Xray T3 2011 User manual


2
BEFORE YOU START
The T3 is a high-competition, high-quality, 1/10-scale touring car intended for
persons aged 16 years and older with previous experience building and operating
RC model racing cars. This is not a toy; it is a precision racing model. This model
racing car is not intended for use by beginners, inexperienced customers, or
by children without direct supervision of a responsible, knowledgeable adult.
If you do not fulll these requirements, please return the kit in unused and
unassembled form back to the shop where you have purchased it.
Before building and operating your T3, YOU MUST read through all of the
operating instructions and instruction manual and fully understand them to get
the maximum enjoyment and prevent unnecessary damage. Read carefully and
fully understand the instructions before beginning assembly.
Make sure you review this entire manual, the included set-up book, and examine
all details carefully. If for some reason you decide The T3 is not what you wanted
or expected, do not continue any further. Your hobby dealer cannot accept your T3
kit for return or exchange after it has been partially or fully assembled.
Contents of the box may differ from pictures. In line with our policy of continuous
product development, the exact specications of the kit may vary without prior
notice.
SAFETY PRECAUTIONS
Contains:
LEAD (CAS 7439-92-1) ANTIMONY (CAS 7440-36-0)
WARNING: This product contains a chemical known to the state of California to
cause cancer and birth defects or other reproductive harm.
CAUTION: CANCER HAZARD
Contains lead, a listed carcinogen. Lead is harmful if ingested. Wash thoroughly
after using. DO NOT use product while eating, drinking or using tobacco
products. May cause chronic effects to gastrointestinal tract, CNS, kidneys, and
blood. MAY CAUSE BIRTH DEFECTS.
When building, using and/or operating this model always wear protective
glasses and gloves.
Take appropriate safety precautions prior to operating this model. You are
responsible for this model‘s assembly and safe operation! Please read the
instruction manual before building and operating this model and follow
all safety precautions. Always keep the instruction manual at hand for quick
reference, even after completing the assembly. Use only genuine and original
authentic XRAY parts for maximum performance. Using any third party parts on
this model will void guaranty immediately.
Improper operation may cause personal and/or property damage. XRAY and
its distributors have no control over damage resulting from shipping, improper
construction, or improper usage. XRAY assumes and accepts no responsibility for
personal and/or property damages resulting from the use of improper building
materials, equipment and operations. By purchasing any item produced by XRAY,
the buyer expressly warrants that he/she is in compliance with all applicable
federal, state and local laws and regulation regarding the purchase, ownership
and use of the item. The buyer expressly agrees to indemnify and hold harmless
XRAY for all claims resulting directly or indirectly from the purchase, ownership
or use of the product. By the act of assembling or operating this product, the
user accepts all resulting liability. If the buyer is not prepared to accept this
liability, then he/she should return this kit in new, unassembled, and unused
condition to the place of purchase.
IMPORTANT NOTES – GENERAL
• This product is not suitable for children under 16 years of age without the
direct supervision of a responsible and knowledgeable adult.
• Carefully read all manufacturers warnings and cautions for any parts used in
the construction and use of your model.
• Assemble this kit only in places away from the reach of very small children.
• First-time builders and users should seek advice from people who have
building experience in order to assemble the model correctly and to allow the
model to reach its performance potential.
• Exercise care when using tools and sharp instruments.
• Take care when building, as some parts may have sharp edges.
• Keep small parts out of reach of small children. Children must not be allowed
to put any parts in their mouth, or pull vinyl bag over their head.
• Read and follow instructions supplied with paints and/or cement, if used (not
included in kit).
• Immediately after using your model, do NOT touch equipment on the
model such as the motor and speed controller, because they generate high
temperatures. You may seriously burn yourself seriously touching them.
• Follow the operating instructions for the radio equipment at all times.
• Do not put ngers or any objects inside rotating and moving parts, as this
may cause damage or serious injury as your nger, hair, clothes, etc. may get
caught.
• Be sure that your operating frequency is clear before turning on or running
your model, and never share the same frequency with somebody else at the
same time. Ensure that others are aware of the operating frequency you are
using and when you are using it.
• Use a transmitter designed for ground use with RC cars. Make sure that no
one else is using the same frequency as yours in your operating area. Using
the same frequency at the same time, whether it is driving, ying or sailing,
can cause loss of control of the RC model, resulting in a serious accident.
• Always turn on your transmitter before you turn on the receiver in the car.
Always turn off the receiver before turning your transmitter off.
• Keep the wheels of the model off the ground when checking the operation of
the radio equipment.
• Disconnect the battery pack before storing your model.
• When learning to operate your model, go to an area that has no obstacles
that can damage your model if your model suffers a collision.
• Remove any sand, mud, dirt, grass or water before putting your model away.
• If the model behaves strangely, immediately stop the model, check and clear
the problem.
• To prevent any serious personal injury and/or damage to property, be
responsible when operating all remote controlled models.
• The model car is not intended for use on public places and roads or areas where
its operation can conict with or disrupt pedestrian or vehicular trafc.
• Because the model car is controlled by radio, it is subject to radio interference
from many sources that are beyond your control. Since radio interference can
cause momentary loss of control, always allow a safety margin in all directions
around the model in order to prevent collisions.
• Do not use your model:
- Near real cars, animals, or people that are unaware that an RC car is being
driven.
- In places where children and people gather
- In residential districts and parks
- In limited indoor spaces
- In wet conditions
- In the street
- In areas where loud noises can disturb others, such as hospitals and
residential areas.
- At night or anytime your line of sight to the model may be obstructed or
impaired in any way.
To prevent any serious personal injury and/or damage to property, please be
responsible when operating all remote controlled models.
Failure to follow these instructions will be considered as abuse and/or neglect.
CUSTOMER SUPPORT
XRAY Europe
K Vystavisku 6992
91101 Trenčín
Slovakia, EUROPE
Phone: 421-32-7401100
Fax: 421-32-7401109
E-mail: info@teamxray.com
We have made every effort to make these instructions as easy to understand as possible.
However, if you have any difculties, problems, or questions, please do not hesitate to
contact the XRAY support team at info@teamxray.com. Also, please visit our Web site
at www.teamxray.com to nd the latest updates, set-up information, option parts, and
many other goodies. We pride ourselves on taking excellent care of our customers.
You can join thousands of XRAY fans and enthusiasts in our online community at:
www.teamxray.com
XRAY USA
RCAmerica, 2970 Blystone Lane, Suite 109
Dallas, Texas 75220
USA
Phone: (800) 519-7221 * (214) 744-2400
Fax: (214) 744-2401
E-mail: [email protected]

