Wylie Non-DOT Nurse Trailer Programming manual

Operator’s & Parts Manual
Non-DOT Nurse Trailer
Cone Trailer
Hi-Rise Trailer
Steerable Trailer
Tilt Trailer
Printed In The USA — Specications & Design Subject To Change Without Notice
6-8-18 06-25R5

This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E.
40th St., Lubbock, TX 79404 USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding
polyethylene tanks) is for one year from date of delivery to the carrier. The Warrantor warrants to the Buyer that the product(s)
sold hereunder are free from defects to material and workmanship, under normal use and service, in the hands of the original
buyer.
If goods are defective, the defective goods will be replaced with identical goods. If identical goods are not available, the Buyer
may elect to receive a refund of the purchase price for the defective goods, or the Buyer may order similar goods. The damage
for defective goods shall not exceed the purchase price of the defective goods. No allowance shall be made for labor
or expense or repairing goods without prior approval in writing by the Warrantor. The Buyer’s remedy under this warranty
does not include incidental or consequential damages.
For products not manufactured by the Warrantor, the Warrantor warrants these products to the extent of the warranties of their
respective manufactures. There are no warranties which extend beyond this limited warranty, including the implied
warranty of merchantability. Dealers or representatives shall not make any representation in regard to particular goods except
as authorized by the Warrantor through a written warranty accompanying those particular goods.
WYLIE Mfg. Co., and its divisions, “Wylie Spray Centers,” in each location, requires as a condition of sale and coverage by its
LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specications of the Warrantor.
This requirement is in addition to the LIMITED WARRANTY.
Polyethylene and berglass tanks – These tanks are warranted for the storage and transport of water, herbicide solutions
(on farm), liquid fertilizer and liquid feed. Such tanks should not be used for the storage of any bulk herbicide (undiluted). Any
such use will render this warranty void.
In addition, the Warrantor makes no warranty with regard to bulkhead tank ttings used in connection with tanks containing bulk
herbicides and the use of any such ttings sold by the Warrantor or any WYLIE dealer in connection with tanks containing bulk
herbicides is improper.
Chemical Incompatibility – The Warrantor does not make any recommendations or warranties regarding chemical compatibility.
WYLIE shall not be liable for any damages due to chemical incompatibility, and any Buyer or user should rely solely on written
information furnished by the chemical manufacturer regarding chemical compatibility.
No employee of WYLIE Mfg. Co., or its representatives, agents or dealers, is authorized to vary the terms of this limited
warranty.
This equipment was carefully designed and manufactured to give you dependable service. To insure e󰀩cient operation of
this equipment, please read this operator’s manual carefully. Check each item and acquaint yourself with the adjustments
required to maintain optimum performance and operation. Remember, this equipment’s performance depends on
how you operate and care for it!
At the end of each season, thoroughly clean and inspect your equipment. Preventive maintenance saves time and pays
dividends. Your nearest Wylie Spray Center has original equipment parts which assure proper t and best performance.
Record your equipment’s model and serial numbers and the date you purchased this equipment in the space below.
Have this information available when you order parts or attachments.
Model Number:
Serial Number:
Date Purchased:
A Message To The Owner And Operator
Limited Warranty
Disclaimer of Warranty
Warranty Information

Wylie Manufacturing Company
702 E. 40th St.
Lubbock, TX 79404
Ph. 888-788-7753
Non-DOT Trailers
Date of Purchase
Model Number
Frame Serial Number
Tank Serial Number
Wylie Invoice Number
Owner’s Name
Address
City State Zip
Phone
Email
Dealer
Owner’s Signature
Must be returned within 10 days to validate the warranty.
Type of Trailer:
Nurse Cone Tilt
Hi-Rise Steerable
Size of Trailer:
2,010 Gal. 1,600 Gal. 1,250 Gal.
1,025 Gal. 1,000 Gal. 500/300 Gal.
9,000 Gal. 6,000 Gal. 3,000 Gal.
Owner Registration
-- Or Register Online --
Go to: www.wyliesprayers.com

