Xterra FS5.25e User manual

OWNER’S MANUAL

Xterra FS5.25e Elliptical
1
Product Registration…………………………………………………………………………..2
Important Safety Instructions…………………………………………………………………3
Important Electrical Information………………………………………………………………4
Important Operation Instructions……………………………………………………………..4
Assembly Instructions………………………………………………………………………….5
Features………………………………………………………………………………………..13
Operation of Your New Elliptical……………………………………………………………..14
Maintenance……………………………………………………………………………………22
Manufacturer’s Limited Warranty…………………………………………………………….23
Table of Contents
Serial Number Sticker Location - Front Floor Support Tube

Xterra FS5.25e Elliptical
2
Thank you for your purchase of this quality elliptical trainer from Xterra. Your new
elliptical has been manufactured by one of the leading fitness manufacturers in the world
and is backed by one of the most comprehensive warranties available. Xterra will do all
we can to make your ownership experience as pleasant as possible for many years to
come.
If you have questions, or if parts are missing or damaged, or you require customer
service, call [phone]. Please have your Model number and serial number handy
when you call.
Please take a moment at this time to record below the name of the store, their telephone
number, and the date of purchase for easy contact in the future. We appreciate your
confidence in Xterra and we will always remember that you are the reason that we are in
business. Please complete and mail your registration card today and enjoy your new
elliptical.
Yours in Health,
The folks at Xterra Fitness
Name of Dealer______________________________________
Telephone Number of Dealer___________________________
Purchase Date_______________________________________
RECORD YOUR SERIAL NUMBER
Please record the Serial Number of this fitness product in the space provided below.
Serial Number_______________________________________
REGISTER YOUR PURCHASE
The self-addressed product registration card must be completed in full and returned to Xterra
fitness, or visit: www.xterrafitness.com to register online.
FS5.25e_20111007
Product Registration
CONGRATULATIONS ON YOUR
NEW ELLIPTICAL AND WELCOME
TO THE XTERRA FAMILY!

Xterra FS5.25e Elliptical
3
WARNING - Read all instructions before using this appliance.
■Do not operate elliptical on deeply padded, plush or shag carpet. Damage to both carpet and
elliptical may result.
■Before beginning this or any exercise program, consult a physician. This is especially
important for persons over the age of 35 or persons with pre-existing health conditions.
■Keep children away from the elliptical. There are obvious pinch points and other caution
areas that can cause harm.
■Keep hands away from all moving parts.
■Never operate the elliptical if it has a damaged cord or plug. If the elliptical is not working
properly, call your dealer.
■Keep the cord away from heated surfaces.
■Do not operate where aerosol spray products are being used or where oxygen is being
administered. Sparks from the motor may ignite a highly gaseous environment.
■Never drop or insert any object into any openings.
■Do not use outdoors.
■To disconnect, turn all controls to the off position, then remove the plug from the outlet.
■Do not attempt to use your elliptical for any purpose other than for the purpose it is intended.
■The hand pulse sensors are not medical devices. Various factors, including the user’s
movement, may affect the accuracy of heart rate readings. The pulse sensors are intended
only as exercise aids in determining heart rate trends in general.
■Wear proper shoes. High heels, dress shoes, sandals or bare feet are not suitable for use on
your elliptical. Quality athletic shoes are recommended to avoid leg fatigue.
SAVE THESE INSTRUCTIONS - THINK SAFETY!
Important Safety Instructions

