Wylie Vineyard Sprayer Programming manual

Vineyard Sprayer
Printed In The USA — Specications & Design Subject To Change Without Notice!
6-1-17 17-004R0
Operator’s & Parts Manual

This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E.
40th St., Lubbock, TX 79404 USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding
polyethylene tanks) is for one year from date of delivery to the carrier. The Warrantor warrants to the Buyer that the product(s)
sold hereunder are free from defects to material and workmanship, under normal use and service, in the hands of the original
buyer.
If goods are defective, the defective goods will be replaced with identical goods. If identical goods are not available, the Buyer
may elect to receive a refund of the purchase price for the defective goods, or the Buyer may order similar goods. The damage
for defective goods shall not exceed the purchase price of the defective goods. No allowance shall be made for labor
or expense or repairing goods without prior approval in writing by the Warrantor. The Buyer’s remedy under this warranty
does not include incidental or consequential damages.
For products not manufactured by the Warrantor, the Warrantor warrants these products to the extent of the warranties of their
respective manufactures. There are no warranties which extend beyond this limited warranty, including the implied
warranty of merchantability. Dealers or representatives shall not make any representation in regard to particular goods except
as authorized by the Warrantor through a written warranty accompanying those particular goods.
WYLIE Mfg. Co., and its divisions, “Wylie Spray Centers,” in each location, requires as a condition of sale and coverage by its
LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specications of the Warrantor.
This requirement is in addition to the LIMITED WARRANTY.
Polyethylene and berglass tanks – These tanks are warranted for the storage and transport of water, herbicide solutions
(on farm), liquid fertilizer and liquid feed. Such tanks should not be used for the storage of any bulk herbicide (undiluted). Any
such use will render this warranty void.
In addition, the Warrantor makes no warranty with regard to bulkhead tank ttings used in connection with tanks containing bulk
herbicides and the use of any such ttings sold by the Warrantor or any WYLIE dealer in connection with tanks containing bulk
herbicides is improper.
Chemical Incompatibility – The Warrantor does not make any recommendations or warranties regarding chemical compatibility.
WYLIE shall not be liable for any damages due to chemical incompatibility, and any Buyer or user should rely solely on written
information furnished by the chemical manufacturer regarding chemical compatibility.
No employee of WYLIE Mfg. Co., or its representatives, agents or dealers, is authorized to vary the terms of this limited
warranty.
This equipment was carefully designed and manufactured to give you dependable service. To insure e󰀩cient operation of
this equipment, please read this operator’s manual carefully. Check each item and acquaint yourself with the adjustments
required to maintain optimum performance and operation. Remember, this equipment’s performance depends on
how you operate and care for it!
At the end of each season, thoroughly clean and inspect your equipment. Preventive maintenance saves time and pays
dividends. Your nearest Wylie Spray Center has original equipment parts which assure proper t and best performance.
Record your equipment’s model and serial numbers and the date you purchased this equipment in the space below.
Have this information available when you order parts or attachments.
Model Number:
Serial Number:
Date Purchased:
Limited Warranty
Disclaimer of Warranty
Warranty Information

Wylie Manufacturing Company
702 E. 40th St.
Lubbock, TX 79404
Ph. 888-788-7753
Vineyard Sprayer
Size of Trailer:
200 Gallon
300 Gallon
500 Gallon
Owner Registration
-- Or Register Online --
Go to: www.wyliesprayers.com
Date of Purchase
Model Number
Tank Serial Number
Trailer Serial Number
Engine Serial Number
Wylie Invoice Number
Owner’s Name
Address
City State Zip
Phone
Email
Dealer
Owner’s Signature
Must be returned within 10 days to validate the warranty.

.

