Hakko Electronics FR-410 User manual

2015.10
MA02756XZ151015
連接部
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ThankyouforpurchasingtheHAKKOFR-410DesolderingTool.
PleasereadthismanualbeforeoperatingtheHAKKOFR-410.
Keepthismanualreadilyaccessibleforreference.
●
Table of Contents
...................... 1
................................................. 1
................. 2
...................................................... 3
.......................................................... 4
........................................ 7
..................................................... 8
...........................11
1. PACKING LIST AND PART NAMES
2. SPECIFICATIONS
3. WARNINGS, CAUTIONS AND NOTES
4. INITIAL SETUP
5. OPERATION
6. PARAMETER SETTING
7. MAINTENANCE
8. TROUBLE SHOOTING GUIDE
© 2015 HAKKO Corporation. All Rights Reserved.
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: [phone] FAX: [phone]
Toll Free (800)88-HAKKO
4 2 5 5 6
http://www.hakkousa.com
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.hk
E-mail:[email protected]
SINGAPORE: HAKKO PRODUCTS PTE LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.sg
E-mail:[email protected]
Please access to the following address for the other Sales affiliates.
http://www.hakko.com
HEAD OFFICE
4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN
TEL:[phone] FAX:[phone]
http://www.hakko.com E-mail:[email protected]
8. TROUBLE SHOOTING GUIDE
NOTE :
When repairs are needed, please send
both the handpiece and the station to
your sales agent.
WARNING
Before checking the inside of the HAKKO FR-410 or replacing parts, be sure to disconnect the power
plug. Failure to do so may result in electric shock.
● Display does not turn
on.
● Pump does not
operate.
● Solder is not being
absorbed.
● The nozzle does not
heat up.
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
Is the power supply cable or connection plug disconnected?
Connect it tightly.
Is the fuse blown?
Replace the fuse. If the fuse blows again,
please send the entire product back to us for repair.
Is the power supply cable or connection plug disconnected?
Connect it tightly.
Is the heater tube or nozzle clogged?
Clean it.
Is the filter pipe full of solder?
Clean it.
Is the ceramic paper filter hardened?
Replace it with a new one.
Is there a vacuum leak?
Check the connections and filter pipe seals and
replace any worn parts.
Is the heater tube or nozzle clogged?
Clean it.
Is the desoldering gun cord assembly properly connected?
Connect it tightly.
Is the heating element damaged?
Replace it with a new one.
Desoldering Tool
(HAKKO FR-4101)
Instruction Manual

1 10
Nozzle (N61 series)
Filterpipe
Trigger
Cleaning Pin (for ø1.0mm
[0.04 in] nozzle)
Nozzle wrench
Ceramic paper Filter (L) Station
Filter Cleaning Pin
(for Heating Element)
Cleaning Drill (for ø1.0mm
[0.04 in] nozzle)
HAKKO
FR-4101 HAKKO FH-410
Power cord
Tool box
HAKKO
FR-410
×1
×1
×1
×1
×2×4
HAKKO FR-410 Desoldering station
HAKKO FR-4101 Desoldering Handpiece
with N61-05 (ø1.0mm [0.04 in]) nozzle
Power cord
1
1
1
HAKKO FH-410 Handpiece holder
Tool box
Instruction Manual
1
1
1
2. SPECIFICATIONS
● HAKKOFR-410
Power consumption
Temperature range
Temperature stability
190W
330 - 450℃ (620 - 850℉)
±5℃ (9℉) at idle temperature
● Station
Output
Vacuum generator
Vacuum pressure (max.)
Suction flow
Dimensions
Weight
AC 24V
Vacuum pump, double cylinder type
80 kPa (600 mmHg)
15 L/min.
165(W) × 137(H) × 244(D) mm
(6.5 × 5.4 × 9.6 in.)
4.8 kg (10.6 lb.)
●HAKKOFR-4101
Part name
Power consumption
Nozzle to ground resistance
Nozzle to ground potential
Cord
Length (w/o cord)
Weight (w/o cord)
HAKKO FR-4101
140W (24 V)
< 2 Ω
< 2 mV
1.2 m (4 ft.)
168 mm (6.6 in.) with N61-05 nozzle
170 g (0.38 lb.) with N61-05 nozzle
* The temperature was measured using the HAKKO FG-101
Station Tester.
* This product is protected against electrostatic discharge.
* Specifications and design are subject to change without notice.
1. PACKING LIST AND PART NAMES Please check to make sure that all items
listed below are included in the package.
Remove the element cover assembly
and the nozzle with the provided
wrench.
Heating
Element Element cover
Nozzle
Nut
Theelementcover
assemblyisheldto
thenozzlechanging
toolbypressingthis
partfrombothsides.
(Thenozzleisnot
heldtothenozzle
changingtool.Be
carefulwhenremovingthem.）
2. Disassemble the heating element.
CAUTION
The heating element is
very hot during operation.