3
IMPORTANT NOTES – ELECTRICAL
• Insulate any exposed electrical wiring (using heat shrink tubing or electrical
tape) to prevent dangerous short circuits. Take maximum care in wiring,
connecting and insulating cables. Make sure cables are always connected
securely. Check connectors for if they become loose. And if so, reconnect
them securely. Never use R/C models with damaged wires. A damaged wire
is extremely dangerous, and can cause short-circuits resulting in re. Please
have wires repaired at your local hobby shop.
• Low battery power will result in loss of control. Loss of control can occur due to
a weak battery in either the transmitter or the receiver. Weak running battery
may also result in an out of control car if your car‘s receiver power is supplied
by the running battery. Stop operation immediately if the car starts to slow
down.
• When not using RC model, always disconnect and remove battery.
• Do not disassemble battery or cut battery cables. If the running battery short-
circuits, approximately 300W of electricity can be discharged, leading to re
or burns. Never disassemble battery or cut battery cables.
• Use a recommended charger for the receiver and transmitter batteries
and follow the instructions correctly. Over-charging, incorrect charging, or
using inferior chargers can cause the batteries to become dangerously hot.
Recharge battery when necessary. Continual recharging may damage battery
and, in the worst case, could build up heat leading to re. If battery becomes
extremely hot during recharging, please ask your local hobby shop for check
and/or repair and/or replacement.
• Regularly check the charger for potential hazards such as damage to the
cable, plug, casing or other defects. Ensure that any damage is rectied
before using the charger again. Modifying the charger may cause short-circuit
or overcharging leading to a serious accident. Therefore do not modify the
charger.
• Always unplug charger when recharging is nished.
• Do not recharge battery while battery is still warm. After use, battery retains
heat. Wait until it cools down before charging.
• Do not allow any metal part to short circuit the receiver batteries or other
electrical/electronic device on the model.
• Immediately stop running if your RC model gets wet as may cause short
circuit.
• Please dispose of batteries responsibly. Never put batteries into re.
WARRANTY
XRAY guarantees this model kit to be free from defects in both material and
workmanship within 30 days of purchase. The total monetary value under
warranty will in no case exceed the cost of the original kit purchased. This
warranty does not cover any components damaged by use or modication or
as a result of wear. Part or parts missing from this kit must be reported within
30 days of purchase. No part or parts will be sent under warranty without proof
of purchase. Should you nd a defective or missing part, contact the local
distributor. Service and customer support will be provided through local hobby
store where you have purchased the kit, therefore make sure to purchase any
XRAY products at your local hobby store. This model racing car is considered
to be a high-performance racing vehicle. As such this vehicle will be used in
an extreme range of conditions and situations, all which may cause premature
wear or failure of any component. XRAY has no control over usage of vehicles
once they leave the dealer, therefore XRAY can only offer warranty against all
manufacturer‘s defects in materials, workmanship, and assembly at point of
sale and before use. No warranties are expressed or implied that cover damage
caused by what is considered normal use, or cover or imply how long any
model cars‘ components or electronic components will last before requiring
replacement.
Due to the high performance level of this model car you will need to periodically
maintain and replace consumable components. Any and all warranty coverage
will not cover replacement of any part or component damaged by neglect,
abuse, or improper or unreasonable use. This includes but is not limited to
damage from crashing, chemical and/or water damage, excessive moisture,
improper or no maintenance, or user modications which compromise the
integrity of components. Warranty will not cover components that are considered
consumable on RC vehicles. XRAY does not pay nor refund shipping on any
component sent to XRAY or its distributors for warranty. XRAY reserves the right to
make the nal determination of the warranty status of any component or part.
Limitations of Liability
XRAY makes no other warranties expressed or implied. XRAY shall not be liable
for any loss, injury or damages, whether direct, indirect, special, incidental, or
consequential, arising from the use, misuse, or abuse of this product and/or any
product or accessory required to operate this product. In no case shall XRAY‘s
liability excess the monetary value of this product.
QUALITY CERTIFICATE
XRAY MODEL RACING CARS uses only the highest quality materials, the best
compounds for molded parts and the most sophisticated manufacturing processes
of TQM (Total Quality Management). We guarantee that all parts of a newly-
purchased kit are manufactured with the highest regard to quality. However, due
to the many factors inherent in model racecar competition, we cannot guarantee
any parts once you start racing the car. Products which have been worn out,
abused, neglected or improperly operated will not be covered under warranty.
We wish you enjoyment of this high-quality and high-performance RC car and
wish you best success on the track!
R/C & BUILDING TIPS
• Make sure all fasteners are properly tightened. Check them periodically.
• Make sure that chassis screws do not protrude from the chassis.
• For the best performance, it is very important that great care is taken to ensure
the free movement of all parts.
• Clean all ball-bearings so they move very easily and freely.
• Tap or pre-thread the plastic parts when threading screws.
• Self-tapping screws cut threads into the parts when being tightened. Do not use
excessive force when tightening the self-tapping screws because you may strip
out the thread in the plastic. We recommended you stop tightening a screw
when you feel some resistance.
• Ask your local hobby shop for any advice.
Please support your local hobby shop. We at XRAY Model Racing Cars support
all local hobby dealers. Therefore we ask you, if at all possible, to purchase
XRAY products at your hobby dealer and give them your support like we do. If
you have difficulty finding XRAY products, please check out www.teamxray.com
to get advice, or contact us via email at info@teamxray.com, or contact the XRAY
distributor in your country.

