Xterra XE570S User manual

XE570S Elliptical Service Manual
I. Plastic Parts
Console
R Handle Bar Cover (F/R) R Pedal
Console Mast Cover(L/R) R Side Case L Pedal
L Side Case L Handle Bar Cover F/R)
Connecting Arm Cover (L/R) M Stabilizer Cover Incline Cover
Round Disk Slide Wheel Cover Rear Bar Cove
Pedal Arm Cover Incline Bottom Cover Inclinable Rail Cover
Round Disk Cover

II. Skeleton
L Pedal Arm
L Connecting Arm Console Mast
L Swing Arm R Swing Arm
Rear Rail Assembly R Pedal Arm Idler Wheel Drive Pulley Main Frame
Rear Rail Assembly R Connecting Arm Bushing Housing Cross Bar
Incline Motor Flywheel

Contents：
I. Replacing Parts
1. Console Assembly
2. Connecting Arm Assembly
3. Swing Arms
4. Pedal Arm Assembly
5. Side Cases
6. Cross Bar Assembly
7. The Belt
8. Idler Wheel Assembly
9. Flywheel
10. Bushing Housing Assembly
11. Sliding Wheels
12. Incline Motor
II. Troubleshooting
1. Console Assembly
2. Side Cases and Round Disk
3. Flywheel
4. The Belt
5. Swing Arms
6. Bushing Housing
7. Pedal Arms, Connecting Arms and Sliding Wheels
8. Incline Motor and Controller
III. Q＆A
1. Noises
2. Slippage
3. Wobble
4. Smoothness
5. Others

Model XE570S Service Replacing Parts
Parts 1 Console Assembly Rev.
Procedures：
1.
Use Phillips head screwdriver to
release 4pcs of M5x10mm Phillips
head screws, and unplug computer
cable, andle Resistance Wire and
andpulse sensor cable, as shown in
figures 1 and 2.
2.
To resume, plug in the Computer
Cable, andle Resist
ance Wire and
andpulse sensor cable back to the
Console and secure the Console with
4pcs of M5 x 10 mm Phillips head
screws. Make sure that cables are
free from being pinched.
3.
If it is necessary to dismantle the
console covers, release Ø
3.5 ×
12m/m_Sheet Metal Screw
s which
secure the console. (to be open by
technicians only)
1
2

Model XE570S Service Replacing Parts
Parts 2 Connecting Arm Assembly Rev.
Procedures：
1.
Use Phillips head screwdriver to
release Connecting Arm Covers, as
shown in figure 1.
2.
Use 12 and 13 mm wrenches to release
5/16" x1-1/4" hex head bolt,
5/16" x
20 x 1.5T flat washer and 5/16" x 7T
nut which secure the Fish-
Eye bearing,
as shown in figure 2.
3.
Use 12 mm wrench to release 5/16" x
15m/m hex head bolt and
5/16" x 20
x1.5T
flat washer and Pedal Carriage
Bolt to take apart the Connecting Arm
Assembly, as shown in figure 3.
4.
To take apart the Pedal Assembly, use
Phillips head screwdriver to relea
se
4pcs of M5x10mmPhullips head
screws, as shown in figure 4.
5. Reverse above steps to resume parts.
1
2
3
4

Model XE570S Service Replacing Parts
Parts 3 Swing Arms Rev.
Procedures：
1. Use Phillip
s head screw driver to
release three 3.5x12mm
_Sheet Metal
Screws
which secure handle bar cover,
as shown in figure 1.
2.
Release further two M5x15mm
Phillips head screws and 3.5x12
Sheet
Metal Screw, as shown in figure 2.
3. Use 12mm and 13mm wre
nches to
release 5/16 " x1-1/4 " Hex Head Bolt
together with 5/16 "
x20x1.5 T flat
washer and 5/16 " x7T nut
which secure
swing arm and rod end bearing, as
shown in figure 3.
4. Use 12mm wrench to release 5/16 "
x15
Hex Head Bolt and 5/16 "
x23x1.5T flat
washer to take
apart the swing arm, as
shown in figure 4.
1
2
3
4

Model XE570S Service Replacing Parts
Parts 3 Swing Arms Rev.
Procedures：
5.
Reverse above steps to resume swing
arm. Make sure that ψ
17 wave
washer is resumed at console mast
shaft, as shown in figure 5.
5

Model XE570S Service Replacing Parts
Parts 4 Pedal Arm Assembly Rev.
Procedures：
1. Follow the procedure
2 to take apart
the Connecting Arm Assembly.
2.
Use Phillips head screwdriver to
unscrew Pedal Arm Cover, as shown
in figure 1.
3.
Use M8 and 14mm wrenches to release
3/8” x 2-1/4”
socket head cap
screw, 2pcs of 3/8"×19×1.5T
flat
washers and 3/8” x 11T Nylon n
ut
and take apart Pedal Arm Assembly, as
shown in figures 2 and 3.
4.
To take the Bushing ousing apart,
use 12mm wrench to release 5/16" x
15m/m hex head bolt and 5/16" x 35
x1.5T
flat washer, as shown in figure
4.
5.
Reverse above steps to resume all
parts.
1
2
3
4

Model XE570S Service Replacing Parts
Parts 5 Side Cases Rev.
Procedures：
1.
Follow procedures 2, 3 and 4 to release
Connecting Arm Assembly and Pedal
Arm Assembly.
2.
Use Phillips head screwdriver to
release 6pcs of 3.5x12mm Sheet Metal
Screws
to take apart left and right
console mast covers, as shown in
figure 1.
3.
Use Phillips head screwdriver to
release 7pcs of 4x19 self tapping
screws and 3pcs of 5x16 x 3 tapping
screws to take Right Side Case apart,
as shown in figures 2 and 3.
4. To ta
ke the Left Side Case apart,
release 4x15 self tapping screws with
1/4"x19
flat washers on the main
frame and 3pcs of 5x16 Tapping
Screws. Then disconnect two red
jumpers and white grounding
(remember to mark for red jumpers) to
release left Side Case, as
shown in
figures 4, 5 and 6.
1
2
3
4

Model XE570S Service Replacing Parts
Parts 5 Side Cases Rev.
Procedures：
5.
To resume, connect the red jumpers
and the grounding back on the
AC
Electronic Module.
6. Return Left Side Case (with one
5/16"
x 23 x 1.5T
flat washer on it) onto the
main frame and use 4x15self tapping
screw with 1/4"x19
flat washer to hold
it (not too tight temporarily) then
tighten with 3pcs of 5x16 tapping
screws (make sure Side Case matches
with Round Disk). Tighten 4x15 self
tapping screws, as shown in figures 7
and 8.
7.
Match both Side Cases with each other
and use 7pcs of 4x19 self tapping
screws and 3pcs of 5x16 tapping
screws to secure them.
8.
Reverse above procedures to resume
Pedal Arm and Connecting Arm.
5
6
7
8