●When the filter pipe is cool to the touch, push down on the release knob at the back
of the handpiece and remove the filter pipe.
4. Replace the filters.
●Turn the power switch OFF.
●Examine the seals (front and filter holders) at each end of the filter pipe.
Replace : Stiff and/or cracked.
●Examine the Pre-filter: Remove solder adhering to the waste collector.
●Examine the ceramic paper filter (L).
Replace : Ceramic paper filter (L) is showing signs of stains from flux, is stiff,
or contains any solder.
CAUTION
The filter pipe is very hot.
Front holder Filter holder
Ceramic paper
filter (L)
FRONT
Pre-filter
5. Replacement of station filter
If the filer is showing signs of stains
from flux or is stiff, replace it.
Attach the filter as shown in the right
diagram. Vacuum outlet cap
Filter
Vacuum outlet cap
(with Filter)
① ②
or
3. Clean out the tube in the heating
element with the provided cleaning
pin.

● Turn the power off after cleaning.
Scrape away all oxidation from the tube in the heating
element until the cleaning pin passes cleanly through
the tube.
CAUTION
・Be sure the solder in the tube in the heating element is completely heated, before
cleaning the tube.
・If the cleaning pin does not pass through the tube in the heating element, replace
the heating element.


9 2
3. WARNINGS, CAUTIONS AND NOTES
WARNING
CAUTION
To prevent accidents or damage to the HAKKO FR-410, be sure to observe the following:
● Do not use the unit for applications other than desoldering.
● Do not strike the handpiece against hard objects to remove excess solder. This will
damage the handpiece.
● Do not modify the HAKKO FR-410.
● Use only genuine HAKKO replacement parts.
● Do not allow the HAKKO FR-410 to become wet, or use it when hands are wet.
●
Be sure to hold the plug when inserting or removing the handpiece and power cords.
● Be sure the work area is well ventilated. Desoldering produces smoke.
● While using the HAKKO FR-410, don't do anything which may cause bodily harm
or physical damage.
When power is ON, the nozzle will be hot. To avoid injury or damage to
personnel and items in the work area, observe the following:
● Donottouchthenozzleorthemetalpartsnearthenozzle.
● Donotallowthenozzletocomecloseto,ortouch,flammablematerials.
● Informothersintheareathattheunitishotandshouldnotbetouched.
● Turnthepoweroffwhennotinuse,orleftunattended.
● TurnthepoweroffwhenchangingpartsorstoringtheHAKKO
FR-410.
● Thisunitisforcounterorworkbenchuseonly.
● This appliance can be used by children aged from 8 years and above
and persons with reduced physical, sensory or mental capabilities or
lack of experience and knowledge if they have been given supervision
or instruction concerning use of the appliance in safe way and
understand the hazards involved.
● Children shall not play with the appliance.
● Cleaning and user maintenance shall not be made by children
without supervision.
Warnings, cautions and notes are placed at critical points in this manual to direct the
operator’s attention to significant items. They are defined as follows:
WARNING：FailuretocomplywithaWARNINGmayresultinseriousinjuryordeath.
CAUTION：FailuretocomplywithaCAUTIONmayresultininjurytotheoperator,
ordamagetotheitemsinvolved.
 NOTE：ANOTEindicatesaprocedureorpointthatisimportanttotheprocess
beingdescribed.

Use the proper size cleaning
pin or cleaning drill for the
nozzle diameter.
Cleaning with the nozzle cleaning pin
Cleaning with the cleaning drill
● Before cleaning
● After cleaning
The cleaning pin passes
completely through the
hole.
Insert the bit while turning it
clockwise.
Pull the drill bit out straight
without turning it.


Nozzle Maintenance
1. Inspect and clean the nozzle

● Turn the power switch ON and let the nozzle
heat up.

● Clean out the hole of the nozzle with the
nozzle cleaning pin.
● If the cleaning pin does not pass through the
hole in the nozzle, clean with the cleaning
drill.
● Check the condition of the solder plating on
the nozzle tip.
● Check visually if the nozzle was eroded.
CAUTION
The desoldering tool may be extremely hot. During maintenance, please work carefully.
The cleaning pin will not pass through the
nozzle until the solder inside the nozzle is
completely melted.
CAUTION


CAUTION
Ifthecleaningdrillisforcedintothenozzle,thedrillbit
couldbreakorbedamaged.
Pleaseusethepropersizecleaningpinorcleaningdrill
forthenozzlediameter.

CAUTION
Desoldering efficiency goes down and all other parts appear to be OK, the nozzle is
probably eroded and should be replaced.
The inside hole and the surface of the nozzle is plated with a special alloy. Should
this alloy become eroded by high temperature solder, the nozzle will not be able to
maintain the proper temperature.
Hole is damaged by erosion.
● If the nozzle is still in a good condition, put some fresh solder on the nozzle tip to
protect solder plated area from oxidation.
• If the cleaning pin and cleaning drill do not pass through the hole
in the nozzle, replace the nozzle.
• If the solder plating on the nozzle tip is worn, replace the nozzle.
• If the inside hole of the nozzle is eroded, replace the nozzle.