4
SYMBOLS USED
L=R
2x
CA
OIL
CORRECT WRONG
Overtightened The threads
are stripped.
Part bags used Assemble left and right
sides the same way
Assemble in the specified
order
Pay attention here Assemble as many times
as specified (here twice)
Apply CA glue
TOOLS REQUIRED
EQUIPMENT REQUIRED
EQUIPMENT INCLUDED
Apply oil Use pliers
XRAY Premium Silicone
Oil 350cSt (#359235)
Side Cutters
(HUDY #189010)
Hobby Knife Turnbuckle 3mm, 4mm
(HUDY #181030,
HUDY #181040)
Reamer
(HUDY #107600)
Combination Pliers
(HUDY #189020)
Snap Ring Pliers
(HUDY #189040)
HUDY TOOLS: Allen: 1.5mm, 2.0mm, 3.0mm
Socket: 5.5mm, 7.0mm
Transmitter Steering ServoReceiver
Diff. Grease
(HUDY #106211)
TL
05
Tighten screw
gently
Apply thread lock
Lexan Paint Battery Charger Wheels & Tires & Inserts
Apply grease Ensure smooth
non-binding movement
2.0 mm
3.0 mm
1.5 mm
7.0 mm
5.5 mm
Graphite Grease
(HUDY #106210)
Bearing Oil
(HUDY #106230)
Follow Set-Up Book
Scissors
(HUDY #188990)
3.0 mm
4.0 mm
CONTENTS
Speed Controller
LiPo Battery
Pinion Gear and Setscrew
190mm Bodyshell
Electric Motor &
Fibre Tape (HUDY #107870)
Double-sided Tape
WARNINGS
2-3
TOOLS AND ACCESSORIES
4
0. KIT
5
1. ALU BALL DIFF. & FRONT SOLID AXLE
6-7
2. CENTRAL TRANSMISSION
8-10
3. FRONT & REAR SUSPENSION
11-13
4. STEERING
14-15
5. FRONT & REAR TRANSMISSION
16-20
6. SHOCK ABSORBERS
21-23
7. FRONT & REAR ASSEMBLY
24-26
7.
FINAL ASSEMBLY
27-29
TECH TIPS & MULTI-FLEX TECHNOLOGY
30-31

5
The XRAY T3 comes partially pre-assembled. Before starting assembly, disassemble the chassis parts, noting the position and orientation of the parts, particularly the
bulkheads. Keep the parts, including the screw hardware, close at hand. In the assembly steps that follow, each section begins with a parts list. Parts indicated with
STYLE B are from the previously disassembled chassis parts in section 0.
CA
KIT
At the beginning of each section is an exploded view of the parts to be assembled. There is also a
list of all the parts and part numbers that are related to the assembly of that section.
The part descriptions are color-coded to make it easier for you to identify the source of a part.
Here are what the different colors mean:
STYLE A - indicates parts that are included in the bag marked for the section.
STYLE B - indicates parts that were set aside in Section 0.
STYLE C - indicates parts that are already assembled from previous steps.
0. KIT (FACTORY PRE-ASSEMBLED)
COLOR INDICATIONS
903306
903306
302027-O
303052-O
303022-O
301131
302027-O
303014-O
303022-O
30 1131 T3’11 CHASSIS 2.5MM GRAPHITE
30 2027-O T3 ALU FRONT LOWER SUSP. ADJUST. BULKHEAD - ORANGE
30 3014-O T3 ALU RIGHT LAYSHAFT BULKHEAD - ORANGE
30 3022-O T3 ALU REAR LOWER SUSP. ADJUST. BULKHEAD - ORANGE
30 3052-O T3 ALU MOTOR MOUNT BULKHEAD - ORANGE
90 3306 HEX SCREW SFH M3x6 (10)
To protect and seal edges of graphite parts, sand edges smooth and then apply CA glue.
Do this for: chassis edges; filed battery slots, countersunk holes.
CA
Apply only a bit of CA glue on
the countersunk holes

