XTRONIC 4010-PRO-X User manual

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PLEASE READ THESE INSTRUCTIONS BEFORE USING YOUR
NEW X-TRONIC MODEL #4010-PRO-X SOLDERING STATION
TABLE OF CONTENTS
Product Specifications......................................................2
Package Contents .............................................................2
Safety Precautions ............................................................3
Unit Diagram ......................................................................4
Initial Set-up.......................................................................4
User Interface.....................................................................5
Operating Instructions......................................................6
Features..............................................................................6
Celsius / Fahrenheit Conversion .....................................6
Mute/Unmute Function ....................................................6
Memory Preset Channels................................................6
Lock/Unlock Mode...........................................................7
Calibration Function ........................................................7
Sleep Function ................................................................8
Maintenance.......................................................................9
Soldering Tip Care...........................................................9
Changing the Soldering Tip .............................................9
Replacing the Heating Element.....................................10
Replacing the Fuse .......................................................11
Troubleshooting ..............................................................11
Warranty ...........................................................................12
Contact Information ........................................................14

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PRODUCT SPECIFICATIONS
Model XTR-4010-PRO-X
Dimensions 6.75 x 6.5 x 4.75 in / 17.1 x 16.5 x 12 cm
Weight 4.0 lbs / 1.8 kg
Working Environment 32°F ~ 104°F / 0°C ~ 40°C
Storing Environment -4°F ~ 176°F / -20°C ~ 80°C
Storage Humidity 35% - 45%
Temperature Range 392°F ~ 932°F / 200°C ~ 500°C
Temperature Stability ± 3.6°F / 2.0°C (Static)
Grounded Tip Voltage < 1 mV
Tip Impedance < 1Ω
Display Type LED - Bright White
Cable Length (Material) ≥ 54 in / 137 cm (Silicone)
PACKAGE CONTENTS
• Main Power Unit
• 60 Watt Soldering Iron with Ergonomic Grip
• 54” Silicone Cord on Soldering Iron (Virtually NO Memory)
• Soldering Iron Holder - Attached to Main Unit
• Soldering Cord Extension Holder
• Anti-Static Grounding Wire
• Fuse Replacement (1) - (In the Fuse Holder in the Back of the Unit)
• Silicone Base Mat for Soldering Station & Holding Tools/Parts
• Brass Sponge Tip Cleaner - Inside Soldering Iron Holder
• Wet Sponge Tip Cleaner
• Power Cord

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SAFETY PRECAUTIONS
1. Always use a grounded outlet for the unit.
2. Always turn the power off and unplug the unit when not in use.
3. Never use the soldering iron near any flammable substance,
material, or gas.
4. Never touch the metallic components of the soldering iron while
the unit is on. They are extremely hot and will cause serious burns
instantly.
5. Always turn the power off, unplug the unit, and let it fully cool down
before attempting to replace any parts (tips, heating element, etc.)
6. Use only genuine replacement parts for this unit.
7. Do not use the unit for any application other than soldering.
8. Do not tap the soldering iron against the work bench to remove
residual solder.
9. Do not modify the unit in any way.
10. When replacing consumable parts, only use approved
manufacturer parts.
11. Do not get the unit wet or use when your hands are wet.
12. The soldering process will produce smoke - ensure the area is well
ventilated.

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UNIT PARTS
1. Soldering Cord Extension Holder
2. Soldering Iron Holder
3. Temperature Control Buttons
4. Bright White LED Display
5. Calibration Control Buttons
6. Function Buttons
7. Soldering Iron
8. Wet Sponge Holder
9. Brass Sponge Holder
INITIAL SET-UP
1. Open the package and check that all parts are present and are
not damaged. If anything is missing or damaged, please contact
X-Tronic immediately for assistance (see back cover for contact
information).
2. Remove everything from the packaging.
3. Place the soldering cord extension holder in the bracket on the
right hand side (see #1 in drawing above).
4. Plug the soldering iron into the back of the unit and place the
soldering iron in the soldering iron holder (see #2 in drawing
above). Secure the core in the extension holder (optional).
5. The brass sponge is in the silicone opening right below the
soldering iron (see #9 in drawing above).
6. Wet the blue sponge and place in the space at the base of the
soldering iron holder (see #8 in drawing above).
7. Plug the 3-prong AC cord into the back of the unit and then into a
grounded outlet to prevent electric shock or injury.
2
7
8
9
1
6
4
5
3