3 8
● When the cleaning sponge is included in the PACKING LIST
The sponge is compressed. It will swell when moistened
with water. Before using the unit, dampen the sponge with
water and squeeze it to remove excess water.
CAUTION
Increasing the angle of the handpiece receptacle will
cause an increase in the handpiece temperature.
CAUTION
Be sure the sponge is moistened with water before use to avoid damaging the nozzle.
NOTE :
You can put nozzles that are not in use on the radial tray
of the handpiece holder base.
4. INITIAL SETUP
Loosen the adjusting screws to change the angle of the handpiece
receptacle as you like, then tighten the screws.
A. Handpiece holder
● Setup the handpiece holder
Following the instructions given in the illustration on the right,
assemble the handpiece holder.
1. Fit the small sponge pieces into the hollows in the
handpiece holder base.
2. Add an appropriate amount of water into the handpiece
holder base. The small sponge pieces will absorb water
and help keep the larger sponge damp at all times.
3. Dampen the large sponge, squeeze it to remove excess
water and put it on the handpiece holder base.
●When the cleaning wire is included in the PACKING LIST
Following the instructions given in the illustration on the right,
put the cleaning wire on the handpiece holder base.
Operation:
First, remove any excess solder from the nozzle by thrusting
the nozzle into the cleaning wire.
(Do not wipe the nozzle against the wire. This may cause
molten solder to spatter.)
When the wire becomes dirty or loaded with solder, reposition
the wire until a clean surface is presented. When changing the
cleaning wire, lift the case top vertically to prevent solder debris
from falling out.
Handpiece
holder base
Radial tray
Cleaning wire
Cleaning
sponge
7. MAINTENANCE

WARNING
Since the desoldering tool can reach a very high temperature, please work carefully.
Except when cleaning the nozzle and heating element, ALWAYS turn the power switch
OFF and disconnect the power plug before performing any maintenance procedure.
Properly maintained, the HAKKO FR-410 desoldering tool should provide years of good
service. Efficient desoldering depends upon the temperature, nozzle selection, and
proper routine maintenance. Perform the following service procedures as dictated by
the conditions of the station's usage.
During suction, the gauge indicating suction force
is shown at the bottom of the screen.
If "CHK" appears on the display, check the nozzle
and heater for restrictions.
If the nozzle or heater are clogged, clean or replace
them.
C
Suction gauge Sign of clogging
CHK
※Operation procedure for parameter setting
Use <↑>, <↓>, and <ENT> to set parameters as you do in the operation settings.
When you are finished, press the <ENT> button in the parameter setting screen to
return to the normal display.
Replacing the filter
Replace the filter as shown following steps
A to C. During operation, the filter pipe is
very hot. Wait until the filter pipe is cool before
replacing the filter or cleaning.
We recommend keeping a second filter pipe
containing new filters handy, and replacing
the installed filter pipe with this secondary
filter pipe.
B. Pull
A. Down
C. Replace the entire filter pipe with
a secondary filter pipe.
Release Knob
(Large)
(Small)