1
Table of Contents
Table Of Contents
Safety Issues ...........................................................................................................................................................2 - 3
Safety Decals & Placement .......................................................................................................................................... 4
Introduction ................................................................................................................................................................... 5
Inspection & Setup ................................................................................................................................................ 6 - 11
Spray Tip Chart........................................................................................................................................................... 10
Operation ............................................................................................................................................................12 - 15
Maintenance ............................................................................................................................................................... 16
Lubrication .................................................................................................................................................................. 17
Troubleshooting Guidelines ........................................................................................................................................ 18
Repair Parts.........................................................................................................................................................19 - 32
200 Gal. Vineyard Sprayer ............................................................................................................20
300/500 Gal. Vineyard Sprayer .....................................................................................................21
Pump Plumbing .............................................................................................................................22
Vineyard Sprayer Plumbing ........................................................................................................... 23
Suction/Fill Plumbing .....................................................................................................................24
Control Plumbing and Engine ........................................................................................................ 25
Front Air Volute ..............................................................................................................................26
Rear Air Volute...............................................................................................................................27
Air Volute Plumbing .......................................................................................................................28
Spray Tank Plumbing .....................................................................................................................29
Ace Pump ...............................................................................................................................30 - 31
Axle, Tires, Hubs ...........................................................................................................................32

2
Safety Issues
Safety Precautions
Be alert when you see the above symbol in the manual. It warns of a hazard
which might lead to injury. It means: Attention! Become alert! Your safety is
involved!
Three (3) words (Danger, Warning, and Caution) are associated with this symbol.
DANGER – Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations.
WARNING – Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION – Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury.
NOTICE – Indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
SAFETY INSTRUCTIONS - Indicates a type of safety sign where specic safety-related instructions or procedures are described.
Before Use
Do not operate sprayer until this manual has been read and understood!
• Thoroughly read and understand all instructions before operating this sprayer. If you have questions,
please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, [phone].
You can also contact your nearest Wylie Spray Center.
• Make sure that the sprayer is properly attached to the tow vehicle, including safety chains and hitch.
•Check lug bolts for tightness and tires for wear.
•Adjust hitch height as needed to assure that sprayer is level when fully loaded.
•Read and understand the engine manufacturer owner’s manual for instructions to safely operate the blower engine.
During Use
•Do not allow anyone to ride on sprayer during operation. Falling can cause injury or death.
•Reduce speed when crossing uneven or rough terrain.
•Always turn o󰀨 tow vehicle engine before making adjustments or repairs to an attached trailer.

3
Safety Issues
• Inspect sprayer for wear or damage.
• Ensure that all fasteners and ttings are tight.
• Drain water from tanks and lines to prevent freezing if unit is not being used.
• Flush tank and pump with fresh water. Dispose of ush water using appropriate means.
• Carry out maintenance and/or lubrication procedures as outlined in this manual.
• Keep hands, feet and clothing away from moving parts.
• Attach the safety chains to the tow vehicle.
• Wear protective clothing and gloves when working with chemicals.
• Keep belt guards in place when operating sprayer.
• Securely fasten seat belt if tractor is equipped with a (ROPS).
• When possible, avoid operating the tow vehicle near ditches, embankments and holes.
• Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces.
• Do not permit others to ride.
• Operate tow vehicle smoothly – no jerky turns, starts and stops.
• Hitch only to the hitch points recommended by the tow vehicle manufacturer.
• When tow vehicle is idle, engage brakes and park lock securely.
• Tighten lug bolts before transporting the rst time and maintain proper torque.
• Do not store or transport any petroleum based or ammable liquid in the polyethylene tank.
• Limit transport speed to 25 mph.
After Use
Always
Operator’s Instructions

4
Safety Decals & Placement
Safety Issues
Vineyard Sprayer
Contact us at [email protected] or 888-788-7753
to order safety decal or manual replacements.
Decal #SW701W
Decal #V9055
Decal #V9019

5
The Wylie Vineyard Sprayers are the result of years of testing and eld proven experience. They are built of the nest
materials and expert workmanship to provide you with years of reliable service. The Vineyard Sprayer is equipped with
either a 200, 300 or 500 gallon spray tank, 29” vaneaxial variable speed fan that is powered by a 22 hp Honda engine
and an Ace centrifugal pump.
The Vineyard Sprayer is designed to apply insecticides and fungicides in grape vineyards.
This manual explains how to safely and properly operate and maintain your Vineyard Sprayer. A separate manual is
included with operating instructions for the Honda engine. Thoroughly read and understand the contents of this manual
before operating your sprayer. If you have questions or do not understand particular items, contact your nearest Wylie
Spray Center or call Wylie Manufacturing at [phone]. Please keep this manual handy to answer questions you
may have as they arise.
Pay Particular Attention To All Safety Suggestions – Their purpose is to assure safe operation of the sprayer and
prevent injury or damage to yourself or the unit.
Introduction
Introduction
300 Gal. Vineyard Sprayer