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USER INTERFACE
1
3
4
5
6
7
8
9
2
10
11
1. Celsius / Fahrenheit Indicator
2. Actual Temperature of the Soldering Iron Heating Element
3. Calibration Buttons
4. Set Temperature
5. 3 Preset Memory Channels
6. Function Setting Button
7. Currently Selected Preset Channel
8. Lock / Unlock Indicator
9. Temperature Setting Buttons
10. PID (Proportional-Integral-Derivative) Self Correcting Indicator
Light
11. Mute Indicator
1
2
3
5
4
1. Soldering Iron Socket
2. Ground Wire Socket
3. Power Cord Socket
4. Fuse
5. Power Switch
FRONT
BACK

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OPERATING INSTRUCTIONS
1. Place the soldering iron in the holder.
2. Turn the unit on with the power switch on the back of the unit.
3. Set the desired temperature using the TEMP UP and DOWN
buttons on the right side of the unit or by pressing one of the
Preset Memory Channels. This temperature will show in the lower
left corner of the display.
4. Wait for the unit to stabilize at the desired temperature. The actual
temperature of the heating element/soldering tip is displayed on
the top of the display. See page 6 for a detailed diagram of the
display screen.
5. Remove the iron from the holder and flood the tip with a good
quality rosin core solder-preferably 63/37 or 60/40 grade solder.
6. Wipe the tip across the moist sponge or dip the iron into the brass
sponge to remove excess solder. The tip should then be shiny.
7. The soldering iron is now ready to solder. Proceed according to
your standard working practice.
FEATURES
CELSIUS / FAHRENHEIT CONVERSION
To switch between displaying the temperature in Celsius or
Fahrenheit, press the SET once quickly. The display will toggle
between °C / °F.
MUTE / UNMUTE FUNCTION
The unit beeps when buttons are pushed or when it goes into
sleep mode. To toggle between Mute and Unmute Mode, press
and hold the SET button for 3 seconds. When the unit is Muted
a Red speaker with a line through it will appear, when the unit is
Unmuted a White speaker will appear.
SET MEMORY PRESET CHANNELS
Turn the unit on, set the desired temperature by pressing the
TEMP UP or DOWN arrows on the right side of the unit. Wait
for the unit to stabilize at the desired temperature. Then to set
a Channel Preset, press and hold the channel button to be
programmed for 5 seconds. The unit will beep and the channel has
been set.

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LOCK / UNLOCK MODE
The unit can be locked once it is set so that none of the buttons
on the front of the unit will engage. If the unit is turned off while in
Locked Mode, it will still be locked when the unit is turned back on.
The unit WILL still go into and out of Sleep Mode while it is locked.
To toggle between Locked and Unlocked Modes, press and
hold the CH2 & CH3 buttons simultaneously for 2 seconds. The
indicator on the display will show a Red closed lock when the unit
is locked and a White open lock when the unit is unlocked.
CALIBRATION FUNCTION
When is it time to Calibrate your Soldering Station?
All X-Tronic Soldering Stations come with a high quality ceramic
heating element in the soldering iron that is calibrated to within
±3.6°F/2.0°C of the temperature that is shown on the LED Display.
While calibrating to the exact temperature is the ultimate goal, this
heating element and tip design is as close as can be achieved with
this technology.
The age of the heating element, the hours of use, and the
temperature at which the soldering iron is regularly used will affect
the life of the heating element and can cause fatigue. When a
heating element begins to fatigue, the heat that is transferred to
the soldering tip from the heating element will begin to drop. If the
typical temperature used to solder is not working as well as when it
was new, then it might be time to calibrate the unit.
Note: Heating elements are consumable parts for soldering stations.
There will come a time when the heating element stops working
due to age and/or too much deterioration. At this point, it will need
to be replaced and cannot be calibrated. Heating elements for this
unit can be found on our website (XTronicUSA.com).
Calibration Instructions
Once the desired temperature has been set and the temperature
of the unit stabilizes, measure the heat at the soldering tip using
a high quality and well calibrated soldering tip tester. If the
temperature shown on the unit’s display does not reflect the
temperature shown on the tester, the unit can be calibrated by
simply pushing the CAL UP or DOWN buttons on the left side of
the unit to compensate for the degrees of variance.
Note: This unit can be calibrated VERY EASILY, if this feature is used
please be aware that without proper testing equipment and
methods, the outcome could be less than desirable.