7 4
Turn the power
switch ON.
Connect the hose.
CAUTION
Be sure to hold the plug when inserting or removing the handpiece cord.
B. Station
● Connection
1. Connect the power cord to the receptacle on the
rear of the station.
2. Connect the plug from the HAKKO FR-4101
to the receptacle on the HAKKO FR-410.
CAUTION
Connect the plug to the receptacle, aligning the tab
on the plug with the opening on the receptacle.
Insert the plug into
the receptacle until
it seats.
To disconnect, pull the plug
from the receptacle while
pressing down the tab on
the plug.
3. Set the HAKKO FR-4101 in the handpiece holder.
4. Connect the hose from the HAKKO FR-4101
to the vacuum outlet cap on the HAKKO
FR-410 station.
5. Plug the power cord into a grounded power outlet.
Ensure that the power switch is OFF before plugging
in the power cord.
CAUTION
Be sure to ground this product as it is ESD
safe by design.
6. Turn the power switch ON.
5. OPERATION
PART NAMES
Control
Buttons
Receptacle Power Switch
- Moving the cursor UP. Increases the value.
- Moving the cursor DOWN.
Decreases the value.
- End of sequence (terminates a phase
of a data entry mode).
UP
DOWN
ENTER
The HAKKO FR-410 has three controls
Detailed information on the parameters and how to change them can be
found in manuals available at the HAKKO Document Portal. Please download
and make use of them.
https://doc.hakko.com
3. Make your SELECTION by
moving the cursor UP or DOWN
by pressing the corresponding
buttons.
Set Temp
Offset Temp
Vacuum Check
<↓> <ENT><↑>
Set Temp
Offset Temp
Vacuum Check
<↓> <ENT><↑>
4. Press the <ENT> button to
finalize your selection.
* Change of selected setting
Depending on selected setting, the display on the screen differs. However, you
can make changes to the settings by following the above operation procedure.
After completing the changes to the setting, if you press the ENTER button again
in the selection screen, you will return to the normal display.
Parameter name
Temp Mode
ShutOff Set
Timer**
Vacuum Mode
Vacuum Time ***
Auto Sleep
Timer**
Sleep Temp
Low Temp
Error Alarm
Ready Alarm
Pass. Lock
Password****
Initial Reset
● PARAMETER SETTINGS
6. PARAMETER SETTINGS
①
Press and hold any one of the three control buttons, and turn on the power switch to
display the parameter setting screen. The following parameters can be set:
* For U.S.A.
**
Auto-ShutOff (Auto Sleep) Time can be set when Auto-ShutOff (Auto sleep) is set to ON.
*** Vacuum Time is displayed when Vacuum Mode is set to "Timer."
****Password is displayed when Password Lock is set to "ON" or "Partial."
Initial value
℃ (℉*)
OFF
30 min
Normal
1sec
ON
6 min
200℃(390℉)
150℃(270℉)
ON
ON
OFF
-
Value
℃ / ℉
OFF / ON
30 ~ 60 min
Normal / Timer
1〜5sec
OFF / ON
1 ~ 29min
200 ~ 300℃
(390 ~ 570 ℉ )
30 ~ 150℃ (54 ~ 270℉)
ON / OFF
ON / OFF
ON (Lock / Partial) / OFF (unlock)
“ABCDEF” Select three letters
℃ / ℉ / Cancel
Press and hold any one of
the three control buttons while
turning on the power switch.
①
②
Vacuum
outlet cap
C
Normal display screen

5 6
● When triggering before the heater reaches set temperature
HEAT I NG...
PLEASE
W A I T
When triggering before the heater reaches set
temperature, the display screen shows “HEATING
PLEASE WAIT” and the vacuum does not work.
Please wait for the heater to reach the set temperature.
Nozzle
Board
Solder
Lead
1. Place the nozzle over the lead wire of the part to be
desoldered and begin heating.
Be careful to heat the lead wire and the solder, not the land.
Placing the nozzle directly in contact with the land may
cause the land to peel off. You may apply a small amount of
solder to form a heat bridge to help the heating process.
2. Check to make sure all of the solder on the joint has melted.
With the nozzle still in place over the lead wire, slowly move
the lead wire, being careful not to apply too much force. If
the lead wire moves easily, all of the solder has melted.
3. Pull the trigger to remove the melted solder.
Make sure that a filter has been inserted in the desoldering
tool. Desoldering without a filter may damage the pump.
4. If the solder was not removed, re-solder the part using new
solder and then repeat the desoldering process.
A. Desoldering
If the pump does not operate, immediately clean
the nozzle & heating element and replace the filter
if necessary.
CAUTION
If you wish to exit the PRESET SELECTION screen...
•Select <EXIT> and press the <ENT> button. You will return to the normal display
screen without making any changes.
•If the device is left alone without making any operation for 10 seconds, you will return
to the normal display screen.
When changing the current set temperature or the preset temperature, follow the
operation of “
● Changing various setting (other than preset selections)”.
<↓> <ENT>
4. Press the <ENT> button to
finalize your selection.
<↑>
3. Make your SELECTION by
moving the cursor UP or DOWN
by pressing the corresponding
buttons.
<↓> <ENT>
350℃
400℃
450℃
<↑>
PRESET1
PRESET2
PRESET3
350℃
400℃
450℃
PRESET1
PRESET2
PRESET3
If you wish to exit the
PRESET SELECTION
screen, simply use the
DOWN button to scroll
to the bottom of the list,
and select <EXIT>.
B.Making Changes to Settings
● Selecting the preset number
The HAKKO FR-410 has a preset mode.
1. Press any of the
three control buttons.
<↑> <↓> <ENT>
PRESET1
PRESET2
PRESET3
350℃
400℃
450℃
2. The preset selection screen
appears.
● Changing various settings
(other than preset selections)
2. The setting selection screen
appears.
Set Temp
Offset Temp
Vacuum Check
<↓> <ENT><↑>
1. Press and hold any one
of the three control buttons
for at least 2 seconds.
The following settings can be changed from this screen:
Set Temp
Offset Temp
Vacuum Check
Preset Temp
Preset ID
LCD Contrast
<EXIT>
(Nozzle temperature setting)
(Nozzle temperature offset setting)
(Check of nozzle clogging and suction force)
(Setting of each preset temperature)
(Setting of each preset name)
(Contrast adjustment of display screen)
(Return to the setting screen)