6
Attach the sprayer with the hitch pin. Secure the hitch
pin with the clip pin.
Attach the safety chains to the tractor.
Raise the jack, remove it from the tongue and attach it to
the transport mount.
Preparing the Vineyard Sprayer for Initial Operation
Fill the fuel tank with gasoline which supplies the blower
engine as shown in Figure A5.
Fill the fresh water tank with potable water for personal
hygiene and rst aid as shown in Figure A5.
Check the oil level in the blower engine as shown in Figure
A6.
Inspection & Setup
Inspection & Setup - Vineyard Sprayer
Initial Inspection
Your Vineyard Sprayer is delivered ready for operation.
However, it is suggested that you check lug nuts and other
fasteners for proper torque. Check the motor to assure that
it has the proper oil level (see the motor operator’s manual
for details). Make a visual inspection to assure that nothing
was damaged in shipping. Report any problems to your
dealer or to Wylie Manufacturing.
The owner’s manual should be stored in the manual stor-
age sleeve located near the fresh water tank or on the
trailer tongue, depending on the model as seen in Figure
A1 and A4.
Attaching Trailer To Tractor
The drawbar is equipped with a clevis hitch with a height
adjustment channel.
Set the hitch in the height adjustment channel so that
the trailer is level when attached to the tractor.
Figure A1
Manual Storage Sleeve
Figure A4
Jack on Transport Mount
Manual Storage >
Sleeve
Figure A3
Vineyard Sprayer Attached to Tractor
< Height Adjustment
< Safety Chains
Hitch >
< Height Adjustment Channel
< Clevis Hitch
Figure A2
Vineyard Sprayer Hitch
< Clip Pin
< Jack
Jack on Transport Mount >
Manual Storage >
Sleeve

7
Installing Pump Module
It may be necessary to remove the belt guard from the
pump. Pull the coupler collar back and slide the PTO pump
coupler on the 540 RPM tractor PTO shaft. The pump cou-
pler should be slipped over the PTO shaft far enough for the
coupler collar to lock in position. Pull on the pump to make
sure that it is in the locked position. Install the belt guard
as shown in Figure A8. The belt guard is held securely in
place with a bolt through the anchor plate and a threaded
plate inside the belt guard. Refer to the Ace Pump owner’s
manual for more mounting and maintenance information.
Attach the pump chain to the tractor to prevent the pump
from rotating with the PTO shaft. The discharge manifold
should be above the pump volute for proper priming.
Figure A8
PTO Pump Mounting
Inspection & Setup
Check the lug nut tightness on the trailer wheels to make
sure they are secure before transport and operation.
The tractor engine must be turned o and the park
brake engaged before mounting the pump on the
PTO shaft. Failure to do so could result in
serious bodily injury.
Figure A5
Fresh Water and Fuel Tanks
< Fresh Water Tank
< Gasoline Fuel Tank
The belt guard must be re-installed if it was removed.
Failure to do so could result in serious bodily injury.
< PTO Pump
Belt Guard >
Pump Chain >
Figure A7
Tighten Lug Nuts Before Operation
< Engine Oil Dip Stick
Figure A6
Check Engine Oil Level
< Anchor Plate
< Discharge Manifold
Personal Hygiene Faucet >