Xterra FS5.25e Elliptical
4
WARNING!
●NEVER remove any cover without first disconnecting AC power supply.
●If A.C. voltage varies by ten percent (10%) or more, the performance of your elliptical may be
affected. Such conditions are not covered under your warranty. If you suspect the voltage
is low, contact your local power company or a licensed electrician for proper testing.
●NEVER expose this elliptical to rain or moisture. This product is NOT designed for Use
outdoors, near a pool or spa, or in any other high humidity environment. Maximum
environmental ratings are 40-120 degrees Fahrenheit, 95% humidity non-condensing (no
water droplets forming on surfaces).
●NEVER operate this elliptical without reading and completely understanding the results of any
operational change you request from the computer.
●Understand that changes in resistance do not occur immediately. Set your desired level on the
computer console and release the adjustment key. The computer will obey the command
gradually.
●NEVER use your elliptical during an electrical storm. Surges may occur in your household
power supply that could damage elliptical components.
●Use caution while participating in other activities while using your elliptical such as watching
television, reading, etc. These distractions may cause you to lose balance, resulting in
serious injury.
●Always hold on to a handrail or hand bar while making control changes.
Your new elliptical is engineered and manufactured to the strictest industry standards and
tolerances. All Elliptical trainers, no matter who the manufacturer, have a multitude of moving
linkages and parts. Be aware that even with the tightest mechanical tolerances there still could
be a slight amount of play between some parts. This inherent play can result in slight noises
during use such as clicks and small thumps. Please expect that the elliptical will not be
completely silent.
Important Electrical Information
Important Operation Instructions
Things To Know

Xterra FS5.25e Elliptical
5
ASSEMBLY PACK CHECK LIST
Step 1
#112 - 3/8" x 1-1/2"
Hex Head Bolt (2pcs)
#152 - 3/8" x 19mm
Flat Washer (2pcs) #149 - 5/16" x 23mm
Flat Washer (4pcs)
#124 - M5 x 10mm
Phillips Head Screw (4pcs)
#158 - 3/8"
Split Washer (1pc)
#110 - 5/16" x 2-1/4"
Hex Head Bolt (4pcs)
#111 - 3/8" x 3/4"
Hex Head Bolt (2pcs)
#157 - 5/16"
Split Washer (4pcs)
#159 - 5/16"
Star Washer (4pcs)
#139 - 3/8"
Nyloc Nut (2pcs)
#113 - 3/8" x 2-1/4"
Hex Head Bolt (1pc)
#156 - 3/8" x 23mm
Curved Washer (2pcs)

Xterra FS5.25e Elliptical
6
#149 - 5/16" x 23mm
Flat Washer (2pcs)
#107 - 5/16" x 15mm
Hex Head Bolt (2pcs)
#155 – 17mm
Wave Washer (4pcs)
#128 - 3.5mm x 12mm
Sheet Metal Screw (6pcs)
Step 3
Step 4
#128 - 3.5mm x 12mm
Sheet Metal Screw (8pcs) #125 - M5 x 15mm
Phillips Head Screw (18pcs)
#109 - 5/16 x 1-1/4”
Hex Head Bolt (2pcs)
#137 - 5/16"
Nyloc Nut (2pcs)
#149 - 5/16" x 23mm
Flat Washer (2pcs)
ASSEMBLY PACK CHECK LIST
Step 2
#126 - M6 x 10mm
Phillips Head Screw (4pcs)

Xterra FS5.25e Elliptical
7
#165 - Phillips Head Screw Driver (1 pc)
#166 – 12/14mm Wrench (1pc)
#163 - 13/14mm Wrench (1pc)
Tools
#164 - Short Phillips Head Screw Driver (1 pc)