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IMPORTANT - PLEASE READ
Infrared (IR) Thermometers should NOT be used to measure the
temperature of the soldering tip as they often provide inaccurate
readings. All IR Thermometers are different and the capability
depends on the Distance to Spot (D:S) ratio of the model being
used. Many IR thermometers have a D:S ratio of 8:1 or 12:1
which means that the thermometer needs to be a distance of 8”
or 12” in order to read a 1” spot size. The tip of a soldering iron is
approximately 2 to 3 mm (.07-.11”), requiring the thermometer to
be 0.8” or 1.2” away from the tip. However, the IR thermometer
also has a minimum distance it needs to be away from the object.
Most IR thermometers will not be capable of measuring such a
small spot size and will provide disappointing calibration results.
SLEEP FUNCTION
If the soldering iron sits idle in the soldering iron holder for 10
minutes (default time), Sleep Mode will be activated. The screen
will switch to “---” and the soldering iron will cool down to 200°C
(392°F). The unit will beep (if not muted) to indicate when Sleep
Mode is activated. To bring the unit out of Sleep Mode, simply pick
up the soldering iron from the holder.
Note: The unit will NOT go into sleep mode unless the soldering iron is
in the holder.
To change the default time before sleep mode is activated, turn
the unit off with the switch on the back of the unit. Press and hold
the CH1 button while switching the unit on. Continue holding the
CH1 button for 3 seconds, the Set Temperature display (lower
left corner) will change to show the number of minutes before
sleep mode activates. Once this changes, release the CH1 button
and use the TEMP up and down buttons to set the sleep time.
The sleep timer can be set between 00-30 minutes, in 1 minute
increments. Once the desired time has been set, press the CH1
button again and the setting will be saved.
Note: Setting the sleep timer at “00” will turn the sleep function off and
the unit will NOT go to sleep regardless of how long the unit sits
idle in the soldering station holder. It is not recommended to turn
the sleep timer off for normal use. The use of the sleep timer will
help extend the life of the heating element and tip if the unit is left
on for long periods of time.

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MAINTENANCE
SOLDERING TIP CARE
1. For first use, allow the tip to rise to a stable temperature. Clean the
tip on the damp sponge and tin the tip (apply a small amount of
fresh solder to the tip).
2. The soldering iron should be run in the 330°C ~ 360°C range
for regular use, which is the normal temperature range for most
soldering applications. The heating element should last for 6 to 12
months depending on hours of use when the unit is regularly used
within this range.
3. Never hit the soldering iron or tip on anything when trying to
remove excess solder.
4. Do not use extreme temperatures with the soldering iron tips,
doing so will shorten the life span of the tip.
5. Clean the tip before each use, using the brass cleaning sponge for
better temperature stability during use.
6. Always clean and tin the tip after each use. This will aid in the
prevention of oxidation on the tip and help extend its life span.
7. Do not allow the soldering iron or the tips to sit idle at high
temperatures for extended periods of time.
8. Never use a file or other abrasive materials to remove oxidation
from the tips.
9. To remove oxidation, simply flood the tip with fresh solder and wipe
it clean on the damp sponge or copper cleaning pad. This may
need to be repeated several times for badly oxidized tips.
10. To remove the yellowing on the tip shaft (which is perfectly normal,
especially after first use) clean with 90% Isopropyl alcohol.
WARNING: Do NOT use anti-seize or any other lubricant on the tip
retainer or heater of the soldering iron
INSTALL/REMOVE SOLDERING IRON TIP
1. Turn off the power to the unit and unplug from the power source.
2. Allow the soldering iron and tip to fully cool down and reach room
temperature.
3. Loosen the metal nut at base of the metallic shaft of the soldering
iron.