6
30 5003 ALU BALL DIFFERENTIAL 34T + 38T PULLEY - 7075 T6 - SET
30 5012-K ALU T6 DIFF LONG OUTPUT SHAFT - HARD COATED - BLACK
30 5022-K ALU T6 DIFF SHORT OUTPUT SHAFT - HARD COATED - BLACK
30 5040 SCREW FOR EXTERNAL DIFF ADJUSTMENT - SPRING STEEL
30 5058 DIFF PULLEY 38T WITH LABYRINTH DUST COVERS
30 5082 DIFF WASHER 17 x 23 x 1 (2)
30 5105 XRAY MULTI-DIFF™ T3 LiPo (OPTION)
30 5135 COMPOSITE SOLID AXLE DRIVESHAFT ADAPTERS (2)
30 5136 ALU SOLID AXLE DRIVESHAFT ADAPTERS (2) (OPTION)
30 5188 COMPOSITE SOLID AXLE 38T - SET
90 2310 HEX SCREW SH M3x10 (10)
93 0120 CARBIDE BALL 2.4 MM (12)
93 0138 CARBIDE BALL-BEARING AXIAL F3-8 3x8x3.5
93 0508 BALL-BEARING MR85ZZ 5x8x2.5 (2)
94 1015 HIGH-SPEED BALL-BEARING 10x15x4 RUBBER SEALED (2)
96 3030 CONE WASHER ST 3x8x0.5 (10)
96 6080 CH-CLIP 8 (10)
1. ALU BALL DIFF. & FRONT SOLID AXLE
BAG
966080
C 8
963030
ST 3x8
930138
BA 3x8
930508
BB 5x8
930120
B 2.4
SHORT DIFF SHAFT
930508
BB 5x8
CUTAWAY VIEW
GR
OIL
DIFF GREASE
(HUDY #106211)
BEARING OIL
(HUDY #106230)
FACTORY PRE-ASSEMBLED
8.0 mm
3.2 mm
7.8 mm
3.0 mm
LONG DIFF SHAFT
SHORT DIFF SHAFT
966080
963030 930138
305012-K
DIFF GREASE
(HUDY #106211)
LONG DIFF SHAFT
CUTAWAY VIEW
Insert CH-clip into
the groove with snap ring pliers
DIFF GREASE
(HUDY #106211)
OIL
DIFF GREASE
(HUDY #106211)
BEARING OIL
(HUDY #106230)
305058
305022-K
930508
941015
305082 930120
305058
305082
305040
Snap ring pliers (HUDY #189040)
305188
941015
305188
305135
902310
305135
941015
902310

7
1. ALU BALL DIFF. & FRONT SOLID AXLE
COMPOSITE FRONT SOLID AXLE
1. ALU BALL DIFF. & FRONT SOLID AXLE
902310
SH M3x10
941015
BB 10x15x4
OIL
OIL
DO NOT TIGHTEN THE DIFF COMPLETELY
THE DIFF MUST BE BROKEN IN PROPERLY !
When you build the differential, do not tighten it fully initially; the differential needs to be broken in properly. When you build the diff tighten it very gently.
When you put the diff in the car and complete the assembly, run the car for a few minutes, tighten the diff a little bit, and then recheck the diff. Repeat this process
several times until you have the diff tightened to the point you want it. Final adjustments should ALWAYS be made with the diff in the car and on the track.
OIL
BEARING OIL
(HUDY #106230)
BEARING OIL
(HUDY #106230)
BEARING OIL
(HUDY #106230)
CUTAWAY VIEW
38T Pulley

8
305188
940510
965050
305003
903306
903306
903306
303052-O
302024-O
303014-O
902306
902306
305577
303089
981212
305784
940510
301131
903306
902306
903306
305446
305432
302069
302046-O
303022-O
302024-O
302027-O
302087
302078
305521-K
902304
902306
302078
302078
305577
965050
2. CENTRAL TRANSMISSION
BAG
02
30 2024-O T3 ALU UPPER CLAMP FOR BULKHEADS - ORANGE
30 2046-O T3 ALU LOWER SUSPENSION HOLDER - ORANGE
30 2069 T3 COMPOSITE LAYSHAFT BEARING SUPPORT SHIM (2)
30 2077 SET OF COMPOSITE HUBS +1MM FOR BULKHEADS (4+2) (OPTION)
30 2078 SET OF COMPOSITE HUBS FOR BULKHEADS (4+2)
30 2087 SHOCK TOWER FRONT 3.0MM GRAPHITE - V2
30 3089 T3 SHOCK TOWER REAR 3.0MM GRAPHITE
30 5432 HIGH-PERFORMANCE KEVLAR DRIVE BELT FRONT 3 x 513 MM
30 5446 HIGH-PERFORMANCE KEVLAR DRIVE BELT REAR 3 x 189 MM
30 5521-K ALU SOLID LAYSHAFT - BLACK
30 5577 COMPOSITE FIXED PULLEY 20T (2)
30 5778 OFFSET SPUR GEAR 78T / 48 (OPTION)
30 5781 OFFSET SPUR GEAR 81T / 48 (OPTION)
30 5784 SPUR GEAR 84T / 48
30 5787 SPUR GEAR 87T / 48 (OPTION)
30 5862 OFFSET SPUR GEAR 92T / 64 (OPTION)
30 5866 OFFSET SPUR GEAR 96T / 64 (OPTION)
30 5870 OFFSET SPUR GEAR 100T / 64 (OPTION)
30 5874 OFFSET SPUR GEAR 104T / 64 (OPTION)
30 5876 OFFSET SPUR GEAR 106T / 64 (OPTION)
30 5878 OFFSET SPUR GEAR 108T / 64 (OPTION)
30 5880 OFFSET SPUR GEAR 110T / 64 (OPTION)
30 5882 OFFSET SPUR GEAR 112T / 64 (OPTION)
30 5884 OFFSET SPUR GEAR 114T / 64 (OPTION)
30 5886 OFFSET SPUR GEAR 116T / 64 (OPTION)
90 2304 HEX SCREW SH M3x4 - STAINLESS (10)
90 2306 HEX SCREW SH M3x6 (10)
90 3306 HEX SCREW SFH M3x6 (10)
94 0510 HIGH-SPEED BALL-BEARING 5x10x4 RUBBER SEALED (2)
96 5050 E-CLIP 5 (10)
98 1212 PIN 2x12 (10)
30 5003 ALU BALL DIFFERENTIAL 34T + 38T PULLEY - 7075 T6 - SET
30 5188 COMPOSITE SOLID AXLE 38T - SET
30 1131 T3’11 CHASSIS 2.5MM GRAPHITE
30 2027-O T3 ALU FRONT LOWER SUSP. ADJUST. BULKHEAD - ORANGE
30 3014-O T3 ALU RIGHT LAYSHAFT BULKHEAD - ORANGE
30 3022-O T3 ALU REAR LOWER SUSP. ADJUST. BULKHEAD - ORANGE
30 3052-O T3 ALU MOTOR MOUNT BULKHEAD - ORANGE
90 3306 HEX SCREW SFH M3x6 (10)