Xterra FS5.25e Elliptical
8
STEP 1: RAIL ASSEMBLY & CONSOLE MAST
1. Set the main body of the elliptical on the floor and slide the rear rail assembly (2) into the
bracket on the stabilizer of the main body. Position the rail assembly so the mounting
holes line up with the holes in the stabilizer bracket of the main body.
2. Install the four 5/16” X 2-1/4” bolts (110), 5/16” split washers (157), 5/16” flat washers
(149) and 5/16” star washers (159) through the top of the stabilizer first. Make sure the
washers are installed on the bolt in the correct order: the split washer is put on
first, the flat washer, and the star washer last. The star washer needs to be in
contact with the painted surface of the rail frame to ensure a good ground.
Hand-tighten them only at this point until the other two bolts are installed. Install the two
3/8” X 1-1/2” bolts (112) and 3/8” flat washers (152) through the sides of the stabilizer
bracket. Fasten two Nyloc nuts (139) onto the bolts. Hand-tighten them at first until both
3. At the top opening of the main body locate the Computer Cable (51). Unravel the cable
and feed the Computer Cable into the bottom of the Console Mast tube and out of the top
opening. Install the Console Mast into the receiving bracket on the top of the main body,
pulling slightly on the computer cable at the top of the mast while installing; this will
ensure the cable does not get pinched and shorted out during assembly. There is one
bolt that is pre-installed in the receiving tube that will slide into the slots at the bottom of
the mast.
4. Install the two 3/8” X ¾” bolts (111) and curved washers (156) through the front of the
console mast; just hand tighten for now. Install the 3/8” X 2-1/4” bolt (113) and split
washer (158) through the left side of the console mast then tighten all three installed
bolts, and the pre-installed bolt, as tight as possible.
NOTE: The Computer Cable runs through the Console Mast tube. Be careful not to
damage or pinch this cable during this procedure as damage to the Console Assembly
could result.
5. There are three connectors at the top opening of the console mast (12), two Hand pulse
wires (56) and one Computer Cable (51). Connect these to the mating connectors on the
back of the Console Assembly (50). Store the excess wiring back into the Console Mast
(12) as you carefully install the Console Assembly onto the mounting plate of Console
Mast. Secure the console with four M5 x 10mm screws (124). Be careful not to pinch
any wires.
6. Install the water bottle holder onto the handlebar in any position you like.
Assembly Instructions for Xterra FS5.25e
bolts have been started, then tighten all six bolts as tight as possible.

Xterra FS5.25e Elliptical
9

Xterra FS5.25e Elliptical
10
STEP 2: Swing Arms
1. Install the two halves of the console mast cover (80 & 81) with the six 3.5 X 12mm sheet metal
screws (128).
2. Install the wave washers (155) onto the swing arm axles. Slide the swing arms (4 Left, 5 Right)
onto the axles and secure with the two 5/16” X 15mm bolts (107) and 5/16” flat washers (149).
Do not force the swing arms onto the axle. They should slide on, but you may need to
jiggle them to get them lined up properly. The swing arms have been previously
installed at the factory so they do fit properly.

Xterra FS5.25e Elliptical
11
STEP 3: Connecting Arms
1. Remove the tie that holds the spacer (25) in the rod end located at the end of the right
connecting arm (9) and line up the rod end with the bracket at the bottom of the right swing arm
(11). Install the 5/16” X 1-1/4” bolt (109) through the bracket of the swing arm and then through
the rod end. Install the 5/16” flat washer (149) and 5/16” nut (137) on the bolt and tighten as
much as possible. Repeat this step for the left side.

Xterra FS5.25e Elliptical
12
STEP 4: Plastic Covers
1. Install the two wheel covers (94) with four M5 X 15mm screws (125).
2. Install the stabilizer covers (99 Left & 100 Right & 95 center) with four M5 X 15mm screws
(125). You need to raise the incline to position three to install the center cover.
3. Install the four covers (92 & 93 x 2 each side) at the bottom of the swing arms with the two
3.5mm X 12mm sheet metal screws (128) and four M5 X 15mm screws (125).
4. Install the swing arm end cap covers (88 & 89 left, 90 & 91 right) with the six 3.5mm X 12mm
sheet metal screws (128).
5. Install the two ‘Z’ shaped metal brackets (27) as shown with four M6 X 10mm screws (126).
The Z brackets should be installed so the tab with the tapped hole is pointing toward the rear.
6. Install the rear incline cover (97) with two M5 X 15mm screws (125). Install the rear stabilizer
cover (98) with four M5 X 15mm screws (125).