5 6
● When triggering before the heater reaches set temperature
HEAT I NG...
PLEASE
W A I T
When triggering before the heater reaches set
temperature, the display screen shows “HEATING
PLEASE WAIT” and the vacuum does not work.
Please wait for the heater to reach the set temperature.
Nozzle
Board
Solder
Lead
1. Place the nozzle over the lead wire of the part to be
desoldered and begin heating.
Be careful to heat the lead wire and the solder, not the land.
Placing the nozzle directly in contact with the land may
cause the land to peel off. You may apply a small amount of
solder to form a heat bridge to help the heating process.
2. Check to make sure all of the solder on the joint has melted.
With the nozzle still in place over the lead wire, slowly move
the lead wire, being careful not to apply too much force. If
the lead wire moves easily, all of the solder has melted.
3. Pull the trigger to remove the melted solder.
Make sure that a filter has been inserted in the desoldering
tool. Desoldering without a filter may damage the pump.
4. If the solder was not removed, re-solder the part using new
solder and then repeat the desoldering process.
A. Desoldering
If the pump does not operate, immediately clean
the nozzle & heating element and replace the filter
if necessary.
CAUTION
If you wish to exit the PRESET SELECTION screen...
•Select <EXIT> and press the <ENT> button. You will return to the normal display
screen without making any changes.
•If the device is left alone without making any operation for 10 seconds, you will return
to the normal display screen.
When changing the current set temperature or the preset temperature, follow the
operation of “
● Changing various setting (other than preset selections)”.
<↓> <ENT>
4. Press the <ENT> button to
finalize your selection.
<↑>
3. Make your SELECTION by
moving the cursor UP or DOWN
by pressing the corresponding
buttons.
<↓> <ENT>
350℃
400℃
450℃
<↑>
PRESET1
PRESET2
PRESET3
350℃
400℃
450℃
PRESET1
PRESET2
PRESET3
If you wish to exit the
PRESET SELECTION
screen, simply use the
DOWN button to scroll
to the bottom of the list,
and select <EXIT>.
B.Making Changes to Settings
● Selecting the preset number
The HAKKO FR-410 has a preset mode.
1. Press any of the
three control buttons.
<↑> <↓> <ENT>
PRESET1
PRESET2
PRESET3
350℃
400℃
450℃
2. The preset selection screen
appears.
● Changing various settings
(other than preset selections)
2. The setting selection screen
appears.
Set Temp
Offset Temp
Vacuum Check
<↓> <ENT><↑>
1. Press and hold any one
of the three control buttons
for at least 2 seconds.
The following settings can be changed from this screen:
Set Temp
Offset Temp
Vacuum Check
Preset Temp
Preset ID
LCD Contrast
<EXIT>
(Nozzle temperature setting)
(Nozzle temperature offset setting)
(Check of nozzle clogging and suction force)
(Setting of each preset temperature)
(Setting of each preset name)
(Contrast adjustment of display screen)
(Return to the setting screen)

7 4
Turn the power
switch ON.
Connect the hose.
CAUTION
Be sure to hold the plug when inserting or removing the handpiece cord.
B. Station
● Connection
1. Connect the power cord to the receptacle on the
rear of the station.
2. Connect the plug from the HAKKO FR-4101
to the receptacle on the HAKKO FR-410.
CAUTION
Connect the plug to the receptacle, aligning the tab
on the plug with the opening on the receptacle.
Insert the plug into
the receptacle until
it seats.
To disconnect, pull the plug
from the receptacle while
pressing down the tab on
the plug.
3. Set the HAKKO FR-4101 in the handpiece holder.
4. Connect the hose from the HAKKO FR-4101
to the vacuum outlet cap on the HAKKO
FR-410 station.
5. Plug the power cord into a grounded power outlet.
Ensure that the power switch is OFF before plugging
in the power cord.
CAUTION
Be sure to ground this product as it is ESD
safe by design.
6. Turn the power switch ON.
5. OPERATION
PART NAMES
Control
Buttons
Receptacle Power Switch
- Moving the cursor UP. Increases the value.
- Moving the cursor DOWN.
Decreases the value.
- End of sequence (terminates a phase
of a data entry mode).
UP
DOWN
ENTER
The HAKKO FR-410 has three controls
Detailed information on the parameters and how to change them can be
found in manuals available at the HAKKO Document Portal. Please download
and make use of them.
https://doc.hakko.com
3. Make your SELECTION by
moving the cursor UP or DOWN
by pressing the corresponding
buttons.
Set Temp
Offset Temp
Vacuum Check
<↓> <ENT><↑>
Set Temp
Offset Temp
Vacuum Check
<↓> <ENT><↑>
4. Press the <ENT> button to
finalize your selection.
* Change of selected setting
Depending on selected setting, the display on the screen differs. However, you
can make changes to the settings by following the above operation procedure.
After completing the changes to the setting, if you press the ENTER button again
in the selection screen, you will return to the normal display.
Parameter name
Temp Mode
ShutOff Set
Timer**
Vacuum Mode
Vacuum Time ***
Auto Sleep
Timer**
Sleep Temp
Low Temp
Error Alarm
Ready Alarm
Pass. Lock
Password****
Initial Reset
● PARAMETER SETTINGS
6. PARAMETER SETTINGS
①
Press and hold any one of the three control buttons, and turn on the power switch to
display the parameter setting screen. The following parameters can be set:
* For U.S.A.
**
Auto-ShutOff (Auto Sleep) Time can be set when Auto-ShutOff (Auto sleep) is set to ON.
*** Vacuum Time is displayed when Vacuum Mode is set to "Timer."
****Password is displayed when Password Lock is set to "ON" or "Partial."
Initial value
℃ (℉*)
OFF
30 min
Normal
1sec
ON
6 min
200℃(390℉)
150℃(270℉)
ON
ON
OFF
-
Value
℃ / ℉
OFF / ON
30 ~ 60 min
Normal / Timer
1〜5sec
OFF / ON
1 ~ 29min
200 ~ 300℃
(390 ~ 570 ℉ )
30 ~ 150℃ (54 ~ 270℉)
ON / OFF
ON / OFF
ON (Lock / Partial) / OFF (unlock)
“ABCDEF” Select three letters
℃ / ℉ / Cancel
Press and hold any one of
the three control buttons while
turning on the power switch.
①
②
Vacuum
outlet cap
C
Normal display screen