9
902304
SH M3x4
965050
C5
981212
P 2x12
940510
BB 5x10x4
903306
SFH M3x6
Optional shims may be used for raising roll center.
Use 3x7 shims with thicknesses between 0.1–0.5mm
NOTE ORIENTATION
Only when using XRAY
OFFSET spur gears
NOTE ORIENTATION
short belt long belt
BEARING OIL
(HUDY #106230)
OIL
OIL
BEARING OIL
(HUDY #106230)
2. CENTRAL TRANSMISSION
CUTAWAY
VIEW
1. 2. 3.
The rear aluminum holders have integrated
rear toe-in (approximately 1° rear toe-in).
When tightening the screws, push
the alu holders gently against
screw tightening direction.

10
902306
SH M3x6
902306
SH M3x6
903306
SFH M3x6
Tighten the M3x6 screws carefully
so the ball-bearing will move
freely but without play.
Upper Deck DETAIL
Rotate both front nylon hubs in arrow direction
(B)
Rotate both rear nylon hubs in arrow direction
(A)
L=R L=R
L=R L=R
Rotate both front nylon hubs in arrow direction
(A)
Rotate both rear nylon hubs in arrow direction
(B)
Front diff lower position is recommended for large open
asphalt tracks with long sweepers.
Front diff upper position is recommended for tight and technical
carpet tracks. The upper diff position improves handling in
chicanes as it provides more traction, increased steering and
makes the car easier to drive.
Rear diff lower position is recommended for large open asphalt tracks
with long sweepers.
Rear diff upper position is recommended for tight and technical carpet
tracks. The upper diff position improves handling in chicanes as it provides
more traction, increased steering and makes the car easier to drive.
PLACE TAB IN THIS BOTTOM NOTCH
PLACE TAB IN THIS BOTTOM NOTCH
2x
NOTE ORIENTATION
OPTIONAL:
#303071 Belt Tensioner may be
used when the front belt becomes
worn and loose.
2. CENTRAL TRANSMISSION

11
903306
SFH M3x6
3. FRONT & REAR SUSPENSION
BAG
03
Optional shims may be used for raising roll center. Use 3x7
shims with thicknesses between 0.1–0.5mm
30 2033-K ALU NUT FOR SUSPENSION HOLDER - BLACK (2)
30 2044 LOWER SUSPENSION HOLDERS (2+2+2)
30 2045-O T3 ALU LOWER SUSPENSION BLOCK - ORANGE
30 2047-O T3 ALU LOWER FRONT SUSPENSION 1-PIECE HOLDER - ORANGE
30 2163 FRONT SUSPENSION ARM - HARD - 1-HOLE
30 2164 FRONT SUSPENSION ARM - EXTRA-HARD - 1-HOLE (OPTION)
30 3059-K T3 MOTOR BULKHEAD HOLDER - BLACK
30 3129 COMPOSITE SET OF WHEELBASE SHIMS (3x1MM; 1x2MM) (2)
30 3134-K ALU SHIM FOR LOWER SUSP. HOLDER 3x7.5x1.5 - BLACK (10)
30 3163 REAR SUSPENSION ARM - HARD - 1-HOLE - V2
30 3164 REAR SUSPENSION ARM - EXTRA-HARD - 1-HOLE - V2 (OPTION)
30 7215 T2 FRONT SUSPENSION PIVOT PIN (2)
30 7314 T2‘008 REAR SUSPENSION PIVOT PIN (2)
90 1308 HEX SCREW SB M3x8 (10)
90 1408 HEX SCREW SB M4x8 (10)
90 2314 HEX SCREW SH M3x14 (10)
90 2316 HEX SCREW SH M3x16 (10)
90 3306 HEX SCREW SFH M3x6 (10)
302044
303129
302033-K
902316
302044
302045-O
303129
901408
903306
303134-K
303134-K
303129
307314
901408
303129
303134-K
303059-K
307215
302163
302047-O
901308
901308
303163
302044
903306
903306
903306
902316
302033-K
302044
302045-O
302033-K
902314
302033-K
902316