Xterra FS5.25e Elliptical
13
Correctly aligned orthopedic foot pads
Through research performed with a leading sports scientist and physical rehabilitation expert, Xterra
engineering has developed a breakthrough in pedal design. No other elliptical at any price offers these
unique features. The history of elliptical use over the past few years tells us that many users suffer from
numb toes while working out on elliptical trainers. Many other users complain of ankle, Achilles tendon, knee
and/or hip pain. While researching a solution to these common problems Xterra engineers consulted
Richard DeKok, P.T., M.T.C., of St. Bernard’s Industrial Rehabilitation Center in Jonesboro Arkansas.
Together we identified inherent problems found in elliptical designs and developed solutions to solve the
problems. What we found is that when you use an elliptical you tend to push outward during the power
stroke and not just straight back. This causes stress on the outer part of the foot and throws off the natural
alignment of the joints. The solution was to add a 2-degree inward angle to the footpads. This might sound
simple but what it does is straighten the user’s joints back into a neutral alignment. This eases the over
stressing of the ankles, knees and hips.
Incline Ramp
The FS 5.25e has an exciting new ramp incline feature that will further increase the variety of your
workouts. When the incline is at its lowest position you get a normal elliptical workout. As the incline
increases you will feel your knees rise higher with each step; which means you are involving more
muscle groups.
The manual incline operates by lifting the bar at the front area of the incline rails. The incline is a
ratchet type and will click into place as you raise it. There are 3 positions in total. At the top position
lifting the incline one more click will allow it to go back to the bottom.
Transportation
The elliptical is equipped with two transport wheels, which are engaged when the rear of the Elliptical is
lifted.
Features

Xterra FS5.25e Elliptical
14
Power up
The Elliptical is supplied with an external power supply. When power is connected to the Elliptical,
the console will automatically power up. If there is no input to the console for 20 minutes the
console will go to stand-by mode to save energy. To turn the console on press any key.
When initially powered on the console will perform an internal self-test. During this time all the lights
will turn on. When the lights go off the dot matrix display will show a software version (i.e.: VER 1.0)
and the time and distance windows will display an odometer reading. The odometer reading
displays how many hours the elliptical has been used and how many virtual miles the elliptical has
gone.
The odometer will remain displayed for only a few seconds then the console will go to the start up
display. The dot matrix display will be scrolling through the different workout profiles of the
programs and operating instructions. You may now begin to use the console.
Operation of Your Elliptical

Xterra FS5.25e Elliptical
15
Console Operation
Quick Start mode
This is the quickest way to start a workout. After the console powers up you just press the Start key
to begin. In Quick Start the Time will count up from zero and the workload may be adjusted
manually by pressing the Up or Down keys. The dot matrix display will show a 1/4-mile track with a
lap counter in the center to monitor your progress (initially shows “¼ Mi”, the lap counter starts after
the first lap). Pressing the Enter key will switch the display from track to a hill type profile. To the
right of the dot matrix is a number that indicates your work level.
Basic information and functions:
The Data displays:
Calories show an accumulation of calories burned (Kcal). The number shown is just an
estimate; your actual calorie burn most likely will be different. The only way to get an
accurate calorie reading is in a laboratory setting connected to a host of machines.
Time shows elapsed time unless you set the timer to count down.
Seg Time counts down the time left in the current segment (column) of the profile.
Pulse indicates your heart rate if you are grasping the hand pulse sensors.
RPM displays your pedaling speed in revolutions per minute.
Speed shows your speed in miles per hour if there is an ‘M’ displayed in the distance
window or kilometers per hour if ‘Km’ is displayed.
Distance displays accumulated mileage.
The Elliptical has a built in heart rate monitoring system. Simply grasping the hand pulse sensors
on the stationary handle bars will start the heart Icon blinking (this may take a few seconds). The
Pulse Display Window will display your heart rate, or Pulse, in beats per minute.
The Stop/Reset button actually has several functions. Pressing the Stop/Reset key once during a
program will Pause the program for 5 minutes. If you need to get a drink, answer the phone or any
of the many things that could interrupt your workout, this is a great feature. To resume your workout
during Pause just press the Start key. If the Stop/Reset button is pressed twice during a workout the
program will end and a summary of your workout is displayed. If the Stop/Reset key is held down
for 3 seconds the console will perform a complete Reset.
There is an Audio Input Jack on the front of the console and built-in speakers. You may plug any
low-level audio source signal into this port. Audio sources include MP3, Ipod, portable radio, CD
player or even a TV or computer audio signal.
Programming the console
Each of the programs can be customized with your personal information and changed to suit your
needs. Some of the information asked for during programming is necessary to ensure the readouts
are correct. You will be asked for your Age and Weight. Entering your Age is necessary during the
Heart Rate program to ensure the correct settings are entered in the program. Entering your
Weight aides in calculating a more correct Calorie reading; although we cannot provide an exact
calorie count we do want to be as close as possible.