8
Inspection & Setup
Route the suction hose from the pump and connect it to
the suction quick coupler (left side). (Note: Left and right
are determined by standing behind the sprayer, looking
toward the tractor.)
Connect the discharge hose to the bypass/agitator quick
coupler (right side).
Connect the main sprayer hose from the trailer to the quick
coupler on the pump discharge manifold.
The Raven SCS440 automatic control should be mounted
in a convenient location on the tractor or in the tractor cab.
Refer to the Raven owner’s manual for full instructions for
mounting and calibrating the SCS440 automatic control.
Connect the control cable from the SCS440 console to the
corresponding cable on the trailer as shown in Figure A9.
Secure the connection with the coupler.
Initial Operation
The system should be tested with water before using spray
solution to check for any leaks and proper operation.
Add at least 50 gallons of water to the main tank for testing
(enough water to ood the line strainer). Do not install any
spray tips until the system has been ushed.
With the parking brake set, start the tractor engine, open
the main tank valve, the suction valve, the agitator valve
and the bypass valve. Engage the PTO pump. Once the
pump primes, water will be owing back to the tank through
the bypass and agitator.
If water is not owing to the tank, loosen the air bleed plug
(Fig. A9) on the pump and/or add more water to the tank.
On the SCS440 console, ip the Power Switch “On”, set
the Flow Control switch to “MAN” (manual), ip the Boom
1 and Boom 2 switches “On” and the Master Switch “On”.
Hold the Flow Control switch to “INC” (increase) which will
open the regulator valve. (See Figure A10)
Water should ow from the nozzle bodies. If water does not
ow from all the bodies, increase the engine RPM’s and
close the agitator valve. Let several gallons ow through
all of the spray nozzle bodies (without spray tips) to ush
out any foreign matter in the hoses.
Figure A10
Raven SCS440 Suggested Mounting
Figure A9
Pump Connections
SCS440 Console >
< Open Main
Tank Valve
Main Sprayer Hose >
Open >
Agitator Valve
< Open Suction Valve
< Open Bypass Valve
Figure A11
Sprayer Valves
< Master Switch
< Boom Switches
< Flow Control
Power Switch >
< Bypass/Agitator
Coupling
< Pump Suction
Pump Discharge >
Manifold
Main Sprayer >
Hose
Suction Coupling >
SCS440 >
Control
Cable
< Discharge Hose
< Air Bleed
Plug

9
Flip the Master Switch “O󰀨” and disengage the PTO pump.
Spray Tip Selection
Due to the various applications of the vineyard sprayer, the
spray tips are not included with the sprayer. To determine
which spray tip will t your application, use the following
formula:
GPA X MPH X W
GPM =
5,940 (constant)
GPM - Gallons Per Minute GPA - Gallons Per Acre
MPH - Miles Per Hour W - Width (inches)
W = Row spacing (in inches) divided by the number of
nozzles per row.
The Wylie Vineyard Sprayer has 14 nozzles.
Example: 11’ row (121”) / 14 nozzles = 8.64” (W)
Formula Example:
25 x 4 x 8.64 864
GPM = =
5,940 5,940
Answer: 0.145 GPM
Inspection & Setup
The Teejet Conejet nozzle is very popular with the Vine-
yard sprayer. A Conjet spray tip chart is included on page
10 (Figure A15). In the example of 0.145 GPM, the chart
shows that the TX-VK6 nozzle will operate at 90 PSI; the
TX-VK8 will operate at 50 psi.
Spray Tip Installation
Assemble the spray tips as shown in Figure A13. There
are fourteen nozzles. Twelve nozzles include an adapter.
The second from the top nozzle on each side does not
include an adapter so that they do not extend past the air
ow panels.
Install the spray tips on the nozzle bodies by pressing the
nozzle assembly on the body and turning to the right ¼ turn.
Figure A12
Flushing Spray Boom Without Spray Tips
Assembled Spray >
Nozzle w/ Adapter
< Spray Tip
< Cap
< Washer
< Screen
< Adapter
Figure A13
Spray Nozzle Assemblies
Figure A14
Spray Nozzle With and Without Adapters
Spray Nozzle Assembly >
With Adapter
Spray Nozzle Assembly >
Without Adapter