12
901308
SB M3x8
901408
SB M4x8
901308
SB M3x8
901408
SB M4x8
903306
SFH M3x6
3. FRONT & REAR SUSPENSION
3mm
2.0mm
3mm
4x8mm
3x8mm
L=R
L=R
COMPLETED ASSEMBLY
3x8mm
4x8mm
COMPLETED ASSEMBLY
L=R
2.2mm
L=R
- more rear traction
- more stable
Use the inner position for initial setting.
- more rear traction (recommended for low-, medium-traction)
- more steering (recommended for high-traction)
- more steering (recommended for low-, medium-traction)
- more stable, easier to drive (recommended for high-traction)
- more steering
- more stable
Use the outer position for initial setting.
Optional shims may be used for raising roll center. Use 3x7
shims with thicknesses between 0.1–0.5mm
Optional shims may be used for raising roll center. Use 3x7
shims with thicknesses between 0.1–0.5mm

13
DETAIL
3. FRONT & REAR SUSPENSION
DETAIL
47.5 mm
3x16mm
L=R
2x
3x16mm
L=R
Roll Center Position:
Roll Center Position:
Roll Center Position:
902316
SH M3x16
303134-K
SHIM 3x7.5x1.5
303129
SHIM 3x6x1
THIN COMPOSITE SHIM
3x6x1mm
THICK ALU SHIM
3 x 7.5 x 1.5mm
THICK ALU SHIM
3 x 7.5 x 1.5mm
THIN COMPOSITE SHIM
3x6x1mm
It is extremely important that
the arms move freely on the
pivot pins. If they do not, use
the #107633 HUDY Arm
Reamer to slightly resize the
holes in the arms.
Use these suspension holders for initial assembly
50.5 mm
THIN COMPOSITE SHIM
3x6x1mm
3x14mm
3x16mm
2x 1:1
L=R
Roll Center Position:
(more traction, more on-power push)
(more incorner steering,
can cause tire overheating)
(less in-corner steering, easier to drive)
(better cornering speed, less traction)
Roll Center Position:
Roll Center Position:
Use these suspension holders for initial assembly
303129
SHIM 3x6x1
902316
SH M3x16
303129
SHIM 3x6x2
902314
SH M3x14
THICK ALU SHIM
3 x 7.5 x 1.5mm
303134-K
SHIM 3x7.5x1.5
THICK COMPOSITE SHIM
3x6x2mm
It is extremely important that the arms move freely
on the pivot pins. If they do not, use the #107633
HUDY Arm Reamer to slightly resize the holes in
the arms.
DETAIL
DETAIL

14
BAG
2x
L=R
OIL
303129
SHIM 3x6x1
940508
BB 5x8
930306
BB 3x6
903308
SFH M3x8
approximately 47mm
Use bearing oil for all bearings
Tighten the screws lightly but fully, and
then loosen 1/3 turn so the composite
dual servo saver moves freely.
SERVO LINK Adjust servo link to fit your servo
CUT
65mm
1mm
65mm
To change Ackermann angle,
use 2 identical shims (of same
thickness) between the alu
steering plate and ball end.
4. STEERING
04
303129
372502
303129
902306 902305
940508
302516
940508
302535-K
903306
301192
902306
302516
930306
302545-O
303129
302653
302663
302630
302663
302652
903308
302663
302612
302663
302663
302612
302663
372502
302652
372502
30 1192 T3’11 UPPER DECK 2.0MM GRAPHITE
30 2506 XRAY DUAL SERVO SAVER SET
30 2516 COMPOSITE DUAL SERVO SAVER ARM (L+R)
30 2535 ALU STEERING POST FOR DUAL SERVO SAVER (2)
30 2545-O ALU STEERING PLATE FOR DUAL SERVO SAVER - ORANGE
30 2610 ADJ. TURNBUCKLE M3 L/R 40 MM - HUDY SPRING STEEL (2) (OPTION)
30 2612 ALU ADJ. TURNBUCKLE M3 L/R 39 MM - SWISS 7075 T6 (2)
30 2630 ADJ. TURNBUCKLE L/R 20 MM - HUDY SPRING STEEL (2)
30 2652 BALL END 5 MM WITH THREAD (2)
30 2653 BALL END 4.9MM WITH THREAD 6MM (2)
30 2663 COMPOSITE BALL JOINT 5 MM - OPEN - V2 (8)
30 3129 COMPOSITE SET OF SHIMS (3x1MM; 1x2MM) (2)
37 2502 COMPOSITE SERVO SAVER - STIFF - SET
90 2306 HEX SCREW SH M3x6 (10)
90 3306 HEX SCREW SFH M3x6 (10)
90 3308 HEX SCREW SFH M3x8 (10)
93 0306 BALL-BEARING 3x6x2.5 (2)
94 0508 HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2)

15
902305
SH M3x5
902306
SH M3x6
303129
SHIM 3x6x1
Use the shim so the servo saver does not touch the top
deck. Shim thickness depends on servo type
H = Hitec
F = Futaba, Robe
K = KO, JR, Airtronics, Sanwa
Shim
Shim
NOTE: Servo position
is also affected by these
shims (between servo
and stands).
play
ASSEMBLY VIEW
Tech Tip for high-traction conditions
play
3x6x1
3x6x1
4. STEERING

