Xantrex FREEDOM SW 3000 User manual

TM
TM
This guide for use by qualified installers only.
Freedom SW 3000
Sine Wave Inverter/Charger
Installation Guide
FREEDOM SW 3000
Inverter
Reset Enable Inverter AC/
On Charge Fault
Xanbus Interface
FREEDOM SW 3000
Inverter
Reset Enable Inverter AC/
On Charge Fault
Xanbus Interface
Dateof Manufacture
SerialNumber
CAUTION:
Toreduce the risk of fire, do not
coveror obstruct ventilation openings. Donot mount
ina zero-clearance compartment. Overheatingmay
result. Do not expose to rain or spray.
INSTALLATION REQUIREMENTS:
Mountthis inverter/charger only in the orientations
specifiedin the installation guide provided.
WARNING:
Shockhazard. Donot open. No
userserviceable parts. Energizedfrom both AC and
DCsources. Disconnectall sources before servicing.
Useonly ground-fault circuit interrupters (GFCI)
specifiedin the installation guide supplied. Other
typesmay fail to operate properly when connected to
thisequipment. Referto manual. Charge only
lead-acidbatteries. Otherbattery types may burst
causingpersonal injury and damage.
NominalDC Operating Voltage: 12 Vdc
NominalAC Output Voltage: 120 Vac ,1Ø
NominalAC Output Frequency: 60 Hz
Max.Continuous AC Output Current: 25 A
Max.Operating DC Input Current: 320 A
Max.Continuous AC Output at Nominal DC
Input:3000 VA at 25°C
Max.Output Surge Power (5 s duration): 6000 VA
Max.DC Input Voltage: 16 Vdc
Max.Ambient Temperature: 50°C
Inverter Mode:
NominalAC Input Voltage: 120 Vac ,60 Hz, 1Ø
PowerFactor: > 0.95
ChargingDC Output Voltage Range: 5.0 - 16.0 Vdc
Max.Continuous Battery Charger DC Current at
NominalAC Input: 150 A
Max.AC Input Current: 30 A per line Split Phase,
30 A per line Dual
Charger Mode:
3000WSINEWAVE INVERTER/CHARGER
FSW3000
815-3000
Model
Number
FGA
Number
FREEDOMSW 3000
Designedin Canada
Assembledin China
DANGER:
Toreduce the risk of explosion, do not
installin an area in which ignition-protected
euipmentis required.
UL458
CSA107.1-01
3033614
FREEDOM SW 3000
FREEDOM SW 3000

975-0546-01-01 i
This guide for use by qualified installers only.
About Xantrex
Xantrex Technology Inc. (www.xantrex.com), a subsidiary of Schneider Electric, is a
world leader in the development, manufacturing and marketing of advanced power
electronic products and systems for the renewable and mobile power markets. The
company's products convert and control raw electrical power from any central,
distributed, renewable, or backup power source into high-quality power required by
electronic equipment and the electricity grid. Xantrex is headquartered in Vancouver,
Canada, with facilities in the United States, Germany, Spain, and a joint venture in
China.
Trademarks
Xantrex and Smart Choice for Power are trademarks of Schneider Electric
International Services sprl, registered in the U.S. and other countries. Other
trademarks, registered trademarks, and product names are the property of their
respective owners and are used herein for identification purposes only.
Notice of Copyright
Freedom SW 3000 Sine Wave Inverter/Charger Installation Guide © January 2010
Xantrex Technology Inc. All rights reserved. No part of this document may be
reproduced in any form or disclosed to third parties without the express written
consent of: Xantrex Technology Inc., 161-G South Vasco Road, Livermore,
California, USA 94551. Xantrex Technology Inc. reserves the right to revise this
document and to periodically make changes to the content hereof without obligation
or organization of such revisions or changes unless required to do so by prior
arrangement.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’SRISK; AND
(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE
ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision
January 2010 Rev A
Document Part Number
975-0546-01-01
Product Number
815-3000
Contact Information
Telephone: [phone] (toll free North America)
1 408 987 6030 (direct)
Fax: [phone] (toll free North America)
Email: [e-mail]
Web: www.xantrex.com

ii Freedom SW 3000 Installation Guide
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide procedures for installing
the Freedom SW 3000 Inverter/Charger.
Scope
The Guide provides safety guidelines as well as information on installing
the inverter/charger. It does not provide details about particular brands of
batteries. You need to consult individual battery manufacturers for this
information.
Audience
The Guide is intended for qualified installers who need to install and
configure the Freedom SW 3000 Inverter/Charger.
The installer should have knowledge and experience in installing electrical
equipment, knowledge of the applicable installation codes, and awareness
of the hazards involved in performing electrical work and how to reduce
those hazards. A qualified technician or electrician has this knowledge and
experience.
Conventions Used
The following conventions are used in this guide.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions will result in death or serious
injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can result in death or serious
injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can result in minor or moderate
injury.