10
Spray Tip Chart
Conejet Spray Tip Chart for Airblast Sprayers
Figure A15

11
Open the main tank valve, suction valve, and the agitator
valve. Close the bypass valve.
Engage the pump and ip the Master Switch “On”. Adjust
the Flow Control Switch until the pressure gauge reads 40
PSI. The bypass/agitator valve can be closed, if needed,
to achieve the proper operating pressure.
< Open Main
Tank Valve
< Open Agitator
Valve
< Open Suction Valve
< Closed
Bypass Valve
Figure A16
Valve Setting to Test Pressure
Check the complete system for leaks. If the pressure will
not come up (with the bypass/agitator valve closed), check
for an air leak on the suction side and su󰀩cient water in
the tank.
Inspection & Setup
Figure A17
Pressure Testing
< Pressure Gauge

12
Filling the Sprayer
The spray tank can be lled through the llwell or the bot-
tom ll valve. To ll through the bottom ll valve, close the
ll valve and remove the coupler cap. Couple the supply
hose to the bottom ll valve.
Start the supply pump, open the supply valve and the ll
valve. When the tank is lled to the desired level, close
the supply valve and ll valve before turning o󰀨 the pump.
Uncouple the ll hose and replace the coupler cap.
Open the main tank, suction, agitator, and bypass valve.
Flip the Master Switch “O󰀨”. Start the pump and allow the
spray solution to mix thoroughly.
Controller Setting
Refer to the Raven SCS440 Automatic Control owner’s
manual for specic instructions on setting the controller
for operation at the desired rate.
Sprayer Operation
Position the trailer in the vineyard row. The two top nozzles
and the bottom nozzle on each side can be adjusted for
the desired spray angle. These three nozzles should all be
aimed toward the cordon.
Operation
Figure B1
Supply Hose Coupled To Fill Valve
Appropriate safety clothing must be worn when
handling chemicals. This may include gloves, apron,
face shield and/or respirator. Physical contact or
ingestion/inhalation of certain agricultural chemicals
can result in bodily injury or death. Refer to chemical
label for safety recommendations.
Operation - Vineyard Sprayer
< Closed Fill Valve
< Closed Supply Valve
Figure B2
Filling Spray Tank
Fill Hose >
< Open Fill Valve
< Open Supply Valve
< Open Main
Tank Valve
Open >
Agitator Valve
< Open Suction Valve
< Open Bypass Valve
Figure B3
Valve Setting to Mix Spray Solution
Figure B4
Raven SCS440 Automatic Controller

13
Operation
Start the Honda engine. Advance the throttle slowly as the
fan attains full operating speed.
Open the main tank valve, suction valve and the agitator
valve. Close the bypass valve.
Engage the pump and bring it up to operating speed.
Flip the Power Switch “On”, select the Rate that has been
calibrated (Rate 1 or 2), ip Boom Switches 1 and 2 “On”,
and ip the Master Switch “On”.
Move the tractor forward. The automatic controller opens
the regulator valve in relationship to the ground speed. The
Flow Control switch is not active when in Rate 1 or 2. The
Flow Control switch is only active in Manual Mode.
Figure B5
Directed Nozzles Aimed At Cordon
Cordon >
Figure B6
Fan Engine Controls
Ignition Key >
Throttle >
< Open Main
Tank Valve
< Open Agitator
Valve
< Open Suction Valve
< Closed
Bypass Valve
Figure B7
Operation Valve Settings
< Master Switch
< Boom Switches
< Flow Control
< Power Switch
< Rate Switch
Figure B8
Controller Switch Settings for Operation

