valves can be set to store as many as three di󰀨erent
solutions (depending on the number of cone tanks) on the
Cone Trailer.
Filling through transport 3” coupler:
The Cone Trailer is equipped with a 3” quick coupler at the
rear of the trailer. If lling from a transport truck, close the
main valve (to protect against possible pump damage), con-
nect the truck hose to the 3” coupler, open the 3” ball valve
and open the tank valves for each of the tanks to be lled.
Operation
Figure B16
Open 3” Valve and Tank Valves
Figure B14
Lowered Cone Trailer
Main Valve >
Front Tank Valve >
3” Fill Valve (Rear) >
Figure B15
Cone Trailer Valves
Open 3” Valve >
3” Truck Hose >
< Open Tank Valve
Figure B17
Filling Tanks Through Quick Fill
Fill Hose >
< Open Quick Fill Valve
< Open Main Valve
Load uid into the cone trailer tanks only when the
frame is resting on the ground. Holding or transport-
ing uid when the trailer is supported by the tires
can cause mechanical damage and failure.