975-0546-01-01 iii
This guide for use by qualified installers only.
Related Information
You can find more information about Xantrex Technology Inc. as well as
its products and services at www.xantrex.com.
NOTE: The Installation Guide (Document Part Number: 975-0545-01-01) is
primarily intended for qualified installers who need to install and configure
the Freedom SW 3000 Inverter/Charger. The installer should have
knowledge and experience in installing electrical equipment, knowledge of
the applicable installation codes, and awareness of the hazards involved in
performing electrical work and how to reduce those hazards. A qualified
technician or electrician has this knowledge and experience.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can damage the unit and/or
damage other equipment.
IMPORTANT: These notes describe things which are important for you to
know, however, they are not as serious as a caution or warning.

iv Freedom SW 3000 Installation Guide
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS INSTALLATION GUIDE FOR
FUTURE REFERENCE.
This chapter contains important safety and installation instructions for the
Freedom SW 3000 Inverter/Charger (Freedom SW 3000). Each time,
before using the Freedom SW 3000, READ ALL instructions and
cautionary markings on or provided with the inverter/charger, the batteries,
and all appropriate sections of this guide.
NOTE: The Freedom SW 3000 contains no user-serviceable parts. See
“Warranty and Return Information” on page 65 of the Owner’s Guide for
guidance.
NOTE: Turning off the inverter/charger using the on/off switch on the front
panel will not reduce an electrical shock hazard.
ELECTRICAL SHOCK HAZARD
• Do not expose the Freedom SW 3000 to rain, snow, spray, or bilge
water. This inverter/charger is designed for indoor use only.
• Do not operate the inverter/charger if it has received a sharp blow,
been dropped, has cracks or openings in the enclosure including if the
fuse cover has been lost, damaged, or will not close, or otherwise
damaged in any other way.
• Do not disassemble the inverter/charger. Internal capacitors remain
charged after all power is disconnected.
• Disconnect both AC and DC power from the inverter/charger before
attempting any maintenance or cleaning or working on any circuits
connected to the inverter/charger. See note below.
• Do not operate the inverter/charger with damaged or substandard
wiring. Make sure that all wiring is in good condition and is not
undersized.
Failure to follow these instructions will result in death or serious
injury.

975-0546-01-01 v
This guide for use by qualified installers only.
NOTES:
1. Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use
in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
2. This inverter/charger contains components which tend to produce arcs
or sparks.
3. Locations include any space containing gasoline-powered machinery,
fuel tanks, as well as joints, fittings, or other connections between
components of the fuel system.
FIRE AND BURN HAZARD
• Do not cover or obstruct the air intake vent openings and/or install in
a zero-clearance compartment.
• Do not use transformerless battery chargers in conjunction with the
inverter/charger due to overheating.
Failure to follow these instructions will result in death or serious
injury.
EXPLOSION HAZARD
• Charge only properly rated (such as 12 V) lead-acid (GEL, AGM,
Flooded, or lead-calcium) rechargeable batteries because other
battery types may explode and burst.
• Do not work in the vicinity of lead-acid batteries. Batteries generate
explosive gases during normal operation. See note #1.
• Do not install and/or operate in compartments containing flammable
materials or in locations that require ignition-protected equipment.
See notes #2 and #3.
Failure to follow these instructions will result in death or serious
injury.

vi Freedom SW 3000 Installation Guide
Precautions When Working With Batteries
NOTES:
1. Mount and place the Freedom SW 3000 Inverter/Charger unit away
from batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and get medical attention
immediately.
5. Use extra caution to reduce the risk or dropping a metal tool on the
battery. It could spark or short circuit the battery or other electrical
parts and could cause an explosion.
6. Batteries can produce a short circuit current high enough to weld a ring
or metal bracelet or the like to the battery terminal, causing a severe
burn.
7. When removing a battery, always remove the negative terminal from
the battery first for systems with grounded negative. If it is grounded
positive, remove the positive terminal first. Make sure all loads
connected to the battery and all accessories are off so you don’t cause
an arc.
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO-
SION FROM VENTED GASES HAZARDS
• Always wear proper, non-absorbent gloves, complete eye protection,
and clothing protection. Avoid touching your eyes and wiping your
forehead while working near batteries. See note #4.
• Remove all personal metal items, like rings, bracelets, and watches
when working with batteries. See notes #5 and #6 below.
• Never smoke or allow a spark or flame near the engine or batteries.
• Never charge a frozen battery.
Failure to follow these instructions can result in death or serious
injury.

975-0546-01-01 vii
This guide for use by qualified installers only.
Precautions When Preparing to Charge
NOTES:
• Study and follow all of the battery manufacturer's specific precautions,
such as removing or not removing cell caps while charging, whether
equalization is acceptable for your battery, and recommended rates of
charge.
• For flooded non-sealed batteries, add distilled water in each cell until
battery acid reaches the level specified by the battery manufacturer.
This helps to purge excessive gas from cells. Do not overfill. For a
battery without removable cell caps, carefully follow manufacturer's
instructions.
Precautions When Placing the Inverter/Charger
EXPOSURE TO CHEMICALS AND GASES HAZARD
• Make sure the area around the battery is well ventilated.
• Make sure the voltage of the batteries matches the output voltage of
the inverter/charger.
• Be careful to keep corrosion from coming into contact with your eyes
and skin when cleaning battery terminals.
Failure to follow these instructions can result in death or serious
injury.
RISK OF DAMAGE TO THE INVERTER/CHARGER
• Never allow battery acid to drip on the inverter/charger when reading
gravity, or filling battery.
• Never place the Freedom SW 3000 Inverter/Charger unit directly
above batteries; gases from a battery will corrode and damage the
inverter/charger.
• Do not place a battery on top of the inverter/charger.
Failure to follow these instructions can damage the unit and/or
damage other equipment.

viii Freedom SW 3000 Installation Guide
Regulatory
The Freedom SW 3000 Inverter/Charger is certified to appropriate US and
Canadian standards. For more information see “Regulatory Approvals” on
page 68 of the Owner’s Guide.
The Freedom SW 3000 Inverter/Charger is intended to be used for
residential or commercial applications. It is not intended for other
applications as it may not comply with the additional safety code
requirements needed for those other applications. See “Limitations On Use”
below.
LIMITATIONS ON USE
• Do not use in connection with life support systems or other medical
equipment or devices.
• Do not use in ambulances or other life-saving emergency vehicles.
Failure to follow these instructions can result in death or serious
injury.