14
Operating Recommendations
The Vineyard Sprayer can be operated at a variety of
ground speeds. Care and common sense, however, must
be used to determine the optimum speed for a particular
spraying operation. Factors such as rough surface condi-
tions, hillsides, and coverage requirements will require a
slower operating speed.
Listed below are several things you should do to maintain
trouble free spraying:
*Make sure spray tips are sized for the desired
volume and speed. (Refer to the TeeJet Cata-
log or Wylie web site (www.wyliesprayers.com)
if using TeeJet™ tips.)
*Clean pump strainer as needed to maintain
adequate ow to the pump.
*Keep the agitator ball valve partially or fully
open, if possible, to maintain chemical
suspension and circulation, and prevent
pump overheating.
*Plan your spray operation to be out of chemical
at the end of the day to prevent overnight
settling in the tank and lines.
End Of The Day Procedure
Add at least 25 gallons of water to an empty spray tank.
With the controller “O󰀨”, open the agitator and bypass
valves. Engage the pump to ush the lines and rinse the
tank. Close the agitator valve. Set the controller to “Manual”
and open the boom valves to ush the boom. Spray the
rinse solution or drain the tank and properly dispose of the
rinse solution.
Pressure wash the outside of the sprayer to prevent the
buildup of dirt/chemical.
Operation
Refer to the appropriate spray nozzle application chart for
rate/pressure performance specications. When the de-
sired eld speed is attained, note the pressure. Many vine-
yard applications require a spray pressure of 80-110 PSI.
If the sprayer does not come up to the desired pressure,
it may be necessary to partially or completely close the
agitator valve.
At the end of the row, ip the Master Switch “O󰀨”.
If it is necessary to spray from only one side of the sprayer,
activate the appropriate Boom Switch and the Master
Switch.
At the end of the spraying operation, ip the Master Switch
“O󰀨” and disengage the pump.
When the sprayer is not operated for several minutes or
when the tank is relled, it is recommended that the spray
solution be agitated thoroughly before spraying.
The bypass is equipped with a rotary nozzle inside the top
of the tank. This nozzle is useful for rinsing the tank when
changing chemicals. Add at least 50 gallons of clean water.
Activate the pump with the agitator and bypass valves open.
It may be necessary to remove the screen basket from the
llwell to access the whole tank for rinsing.
Figure B9
Pressure Gauge During Application
Figure B10
Rotary Nozzle on Bypass Line
< Pressure Gauge

15
Operation
Preparing The Sprayer For Storage
(1) Flush the tank, pump and lines with clean water.
(2) Remove cap from the main tank ll valve and open
ball valve to drain the spray tank.
(3) Drain the fresh water tank by removing the plug.
(4) Remove the strainer base and screen to drain the
suction plumbing. Remove pump plug to drain pump
housing.
(5) Remove tips and strainers from the nozzle bodies.
Clean strainers and check tips for wear and damage.
(6) Pull the clip pins from the electric ball valves. Drain
any water from the boom supply lines. Replace the lines
and clip pins.
(7) Check any ttings where water can collect and
disconnect to allow drainage. Reconnect all ttings and
ensure tightness once system is drained.
(8) For further protection, pump environmentally safe
antifreeze or winter grade windshield washing uid into
the lines.
Clip Pins
< Boom Supply Lines
Figure B11
Draining Boom Supply Lines

16
Cleaning the Spray System
From time to time it may be necessary to clean debris from
the Y-strainer.
Close the main tank valve and suction valve to isolate the
Y-strainer.
Unscrew the strainer bowl, remove the screen and clean
as necessary. Make sure the O-ring is on the bowl before
re-installing the screen and bowl. A missing or pinched O-
ring will result in a uid and air leak. Do not over-tighten
the strainer bowl.
Open the main tank valve and suction valve before operat-
ing the sprayer.
Maintenance
Maintenance
< Closed Main
Tank Valve
< Y-Strainer
< Closed Suction Valve
Figure C1
Valve Setting to Clean Strainer
Figure C2
Cleaning Y-Strainer
Y-Strainer >
O-Ring > Bowl
< Strainer Screen
Cleaning Spray Tips
If one or more nozzles show an uneven spray pattern,
debris may be restricting the ow in the nozzle.
Remove the cap and clean the tip strainer. If it is necessary
to remove debris from the spray tip orice, use an approved
spray tip cleaning brush. Do not clean the spray tip with
wire or a pocket knife. The orice can be damaged result-
ing in incorrect spray pattern and/or ow.
Chemical Compatibility
The polyethylene tank is designed to hold water based
chemicals. Wylie polyethylene tanks are not designed
to hold petroleum based chemicals or petroleum fuels.
Wear protective gloves when handling spray system
components. Failure to do so can cause exposure to
harmful chemicals which could result in
serious bodily injury.
Figure C3
Removing Spray Tip Screen