3 8
● When the cleaning sponge is included in the PACKING LIST
The sponge is compressed. It will swell when moistened
with water. Before using the unit, dampen the sponge with
water and squeeze it to remove excess water.
CAUTION
Increasing the angle of the handpiece receptacle will
cause an increase in the handpiece temperature.
CAUTION
Be sure the sponge is moistened with water before use to avoid damaging the nozzle.
NOTE :
You can put nozzles that are not in use on the radial tray
of the handpiece holder base.
4. INITIAL SETUP
Loosen the adjusting screws to change the angle of the handpiece
receptacle as you like, then tighten the screws.
A. Handpiece holder
● Setup the handpiece holder
Following the instructions given in the illustration on the right,
assemble the handpiece holder.
1. Fit the small sponge pieces into the hollows in the
handpiece holder base.
2. Add an appropriate amount of water into the handpiece
holder base. The small sponge pieces will absorb water
and help keep the larger sponge damp at all times.
3. Dampen the large sponge, squeeze it to remove excess
water and put it on the handpiece holder base.
●When the cleaning wire is included in the PACKING LIST
Following the instructions given in the illustration on the right,
put the cleaning wire on the handpiece holder base.
Operation:
First, remove any excess solder from the nozzle by thrusting
the nozzle into the cleaning wire.
(Do not wipe the nozzle against the wire. This may cause
molten solder to spatter.)
When the wire becomes dirty or loaded with solder, reposition
the wire until a clean surface is presented. When changing the
cleaning wire, lift the case top vertically to prevent solder debris
from falling out.
Handpiece
holder base
Radial tray
Cleaning wire
Cleaning
sponge
7. MAINTENANCE

WARNING
Since the desoldering tool can reach a very high temperature, please work carefully.
Except when cleaning the nozzle and heating element, ALWAYS turn the power switch
OFF and disconnect the power plug before performing any maintenance procedure.
Properly maintained, the HAKKO FR-410 desoldering tool should provide years of good
service. Efficient desoldering depends upon the temperature, nozzle selection, and
proper routine maintenance. Perform the following service procedures as dictated by
the conditions of the station's usage.
During suction, the gauge indicating suction force
is shown at the bottom of the screen.
If "CHK" appears on the display, check the nozzle
and heater for restrictions.
If the nozzle or heater are clogged, clean or replace
them.
C
Suction gauge Sign of clogging
CHK
※Operation procedure for parameter setting
Use <↑>, <↓>, and <ENT> to set parameters as you do in the operation settings.
When you are finished, press the <ENT> button in the parameter setting screen to
return to the normal display.
Replacing the filter
Replace the filter as shown following steps
A to C. During operation, the filter pipe is
very hot. Wait until the filter pipe is cool before
replacing the filter or cleaning.
We recommend keeping a second filter pipe
containing new filters handy, and replacing
the installed filter pipe with this secondary
filter pipe.
B. Pull
A. Down
C. Replace the entire filter pipe with
a secondary filter pipe.
Release Knob
(Large)
(Small)