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4. Slide the metallic tube off of the soldering iron and tip.
5. Slide the tip off of the heating element.
6. Repeat in the reverse order for installation. Do not over-tighten the
nut on the soldering iron.
REPLACING THE HEATING ELEMENT
1. Turn off the unit and unplug it from the power source.
2. Allow the soldering iron to cool down to room temperature.
Never attempt to remove the tip while the iron is hot.
3. Unscrew the Black Bakelite Polymer Retaining Cap and slide off
the full tip assembly.
4. Push the Power Cord through the bottom of the soldering iron
while simultaneously pulling gently on the heating element to
expose the heating element.
5. De-solder the 2 Thin (red or white) wires and the 2 Thick (blue)
wires that have heat shielding on them from the circuit board and
pull the heating element away from the board.
Please take note of the location of the wire thickness/color for
installation of new heating element (see diagram below).
6. On one side of the circuit board solder a thin wire to 1and a thick
wire to 2(see diagram below).
7. Flip the circuit board over and solder a thin wire to 3and a thick
wire to 4(see diagram below).
8. Pull the cord back gently and align the circuit board to the slots on
the iron so the cord can be pulled back to its original position.
9. Replace Bakelite Polymer Retaining Cap and screw back on and
hand tighten - Do NOT over-tighten.
10. Install the soldering tip, slide the metal soldering tip retaining collar
and hand tighten it. Plug the AC cord back into a grounded outlet.
SIDE A SIDE B
12 3 4
NOTE: The wires on the heating element can be soldered back onto
either side of the circuit board, as there is no polarity for the
element.

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REPLACING THE FUSE
Fuse
Extra Fuse
Compartment
Fuse Clip
Fuse
Compartment
1. Unplug the power cord from the outlet.
2. Remove the fuse compartment by pressing a flat head screwdriver
into the divot just inside the power socket under the fuse
compartment.
3. The fuse that is in use will be in the fuse clip, the extra fuse is
below it. If the fuse is damaged, replace it with the new fuse.
4. Insert the fuse compartment back into the unit.
TROUBLESHOOTING
ISSUE POSSIBLE SOLUTIONS
Unit does not
have power
• Ensure the power cord is securely attached to both
the unit and the outlet and that the unit is powered
on at the back of the unit.
• Ensure that the outlet is functional.
• Check the fuse in the back of the unit to see if it is in
good working condition. If not, replace fuse.
S-E Error • Ensure the soldering iron is securely plugged into
the back of the unit.
• The heating element may need to be replaced
Tip is not
heating up as
expected
• Ensure the soldering iron is securely plugged into
the back of the unit.
• The soldering tip could be oxidized, it is important
to always tin your tip and keep it clean. See Tip
Maintenance section of manual.
• The heating element may need to be replaced
• Unit may need to be calibrated - see Calibration
section of manual