16
901302
SB M3x2.5
980210
P 2x10
05
4x
THREAD
LOCK
GRAPHITE GREASE
(HUDY #106210)
TL
TIP
For easy and comfortable
installation of the #305241
plastic caps use pliers as shown.
Longer drive shafts (52mm) make the car easier to drive because they
give more traction and better stability, mainly in chicanes. However, the
car will understeer more than with shorter (50mm) shafts which give a
lot of steering and impart aggression to the car. You may also combine
different lengths of shafts in front and rear (for example, using long shafts
in the rear and short shafts in the front) depending on track conditions.
Both left & right shafts should ALWAYS be the same length at one end of
the car (front or rear).
52mm shafts are recommended for carpet and big asphalt tracks
50mm shafts are recommended for small-medium tight asphalt tracks
DO NOT use the plastic caps with
composite solid axle included in the kits.
The new #305241 3.5mm plastic caps
are for use ONLY with ALU ball diffs or
the XRAY Multi-Diff™.
ECS shafts are available optionally in both
50mm and 52mm lengths. The ECS drive
shafts were developed to decrease front wheel
vibration when racing with a solid front axle,
thus providing a much smoother and quieter
ride and increased steering.
BAG
5. FRONT & REAR TRANSMISSION
30 2252 COMPOSITE STEERING BLOCK - MEDIUM - V2
30 2253 COMPOSITE STEERING BLOCK - HARD (OPTION)
30 2291 STEEL STEERING BUSHING (2+2)
30 2363 COMPOSITE C-HUB RIGHT - 4° DEG. - MEDIUM
30 2364 COMPOSITE C-HUB LEFT - 4° DEG. - MEDIUM
30 2373 COMPOSITE C-HUB RIGHT - 4° DEG. - HARD (OPTION)
30 2374 COMPOSITE C-HUB LEFT - 4° DEG. - HARD (OPTION)
30 2484 ANTI-ROLL BAR FRONT 1.4 MM
30 2663 BALL JOINT 5 MM - OPEN - V2 (8)
30 2664 BALL JOINT 5 MM UNIDIRECTIONAL - OPEN (4)
30 3032-O ALU QUICK ROLL-CENTER HOLDER™ 4.9MM - O (OPTION)
30 3033 ALU QUICK ROLL-CENTER HOLDER 4.9MM - L1 + L2
30 3122-K ALU SHIM 3x6x1.0MM - BLACK (10)
30 3123-K ALU SHIM 3x6x2.0MM - BLACK (10)
30 3129 COMPOSITE SET OF SHIMS (3x1MM; 1x2MM) (2)
30 3212 ALU ADJ. TURNBUCKLE M3 L/R 26 MM - SWISS 7075 T6 (2)
30 3352 UPRIGHT 0° OUTBOARD TOE-IN - MEDIUM
30 3353 UPRIGHT 1° OUTBOARD TOE-IN - RIGHT - HARD (OPTION)
30 3363 UPRIGHT 1° OUTBOARD TOE-IN - LEFT - HARD (OPTION)
30 3411 COMPOSITE ANTI-ROLL BAR HOLDERS - V2
30 3431-K ALU 5 MM BALL END - BLACK (2)
30 3454 BALL JOINT 5 MM - OPEN (4)
30 3482 ANTI-ROLL BAR REAR 1.2 MM
30 5231 DRIVE SHAFT COUPLING - HUDY SPRING STEEL
30 5241 DRIVE SHAFT REPLACEMENT PLASTIC CAP 3.5 MM (4)
30 5323 DRIVE SHAFT 50MM - HUDY SPRING STEEL (OPTION)
30 5324 DRIVE SHAFT 52MM - HUDY SPRING STEEL
30 5325 EQUALIZED CORNERING SPEED (ECS) DRIVE SHAFT 50MM (OPTION)
30 5326 ALU DRIVE SHAFT SWISS 7075 T6 - HARD COATED - 52MM
30 5327 EQUALIZED CORNERING SPEED (ECS) DRIVE SHAFT 52MM (OPTION)
30 5328 ALU DRIVE SHAFT SWISS 7075 T6 - HARD COATED - 50MM (OPTION)
30 5341 DRIVE AXLE - LIGHTWEIGHT - HUDY SPRING STEEL
30 5350-K ALU WHEEL HUB - BLACK (2)
30 7221 FRONT ARM PIVOT PIN (2)
30 7321 REAR ARM PIVOT PIN (2)
30 7455 PIVOT BALL 5.0 MM DOUBLE BEVEL SHOULDERS (10)
90 1302 HEX SCREW SB M3x2.5 (10)
90 1303 HEX SCREW SB M3x3 (10)
90 1304 HEX SCREW SB M3x4 (10)
90 1308 HEX SCREW SB M3x8 (10)
90 2205 HEX SCREW SH M2x5 (10)
90 2306 HEX SCREW SH M3x6 (10)
90 2310 HEX SCREW SH M3x10 (10)
90 2314 HEX SCREW SH M3x14 (10)
94 0510 HIGH-SPEED BALL-BEARING 5x10x4 RUBBER SEALED (2)
98 0210 PIN 2x10 (10)
902310
305324
902205
901304
303411
901303
901303
303431-K
303431-K
302484
303411
902306
303454
303454
901308
901308
901308
303454
303454
305341
305341
940510
940510
980210
980210
902310
303129
307455
307221
901302
901302
305231
305231
302291
901304
902310
302663
303212
902205
305350-K
302663
307455
902314
303212
307321
302664
303454
901308
303454
303431-K
303431-K
901303
901303 303482
303482
303411
902310
901304
303411
902306
901304
940510
902314
307455
303123-K
305241
305350-K
303033
305326
303122-K
302252
303352
302364
302363
303033

