XTRONIC 8020-XTS User manual

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TABLE OF CONTENTS
Introduction
Package Contents..................................................2
Product Features ...................................................3
Product Specifications ...........................................3
Getting Started
Product Set-Up ......................................................4
User Interface ........................................................5
Operating Instrutions..............................................6
Function Set-Up .....................................................9
Safety Precautions...............................................17
Maintenance
Soldering Tip Care ...............................................17
Install/Remove Soldering Tip ...............................18
Replacing Heating Elements.................................18
Warranty..................................................................20
Contact Information...............................................22

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Package Contents
1 – X-Tronic #8020-XTS Main Unit
1 – X-Tronic Soldering Iron
1 – X-Tronic Hot Tweezer
1 - Soldering Iron and Hot Tweezer Holder
1 - Brass Tip Cleaner w/ Flux
5 – Soldering Iron Tips (Assorted Sizes and styles)
1 - Solder Roll Holder

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Product Specifications
Model #8020-XTS
Dimensions 5.9 x 5.4 x 3.7 in / 15.0 x 13.6 x 9.3 cm
Weight 6.0 lbs / 2.72 kg
Working Environment 32°F ~ 104°F / 0°C ~ 40°C
Storing Environment -4°F ~ 176°F / -20°C ~ 80°C
Temperature Range 212°F ~ 896°F / 100°C ~ 480°C
Temperature Stability ± 2°C
Grounded Tip Voltage < 2 mV
Tip Impedance < 2Ω
Display Type LED
Cable Length (Material) ≥ 39.4 in / 100 cm (Silicone)
Product Features
• ESD Safe
• Genuine Samsung Microcontroller
• PID Technology
• Digitally Controlled
• Independent Temperature Adjustment and Compensation
for Soldering Iron and Hot Tweezers
• 3 Preset Memory Options
• Safety Features - Sleep Function and Automatic
Shutdown
• No Memory Silicone Cords
• Highest Quality and Reliability
• High Temperature Stability
• °C / °F Conversion
• Magic Temperature Compensation
• Small Footprint

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Product Set-up
1. Unpack all of the contents of the X-Tronic #8020-XTS unit.
2. Inspect the unit and accessories for any damage. If damage is
detected, please contact X-Tronic immediately.
3. Attach the soldering iron to the unit using the soldering iron
connection.
4. Place the soldering iron into the holder.
5. Attach the hot tweezers to the unit using the hot tweezer
connection.
6. Ensure all of the connections are secure and correct before
applying power to the unit.
7. Plug the power cord into a GROUNDED AC wall outlet.
8. Turn on the main power switch located io the back of the unit.
9. Power on the unit.
a. Soldering Iron
i. Attach the desired tip to the soldering iron.
ii. Power on the soldering iron with the Iron power switch.
iii. Adjust the soldering iron temperature by pressing the
soldering iron ꜛ and ꜜ buttons.
b. Hot Tweezers
i. Turn on the hot tweezers by means of the Hot
Tweezers power switch.
ii. Adjust the hot air temperature by using the hot air gun ꜛ
and ꜜ buttons.

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1. Hot Tweezer Temperature Display
2. Hot Tweezer CH #3 Memory Preset
3. Hot Tweezer CH #1 Memory Preset
4. Hot Tweezer CH #2 Memory Preset
5. Hot Tweezer Power Button
6. Soldering Iron Temperature Display
7. Function Key
8. Soldering Iron CH #1 Memory Preset
9. Soldering Iron CH #3 Memory Preset
10. Soldering Iron CH #2 Memory Preset
11. Soldering Iron Power Button
User Interface

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Operating Instructions

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Operating Instructions Cont.

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Operating Instructions Cont.

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Operating Instructions Cont.

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Operating Instructions Cont.

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Operating Instructions Cont.

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Operating Instructions Cont.

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Operating Instructions Cont.

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Operating Instructions Cont.

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Operating Instructions Cont.

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Operating Instructions Cont.

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Safety Precautions
1. Never use the soldering iron near any flammable substance,
material, or gas.
2. Never touch the metallic components of the soldering iron while
they are in use. The items may be extremely hot and will cause
serious burns instantly. Allow the unit to properly cool to room
temperature before attempting to touch them.
Maintenance
Unit
1. Keep the unit plugged into a GROUNDED outlet at all times during
operation.
2. Keep the unit and all components free from dirt, debris, and liquid at
all times.
3. Make sure the power cord is plugged in correctly and safely off the
floor to prevent accidents.
4. Keep all cords in the immediate workspace and avoid letting them
hang off the side of a table or bench top.
5. Wipe the unit down, when needed, with a dry, static-free cloth.
Soldering Tip Care
1. For first use, allow the tip to rise to a stable temperature. Clean the
tip on the damp sponge and tin the tip (apply a small amount of
fresh solder to the tip).
2. Never hit the soldering iron or tip on anything to remove excess
solder.
3. Do not use extreme temperature with the soldering iron tips, doing
so will shorten the life span of the tip.
4. Clean the tip before each use, using the copper cleaning brush for
better temperature stability during cleaning.
5. Always clean and re-tin the tip after each use. This will aid in the
prevention of oxidation on the tip and help extend the life span.
6. Do not allow the soldering iron or the tips to sit idle at high
temperatures for extended periods of time.
7. Never use a file or other abrasive materials to remove oxidation
from the tips.
8. To remove oxidation, simply flood the tip with fresh solder and wipe
it clean on the damp sponge or copper cleaning pad. This may need
to be repeated several times for badly oxidized parts.
9. To remove the yellowing on the tip shaft, which is perfectly normal
especially after first use, clean with 90% Isopropyl alcohol.

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Install/Remove Soldering Iron Tip
1. Turn off the power to the unit and unplug from the power source.
2. Allow the soldering iron and tip to reach room temperature.
3. Loosen the nut at base of the metallic shaft of the soldering iron.
4. Slide the metallic tube off of the soldering iron and tip.
5. Slide the tip off of the heating element.
6. Repeat in the reverse order for installation. Do not overtighten the
nut on the soldering iron.
SE ERROR MESSAGE
When the display shows “SE” this means that the heating element
needs to be replaced. The heating element could be worn out or
cracked.
Note that if you run the soldering iron in the 230°C ~ 280°C range,
which is the normal temperature range for most “all” soldering
applications, your heating element should last for 6 to 12 months
depending on hours of use.
Replacing Heating Elements
Soldering Iron
1. Turn off the unit and unplug it from the power source.
2. Allow the unit to reach room temperature before proceeding.
3. Disconnect the soldering iron from the unit.
4. Loosen the nut on the metallic shaft.
5. Slide the metallic shaft off of the soldering iron.
6. Remove the soldering iron tip and inner shaft.
7. Unscrew the plastic nut from the top of the soldering iron.
8. Push the cord through the bottom of the soldering iron while pulling
the heating element out of the top of the soldering iron, exposing
the circuit board
9. Unsolder the existing heating element, taking note of the wire color
and location.
10. Remove the heating element.
11. Replace the heating element.
12. Solder the new element leads in the correct location.
13. Pull the cord out the bottom of the soldering iron while pushing the
new heating element into the top, aligning it with the notches.
14. Replace the plastic nut to the top of the soldering iron and tighten.
15. Replace the inner, small metallic shaft.
16. Replace the tip over the heating element.