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1
Table of Contents
Table Of Contents
Safety Issues ...........................................................................................................................................................2 - 3
Safety Decals & Placement .....................................................................................................................................4 - 8
Introduction ................................................................................................................................................................... 9
Inspection & Setup ..............................................................................................................................................10 - 12
Operation .............................................................................................................................................................13 - 21
Nurse Trailers .........................................................................................................................................13 - 14
Cone Trailers ..........................................................................................................................................15 - 18
Hi-Rise Trailers ....................................................................................................................................... 18 - 19
Steerable Trailer .....................................................................................................................................19 - 20
Tilt Trailers ..................................................................................................................................................... 21
General Instructions ...................................................................................................................................... 22
Maintenance & Lubrication ..................................................................................................................................23 - 25
Troubleshooting Guidelines .................................................................................................................................25 - 28
Repair Parts.........................................................................................................................................................29 - 69
2010 Tag Nurse Trailer ..................................................................................................................30
1600 Gooseneck Nurse Trailer ..................................................................................................... 31
1600 Tag Platform Nurse Trailer ................................................................................................... 32
1250 Gooseneck Nurse Trailer ...................................................................................................... 33
E-Z Tow Tag Platform Nurse Trailer ............................................................................................... 34
E-Z Tow Tag Nurse Trailer ............................................................................................................. 35
1300 Cone Nurse Trailer ...............................................................................................................36
Leg Tank Tag Trailer ..................................................................................................................... 37
Elliptical Tank Tag Trailer ............................................................................................................... 38
Nurse Trailer Pump and Plumbing.................................................................................................39
Gooseneck Nurse Trailer Plumbing ............................................................................................... 40
Nurse Trailer Mix N’Fill .................................................................................................................. 41
Sight Gauge...................................................................................................................................42
Axle Assemblies .......................................................................................................................43-47
Hi-Rise Trailer ................................................................................................................................ 48
Hi-Rise 5th Wheel Assembly ......................................................................................................... 49
Hi-Rise Trailer Plumbing ................................................................................................................ 50
Hi-Rise Trailer w/Pump Plumbing .................................................................................................. 51
Cone Trailer (Double, Triple) .........................................................................................................52
Cone Trailer Hydraulic Lift System (Double, Triple)....................................................................... 53
Cone Trailer Plumbing ................................................................................................................... 54
Cone Trailer Pump Plumbing.........................................................................................................55
Cone Trailer (Single)......................................................................................................................56
Cone Trailer Hydraulic Lift System (Single) ................................................................................... 57
Steerable Nurse Trailer..................................................................................................................58
Steerable Nurse Trailer 5th Wheel Assemblies ............................................................................. 59
Steerable Nurse Trailer Axle & Hub ............................................................................................... 60
Steerable Nurse Trailer Plumbing..................................................................................................61
Steerable Nurse Trailer w/Pump Plumbing.................................................................................... 62
Tilt Trailers ................................................................................................................................63-64
Wiring Schematic...........................................................................................................................65
Banjo Pump ..............................................................................................................................66-67
CDS/John Blue Piston Pump....................................................................................................68-69

2
Safety Issues
Safety Precautions
Be alert when you see the above symbol in the manual. It warns of a hazard
which might lead to injury. It means: Attention! Become alert! Your safety is
Involved!
Three (3) words (Danger, Warning, and Caution) are associated with this symbol.
DANGER – Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations.
WARNING – Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION – Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury.
NOTICE – Indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
SAFETY INSTRUCTIONS - Indicates a type of safety sign where specic safety-related instructions or procedures are described.
Before Use
Do not operate trailer until this manual has been read and understood!
• Thoroughly read and understand all instructions before operating this trailer. If you have questions,
please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, [phone].
You can also contact your nearest Wylie Spray Center.
•Make sure that the trailer is properly attached to the tow vehicle, including safety chains and hitch.
•Check lug bolts for tightness and tires for wear.
• Adjust hitch height as needed to assure that trailer is level when fully loaded.
• Always wear safety goggles, chemical resistant apron and rubber gloves when handling chemicals.
• Read and understand the chemical manufacturer’s safety guidelines on handling, mixing and application.
During Use
• Non-DOT trailers are not designed to be operated on highways. Most models are not standard equipped with lights and brakes.
Non-DOT trailers are designed for o󰀨-road/on-farm use only. Maximum operating speed is 20 mph.
• Do not allow anyone to ride on trailer during operation. Falling can cause injury or death.
• Reduce speed when crossing uneven or rough terrain.
• Always turn o󰀨 tow vehicle engine and set the brake before making adjustments or repairs to an attached trailer.

3
Safety Issues
• Inspect trailer for wear or damage.
• Ensure that all fasteners and ttings are tight.
• Flush tank and pump with fresh water if chemicals are used. Dispose of ush water using
appropriate means.
• Carry out maintenance and/or lubrication procedures as outlined in this manual.
• Keep hands, feet and clothing away from moving parts.
• Wear protective clothing and gloves when working with chemicals.
• Assure that the hitch is attached to the proper size ball (if applicable).
• Attach the safety chains to the tow vehicle.
• Plug the lights into the tow vehicle (if applicable).
• Non-DOT trailers are not designed to be operated on highways. Most models are not standard equipped with lights and brakes.
Non-DOT trailers are designed for o󰀨-road/on-farm use only. Maximum operating speed is 20 mph.
• When possible, avoid operating the tow vehicle near ditches, embankments and holes.
• Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces.
• Do not permit others to ride.
• Operate tow vehicle smoothly – no jerky turns, starts and stops.
• Hitch only to the hitch points recommended by the tow vehicle manufacturer.
• When tow vehicle is idle, engage brakes and park lock securely.
• Tighten lug bolts before transporting the rst time and maintain proper torque.
• Do not store or transport any petroleum based or ammable liquid in the polyethylene tank.
After Use
Always
Operator’s Instructions

4
Safety Decals & Placement
Nurse Trailers
Safety Issues
Decal #V9020 Decal #V9022
Decal #V9019

5
Safety Decals & Placement
Cone Trailers
Safety Issues
Decal #V9020 Decal #V9013
Decal #V9049
Decal #V9022

6
Safety Issues
Safety Decals & Placement
Steerable Trailers
Decal #V9020
Decal #V9019
Decal #V9015
Decal #V9047