17
902205
SH M2x5
940510
BB 5x10x4
980210
P 2x10
902205
SH M2x5
940510
BB 5x10x4
980210
P 2x10
902310
SH M3x10
54.5 mm 54 mm
0° OUTBOARD TOE-IN UPRIGHTS
OIL
BEARING OIL
(HUDY #106230)
L=R L=R
USE ALU DRIVE
SHAFTS IN REAR
USE STEEL DRIVE
SHAFTS IN FRONT
OIL
BEARING OIL
(HUDY #106230)
5. FRONT & REAR TRANSMISSION
2x
COMPLETED
ASSEMBLY
LEFT STEERING BLOCK = RIGHT STEERING BLOCK
2x
L=R
2x
COMPLETED ASSEMBLY
MOLDED DOT
FRONT RIGHT = FRONT LEFT REAR RIGHT = REAR LEFT
SPECIAL UNIDIRECTIONAL
BALL-JOINT WITH MOLDED
DOT
4x
4x
L=R
RIGHT C-HUB "4R"
LEFT C-HUB "4L"
4x
SHORT
LONG
LEFT UPRIGHT = RIGHT UPRIGHT
L=R
COMPLETED
ASSEMBLY
L=R
2x 2x

18
902306
SH M3x6
902314
SH M3x14
307455
PB 5mm
901304
SB M3x4
902306
SH M3x6
902314
SH M3x14
307455
PB 5mm
901304
SB M3x4
303123-K
SHIM 3x6x2
303122-K
SHIM 3x6x1
0° OUTBOARD TOE-IN UPRIGHTS
ALU SHIM
3x6x1mm
LEFT UPRIGHT = RIGHT UPRIGHT
L=R
L=R
(54 mm)
L2
L1L2
L1
(54 mm)
L=R
5. FRONT & REAR TRANSMISSION
"4L"
"4R"
TIGHTEN GENTLY
1:1
23 mm
2x
TIGHTEN GENTLY
Use 2x alu shim 3x6x2mm
on each side
(total thickness = 4mm)
3x6mm
3x14mm
3x14mm
ALU SHIM
3x6x2mm
Use inner hole
An optional 1-hole rear upright is
available for fine tuning. This optional
upright may be used on high-traction
tracks or tracks with long sweepers, since
the position of the center hole will allow
faster driving through those corners
because of better cornering speed.
4
2
1
3
4
2
1
3
4
2
1
3
4
2
1
3
4
2
1
3
4
2
1
3
4
2
1
3
4
2
1
3
Quick Roll Center™ positions
guideline for use in the
Quick Roll Center™ positions
guideline for use in the
Quick Roll Center can be used only with optional
qucik roll-center holders #303032
Quick Roll Center can be used only with optional
qucik roll-center holders #303032
4
2
1
3
4
21
3
4
2
1
3
4
21
3
1:1
25 mm
2x
After you tighten the screw
into the upright, pull the
linkage upward so the ball
joint
"
snaps
"
onto the pivot
ball. The whole assembly
should move freely.
DETAIL STEP
"CLICK"

19
901308
SB M3x8
2x 2x
1:1
901303
SB M3x3
901304
SB M3x4
902310
SH M3x10
307455
PB 5mm
902310
SH M3x10
COMPOSITE SHIM
3x6x2mm
5. FRONT & REAR TRANSMISSION
1.5mm
28mm 27mm
3x3mm
3x3mm
3x4mm
When the bars are set, verify that both sides move at the same
time. If yes, the bars are set up correctly. If not, make sure that both
downstops are the same and that the bar wire is flat.
L=R
3x4mm
ASSEMBLY VIEW
Only tighten enough to remove excessive
free play; anti-roll bar must move freely.
Wire should be flush
with end of pivot ball.
0mm
3x10mm
3x10mm
FREE MOVEMENT
FREE MOVEMENT
L=R
The number of shims changes the angle
of the steering linkage. When is no
shim used, car is easy to drive into the
corner. The number of shims increases
in-cornersteering but makes the car more
difficult to drive.
303129
SHIM 3x6x2

20
901303
SB M3x3
901304
SB M3x4
902310
SH M3x10
5. FRONT & REAR TRANSMISSION
3x4mm
3x4mm
3x3mm
3x3mm
ASSEMBLY VIEW
Only tighten enough to remove excessive
free play; anti-roll bar must still move freely.
Wire should be flush
with end of pivot ball.
When the bars are set, verify that both sides move
at the same time. If yes, the bars are set up
correctly. If not, make sure that both downstops are
the same and that the bar wire is flat.
L=R
Initial position = ball
Use the ball on low-traction tracks (mainly low-traction carpet tracks).
The car will have more traction & more steering, but will be more difficult to drive
because the car will roll more. Recommended on chicane tracks.
Use the ball on low- to medium-traction tracks (asphalt, carpet). The car
will have a little less rear traction and the car will roll little less which will make it
easier to drive with more cornering speed.
Use the ball on high-traction tracks (mainly high-traction asphalt tracks).
The car will roll even less which will allow the use of more throttle in the corners,
however the car will have less traction.
INITIAL POSITION
0mm
3x10mm
3x10mm
Table of contents
Other Xray Motorized Toy Car manuals