9 2
3. WARNINGS, CAUTIONS AND NOTES
WARNING
CAUTION
To prevent accidents or damage to the HAKKO FR-410, be sure to observe the following:
● Do not use the unit for applications other than desoldering.
● Do not strike the handpiece against hard objects to remove excess solder. This will
damage the handpiece.
● Do not modify the HAKKO FR-410.
● Use only genuine HAKKO replacement parts.
● Do not allow the HAKKO FR-410 to become wet, or use it when hands are wet.
●
Be sure to hold the plug when inserting or removing the handpiece and power cords.
● Be sure the work area is well ventilated. Desoldering produces smoke.
● While using the HAKKO FR-410, don't do anything which may cause bodily harm
or physical damage.
When power is ON, the nozzle will be hot. To avoid injury or damage to
personnel and items in the work area, observe the following:
● Donottouchthenozzleorthemetalpartsnearthenozzle.
● Donotallowthenozzletocomecloseto,ortouch,flammablematerials.
● Informothersintheareathattheunitishotandshouldnotbetouched.
● Turnthepoweroffwhennotinuse,orleftunattended.
● TurnthepoweroffwhenchangingpartsorstoringtheHAKKO
FR-410.
● Thisunitisforcounterorworkbenchuseonly.
● This appliance can be used by children aged from 8 years and above
and persons with reduced physical, sensory or mental capabilities or
lack of experience and knowledge if they have been given supervision
or instruction concerning use of the appliance in safe way and
understand the hazards involved.
● Children shall not play with the appliance.
● Cleaning and user maintenance shall not be made by children
without supervision.
Warnings, cautions and notes are placed at critical points in this manual to direct the
operator’s attention to significant items. They are defined as follows:
WARNING：FailuretocomplywithaWARNINGmayresultinseriousinjuryordeath.
CAUTION：FailuretocomplywithaCAUTIONmayresultininjurytotheoperator,
ordamagetotheitemsinvolved.
 NOTE：ANOTEindicatesaprocedureorpointthatisimportanttotheprocess
beingdescribed.

Use the proper size cleaning
pin or cleaning drill for the
nozzle diameter.
Cleaning with the nozzle cleaning pin
Cleaning with the cleaning drill
● Before cleaning
● After cleaning
The cleaning pin passes
completely through the
hole.
Insert the bit while turning it
clockwise.
Pull the drill bit out straight
without turning it.


Nozzle Maintenance
1. Inspect and clean the nozzle

● Turn the power switch ON and let the nozzle
heat up.

● Clean out the hole of the nozzle with the
nozzle cleaning pin.
● If the cleaning pin does not pass through the
hole in the nozzle, clean with the cleaning
drill.
● Check the condition of the solder plating on
the nozzle tip.
● Check visually if the nozzle was eroded.
CAUTION
The desoldering tool may be extremely hot. During maintenance, please work carefully.
The cleaning pin will not pass through the
nozzle until the solder inside the nozzle is
completely melted.
CAUTION


CAUTION
Ifthecleaningdrillisforcedintothenozzle,thedrillbit
couldbreakorbedamaged.
Pleaseusethepropersizecleaningpinorcleaningdrill
forthenozzlediameter.

CAUTION
Desoldering efficiency goes down and all other parts appear to be OK, the nozzle is
probably eroded and should be replaced.
The inside hole and the surface of the nozzle is plated with a special alloy. Should
this alloy become eroded by high temperature solder, the nozzle will not be able to
maintain the proper temperature.
Hole is damaged by erosion.
● If the nozzle is still in a good condition, put some fresh solder on the nozzle tip to
protect solder plated area from oxidation.
• If the cleaning pin and cleaning drill do not pass through the hole
in the nozzle, replace the nozzle.
• If the solder plating on the nozzle tip is worn, replace the nozzle.
• If the inside hole of the nozzle is eroded, replace the nozzle.

1 10
Nozzle (N61 series)
Filterpipe
Trigger
Cleaning Pin (for ø1.0mm
[0.04 in] nozzle)
Nozzle wrench
Ceramic paper Filter (L) Station
Filter Cleaning Pin
(for Heating Element)
Cleaning Drill (for ø1.0mm
[0.04 in] nozzle)
HAKKO
FR-4101 HAKKO FH-410
Power cord
Tool box
HAKKO
FR-410
×1
×1
×1
×1
×2×4
HAKKO FR-410 Desoldering station
HAKKO FR-4101 Desoldering Handpiece
with N61-05 (ø1.0mm [0.04 in]) nozzle
Power cord
1
1
1
HAKKO FH-410 Handpiece holder
Tool box
Instruction Manual
1
1
1
2. SPECIFICATIONS
● HAKKOFR-410
Power consumption
Temperature range
Temperature stability
190W
330 - 450℃ (620 - 850℉)
±5℃ (9℉) at idle temperature
● Station
Output
Vacuum generator
Vacuum pressure (max.)
Suction flow
Dimensions
Weight
AC 24V
Vacuum pump, double cylinder type
80 kPa (600 mmHg)
15 L/min.
165(W) × 137(H) × 244(D) mm
(6.5 × 5.4 × 9.6 in.)
4.8 kg (10.6 lb.)
●HAKKOFR-4101
Part name
Power consumption
Nozzle to ground resistance
Nozzle to ground potential
Cord
Length (w/o cord)
Weight (w/o cord)
HAKKO FR-4101
140W (24 V)
< 2 Ω
< 2 mV
1.2 m (4 ft.)
168 mm (6.6 in.) with N61-05 nozzle
170 g (0.38 lb.) with N61-05 nozzle
* The temperature was measured using the HAKKO FG-101
Station Tester.
* This product is protected against electrostatic discharge.
* Specifications and design are subject to change without notice.
1. PACKING LIST AND PART NAMES Please check to make sure that all items
listed below are included in the package.
Remove the element cover assembly
and the nozzle with the provided
wrench.
Heating
Element Element cover
Nozzle
Nut
Theelementcover
assemblyisheldto
thenozzlechanging
toolbypressingthis
partfrombothsides.
(Thenozzleisnot
heldtothenozzle
changingtool.Be
carefulwhenremovingthem.）
2. Disassemble the heating element.
CAUTION
The heating element is
very hot during operation.