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THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU
MAY ALSO HAVE OTHER RIGHTS, AS THEY VARY FROM STATE TO STATE.
THIS LIMITED WARRANTY CAN ALSO BE FOUND ON OUR WEBSITE AT
WWW.XTRONICUSA.COM/SUPPORT/WARRANTY.
WE WARRANT THAT DURING THE WARRANTY PERIOD, THE PRODUCT
WILL BE FREE FROM DEFECTS IN MATERIALS AND WORKMANSHIP.
WE LIMIT THE DURATION AND REMEDIES OF ALL IMPLIED
WARRANTIES, INCLUDING WITHOUT LIMITATION THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE
DURATION OF THIS EXPRESS LIMITED WARRANTY.
SOME STATES HAVE DIFFERENT LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY
TO YOU.
OUR RESPONSIBILITY FOR DEFECTIVE GOODS IS LIMITED TO REPAIR,
REPLACEMENT OR REFUND AS DESCRIBED BELOW IN THIS WARRANTY
STATEMENT.
WHO MAY USE THIS WARRANTY?
X-Tronic International Inc. located at 2159 Magnum Circle, Lincoln, Nebraska
68522 (“we”) extend this limited warranty only to the consumer who originally
purchased the product in the United States, the District of Columbia or Canada
(“you”). It does not extend to (a) any subsequent owner or other transferee of
the product, (b) any product shipped outside of the United States, the District of
Columbia or Canada, or (c) anyone who may have purchased it from someone
other than X-Tronic International Inc.. Proof of purchase is required for in-
warranty service. We recommend you promptly register this product on our
website (www.XTronicUSA.com) to facilitate verification of the date of the original
purchase. Keep the product manual and your sales receipt together for future
reference.
WHAT DOES THIS WARRANTY COVER?
This limited warranty covers defects in materials and workmanship of the product
for the Warranty Period as defined below. In addition, during the Initial Warranty
Period, this limited warranty also covers defects occurring in the initial shipment
of the product to you.
3-YEAR LIMITED
WARRANTY

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WHAT DOES THIS WARRANTY NOT COVER?
This limited warranty during the Warranty Period does not cover any damage due
to: (a) improper use; (b) failure to follow the product instructions or to perform any
preventive maintenance; (c) modifications; (d) unauthorized repair; (e) normal
wear and tear that comes with household use; or (f) external causes such as
accidents, abuse, or other actions or events beyond our reasonable control. It
also does not cover consumable parts.
WHAT IS THE PERIOD OF COVERAGE?
This limited warranty starts on the date of your purchase and lasts for 3 years
(“The Warranty Period”), which shall be divided into two periods: (1) the first
30 days from the date of your purchase (“Initial Warranty Period”); and (2) the
remainder of the 3 year period after the Initial Warranty Period has expired (the
“Remainder Warranty Period”). The Warranty Period is not extended if we repair
or replace the product. We may change the availability of this limited warranty at
our discretion, but any changes will not be retroactive.
WHAT ARE YOUR REMEDIES UNDER THIS WARRANTY?
With respect to any defective product during the Initial Warranty Period, we will,
in our sole discretion either (a) replace such product (or the defective part) free of
charge, or (b) refund the purchase price of such product.
With respect to any defective product during the Remaining Warranty Period,
we will repair such product free of charge and provide a full-service inspection
of your product. You will be responsible for all shipping and handling fees to and
from our facility.
HOW DO YOU OBTAIN WARRANTY SERVICE?
To obtain warranty service, you must call 844-861-4762 or email us at Info@
XTronicUSA.com during the Warranty Period to open a service request. Proof of
purchase will be required to open a service request.
LIMITATION OF LIABILITY
THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE
REMEDIES AND OUR ENTIRE LIABILITY FOR ANY BREACH OF THIS
LIMITED WARRANTY. OUR LIABILITY SHALL UNDER NO CIRCUMSTANCES
EXCEED THE ACTUAL AMOUNT PAID BY YOU FOR THE DEFECTIVE
PRODUCT, NOR SHALL WE UNDER ANY CIRCUMSTANCES BE LIABLE FOR
ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL OR PUNITIVE DAMAGES OR
LOSSES, WHETHER DIRECT OR INDIRECT.
SOME STATES HAVE DIFFERENT LIMITATIONS OF LIABILITY AND
EXCLUSIONS, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU.

QUESTIONS, PROBLEMS
OR COMPLIMENTS?
Thank You for purchasing this
X-Tronic International Product!
We are grateful for your business!
All of our X-Tronic International Products are inspected
then sealed with our NEW Product Seal prior to
shipment. Our goal is to ensure Quality, Completeness,
and Satisfaction for your order.
For Any Questions, Problems, or
Compliments please call or email us.
If you would like to shop for other X-Tronic International Products
Please visit our website
www.XTronicUSA.com
Toll Free: 844-861-4762
[e-mail]
Our Business Hours are:
Monday - Thursday: 8am - 4pm CST
Friday: 8am - Noon CST
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