Xterra FS5.25e Elliptical
16
A message about Calories: Calorie readings on every piece of exercise equipment, whether it is
in a gym or at home, are not accurate and tend to vary widely. They are meant only as a guide to
monitor your progress from workout to workout. The only way to measure your calorie burn
accurately is in a clinical setting connected to a host of machines. This is because every person is
different and burns calories at a different rate.
Entering a program/Changing Settings
Press the program keys to scroll through the program selections. The profile for each program will
be displayed in the dot matrix window. Press the enter key to select a program and begin
customizing the settings. If you want to workout without entering new settings then just press the
Start key. This will bypass the programming of data and take you directly to the start of your
workout. If you want to change the personal settings then just follow the instructions in the
message window. If you start a program without changing the settings, the default settings will be
used.
NOTE: Age and Weight default settings will change when you enter a new number. So the last Age
and Weight entered will be saved as the new default settings. If you enter an age and weight the
first time you use the Elliptical you will not have to enter it every time you work out unless either
your age or weight changes or someone else enters a different age and weight.
Programming:
Manual
The Manual program works as the name implies, manually. This means that you control the
workload yourself and not the computer.
1. Press the Manual program button then press the Enter key.
2. The message window will ask you to enter your Age. You may adjust the age setting using
the Up and Down keys, then press enter to continue.
3. The message window will ask you to enter your Weight. You may adjust the weight setting
using the Up and Down keys, then press the Enter key to accept the new number and
proceed on to the next screen.
4. Next is the Time. You may adjust the Time and press enter to continue.
5. Now you are finished editing the settings and can begin your workout by pressing the Start
key.
6. Once the program starts the elliptical will be set to level one. This is the easiest level and it is
a good idea to stay at level one for a while to warm up. If you want to increase the work load
at any time press the Up key; the Down key will decrease the workload.
7. During the Manual program you will be able to switch between a quarter mile track or profile
display in the dot matrix window by pressing the enter key.
8. When the program ends the message window will show a summary of your workout. The
summary will be displayed for a short time then the console will return to the start-up display.

Xterra FS5.25e Elliptical
17
Preset Programs
The Elliptical has seven different programs that have been designed for a variety of workouts.
These seven programs have factory preset profiles for achieving different goals.
P-1 Sunrise
The Sunrise program simulates going up and down a gentle hill early in the morning. The
resistance in the pedals will steadily increase and then decrease during the program.
P-2 Journey
The Journey program is designed to maximize the burning of fat, a lifelong journey for some of us.
There are many schools of thought on the best way to burn fat, but most experts agree that a lower
exertion level that stays at a steady workload is the best. The absolute best way to burn fat is to
keep your heart rate at around 60% to 70% of its maximum potential. This program does not use
heart rate but simulates a lower, steady exertion workout.
P-3 Wild Ride
The Wild Ride program is designed to increase your cardio vascular function; this is exercise for
your heart and lungs. It will build up your heart muscle and increase blood flow and lung capacity.
This is achieved by incorporating a higher level of exertion with slight fluctuations in work….a real
Wild Ride!
P-4 Xtreme
The Xtreme program is designed to increase muscular strength in your lower body with extreme
resistance. This program will steadily increase in resistance to a high level and then keeps you
there. This is designed to strengthen and tone your legs and glutes.