●When the filter pipe is cool to the touch, push down on the release knob at the back
of the handpiece and remove the filter pipe.
4. Replace the filters.
●Turn the power switch OFF.
●Examine the seals (front and filter holders) at each end of the filter pipe.
Replace : Stiff and/or cracked.
●Examine the Pre-filter: Remove solder adhering to the waste collector.
●Examine the ceramic paper filter (L).
Replace : Ceramic paper filter (L) is showing signs of stains from flux, is stiff,
or contains any solder.
CAUTION
The filter pipe is very hot.
Front holder Filter holder
Ceramic paper
filter (L)
FRONT
Pre-filter
5. Replacement of station filter
If the filer is showing signs of stains
from flux or is stiff, replace it.
Attach the filter as shown in the right
diagram. Vacuum outlet cap
Filter
Vacuum outlet cap
(with Filter)
① ②
or
3. Clean out the tube in the heating
element with the provided cleaning
pin.

● Turn the power off after cleaning.
Scrape away all oxidation from the tube in the heating
element until the cleaning pin passes cleanly through
the tube.
CAUTION
・Be sure the solder in the tube in the heating element is completely heated, before
cleaning the tube.
・If the cleaning pin does not pass through the tube in the heating element, replace
the heating element.


2015.10
MA02756XZ151015
連接部
隔離器
電路板
插座
電磁蓋
真空泵組件
螺釘
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●
ThankyouforpurchasingtheHAKKOFR-410DesolderingTool.
PleasereadthismanualbeforeoperatingtheHAKKOFR-410.
Keepthismanualreadilyaccessibleforreference.
●
Table of Contents
...................... 1
................................................. 1
................. 2
...................................................... 3
.......................................................... 4
........................................ 7
..................................................... 8
...........................11
1. PACKING LIST AND PART NAMES
2. SPECIFICATIONS
3. WARNINGS, CAUTIONS AND NOTES
4. INITIAL SETUP
5. OPERATION
6. PARAMETER SETTING
7. MAINTENANCE
8. TROUBLE SHOOTING GUIDE
© 2016 HAKKO Corporation. All Rights Reserved.
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: [phone] FAX: [phone]
Toll Free (800)88-HAKKO
4 2 5 5 6
http://www.hakkousa.com
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.hk
E-mail:[email protected]
SINGAPORE: HAKKO PRODUCTS PTE LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.sg
E-mail:[email protected]
Please access to the following address for the other Sales affiliates.
http://www.hakko.com
HEAD OFFICE
4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN
TEL:[phone] FAX:[phone]
http://www.hakko.com E-mail:[email protected]
8. TROUBLE SHOOTING GUIDE
NOTE :
When repairs are needed, please send
both the handpiece and the station to
your sales agent.
WARNING
Before checking the inside of the HAKKO FR-410 or replacing parts, be sure to disconnect the power
plug. Failure to do so may result in electric shock.
● Display does not turn
on.
● Pump does not
operate.
● Solder is not being
absorbed.
● The nozzle does not
heat up.
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
CHECK :
ACTION :
Is the power supply cable or connection plug disconnected?
Connect it tightly.
Is the fuse blown?
Replace the fuse. If the fuse blows again,
please send the entire product back to us for repair.
Is the power supply cable or connection plug disconnected?
Connect it tightly.
Is the heater tube or nozzle clogged?
Clean it.
Is the filter pipe full of solder?
Clean it.
Is the ceramic paper Filter (L) hardened?
Replace it with a new one.
Is there a vacuum leak?
Check the connections and filter pipe seals and
replace any worn parts.
Is the heater tube or nozzle clogged?
Clean it.
Is the desoldering gun cord assembly properly connected?
Connect it tightly.
Is the heating element damaged?
Replace it with a new one.
Desoldering Tool
(HAKKO FR-4101)
Instruction Manual