Xterra FS5.25e Elliptical
18
P-5 Canyons
The Canyons program takes you through high levels of intensity followed by periods of low intensity.
This program increases your endurance by depleting your oxygen level followed by periods of
recovery to replenish oxygen. Your cardio vascular system gets programmed to use oxygen more
efficiently this way.
P-6 Thrill Hill
The Thrill Hill program combines a few types of workout in one, with variations of cardio and
strength portions to give you a thrill.
P-7 X-Country
The X-Country program simulates a cross country run across uneven terrain.
Programming Preset Programs:
1. Select the desired program then press the Enter key.
2. The message window will ask you to enter your Age. You may adjust the age setting, using the Up and
Down keys, then press the Enter key to accept the new number and proceed on to the next screen.
3. You are now asked to enter your Weight. You may adjust the weight number using the Up and Down
keys, then press enter to continue.
4. Next is Time. You may adjust the Time and press enter to continue.
5. Now you are asked to adjust the Max Level. This is the peak exertion level you will experience during
the program (work level at the top of the hill). Adjust the level and then press enter.
6. Now you are finished editing the settings and can begin your workout by pressing the Start key.
7. If you want to increase or decrease the workload at any time during the program press the Up or Down
key. This will change only the work level during the current segment.
8. During the program you will be able to switch between a quarter mile track or profile display in the
dot matrix window.
9. When the program ends the message window will show a summary of your workout. The summary will
be displayed for a short time then the console will return to the start-up display.

Xterra FS5.25e Elliptical
19
Custom User Defined Programs
The customizable User programs allow you to build and save your own workout. You can build your
own custom program by following the instructions below.
1. Select the User program (User 1 or User 2) then Press Enter.
2. The message window will ask you to enter your Age. You may enter your age using the Up
and Down keys, then press the Enter key to accept the new number and proceed on to the
next screen.
3. You are now asked to enter your Weight. You may adjust the weight number using the Up and
Down keys, then press enter to continue.
4. Next is Time. You may adjust the total program time and press enter to continue.
5. Now the message window will ask you to adjust the first segment level; use the up & down
keys to adjust. When you finish adjusting the first segment, or if you don’t want to change it,
then press enter to continue to the next segment.
6. The next segment will show the same level as the previously adjusted segment. Repeat the
same process as the last segment then press enter. Continue this process until all twenty
segments have been set.
7. The message window will ask you to press enter to save the program. After saving the
program, press start to begin.
8. If you want to increase or decrease the workload at any time during the program press the Up
or Down key. This will only affect the workload for the present position in the profile. When the
profile changes to the next column it will return to the preset work level.
9. During the User program you will be able to switch between a quarter mile track or profile
display in the dot matrix window by pressing the enter key.
10.When the program ends the message window will show a summary of your workout. The
summary will be displayed for a short time then the console will return to the start-up display.
Heart Rate Program operation
To start an HR program follow the instructions below or just select the HR1 or HR2 program
then the Enter button and follow the directions in the message window.
1. Select the desired HR program then press the Enter key.
2. The message window will ask you to enter your Age. You may enter your age using the Up and
Down keys then press the Enter key to accept the new number and proceed.
3. You are now asked to enter your Weight. You may adjust the weight number using the Up and
Down keys.
4. Next is Time. You may adjust the Time and press enter to continue.
5. You are now asked to select the Target heart rate Level. This is the heart rate level you will
experience during the program. Adjust the level and then press enter. Note: The heart rate that appears
6. Now you are finished editing the settings and can begin your workout by pressing the Start key.
You can also go back and modify your settings by pressing the Stop key to go back one level, or
screen.
7. If you want to increase or decrease the target heart rate at any time during the program press
the Up or Down key.
Note: You must grasp the contact heart rate grips with both hands for these programs
Both programs operate the same, the only difference is that HR1 is set to 60% and HR2 is set to
80% of your maximum heart rate. They both are programmed the same way.
is based on the % you accepted in Step 1. If you change this number it will either increase or decrease the % from Step 1.