YASKAWA J1000 CIMR-JC series User manual

TOEP C710606 27 J1000 Quick Start Guide 3
ENGLISH
J1000
Quick Start Guide
ENGLISH
1 Safety Instructions and General Warnings . . . . . . . . . . 4
2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4 TOEP C710606 27 J1000 Quick Start Guide
1 Safety Instructions and General Warnings
1 Safety Instructions and General Warnings
Yaskawa Electric supplies component parts for use in a wide variety of industrial applica-
tions. The selection and application of Yaskawa products remain the responsibility of the
equipment designer or end user. Yaskawa accepts no responsibility for the way its products
are incorporated into the final system design. Under no circumstances should any Yaskawa
product be incorporated into any product or design as the exclusive or sole safety control.
Without exception, all controls should be designed to detect faults dynamically and fail
safely under all circumstances. All products designed to incorporate a component part man-
ufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to
the quality of its products in conforming to standards and specifications published in the
manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa
assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
General Warnings
The following conventions are used to indicate Safety messages in this manual:
WARNING
• Read and understand this manual before installing, operating or servicing this drive.
• All warnings, cautions, and instructions must be followed.
• All work must be performed by qualified personnel.
• The drive must be installed according to this manual and local codes.
• Heed the safety messages in this manual.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

1 Safety Instructions and General Warnings
TOEP C710606 27 J1000 Quick Start Guide 5
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Safety Warnings
NOTICE
Indicates a property damage message.
WARNING
Electrical Shock Hazard
• Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product
must not be modified.
• Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are off and measure the DC bus voltage level to confirm safe level.
• Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of AC drives.
• Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
• Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor
case.
• Do not perform work on the drive while wearing loose clothing, jewelry or without eye
protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
• Never short the output circuits of the drive.
Do not short the output circuits of the drive. Failure to comply could result in death or serious
injury.

1 Safety Instructions and General Warnings
6 TOEP C710606 27 J1000 Quick Start Guide
Sudden Movement Hazard
• System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor, and machine area before applying power. Secure
covers, couplings, shaft keys, and machine loads before applying power to the drive.
Fire Hazard
• Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
• Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
• Do not connect AC line power to output terminals U, V, and W.
• Make sure that the power supply lines are connected to main circuit input terminals R/
L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase power).
Do not connect the AC power line to the output motor terminals of the drive. Failure to comply
could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.
• Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of
electrical connections.
CAUTION
Crush Hazard
• Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
Burn Hazard
• Do not touch the heatsink or braking resistor hardware until a powered-down cooling
period has elapsed.
WARNING

1 Safety Instructions and General Warnings
TOEP C710606 27 J1000 Quick Start Guide 7
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NOTICE
Equipment Hazard
• Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
• Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
• Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
• Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
• Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical
Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400V Class).
• Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use
shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
• Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
• Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for modification of the product made by the user. This product must
not be modified.
• Check all the wiring to ensure that all connections are correct after installing the drive and
connecting other devices.
Failure to comply could result in damage to the drive.
• Do not connect unapproved LC or RC interference suppression filters, capacitors, or
overvoltage protection devices to the output of the drive.
Using unapproved filters could result in damage to the drive or motor equipment.

1 Safety Instructions and General Warnings
8 TOEP C710606 27 J1000 Quick Start Guide
Precautions for CE Low Voltage Directive Compliance
This drive has been tested according to European standard EN61800-5-1: 2007, and it fully
complies with the Low Voltage Directive. The following conditions must be met to maintain
compliance when combining this drive with other devices:
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3
in accordance with IEC664.
Ground the neutral point of the main power supply for 400 V Class drives.
Precautions for UL/cUL Standards Compliance
This drive is tested in accordance with UL standard UL508C and complies with UL require-
ments. The following conditions must be met to maintain compliance when using this drive
in combination with other equipment:
Do not install the drive to an area greater than pollution severity 2 (UL standard).
Use UL-listed copper wires (rated at 75°C) and closed-loop connectors or CSA-certified
ring connectors. For details refer to the instruction manual.
Wire low voltage wires with NEC Class 1 circuit conductors. Refer to national state or local
codes for wiring. Use a class 2 (UL regulations) power supply for the control circuit termi-
nal. For details refer to the instruction manual.
This drive has undergone the UL short-circuit test, which certifies that during a short circuit
in the power supply the current flow will not rise above 30,000 amps maximum at 240 V for
200 V class drives and 480 V for 400 V class drives.
The drive internal motor overload protection is UL listed and in accordance with the NEC
and CEC. The setup can be done using the parameters L1-01/02. For details refer to the tech-
nical manual.

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2 Mechanical Installation
TOEP C710606 27 J1000 Quick Start Guide 9
2 Mechanical Installation
Upon Receipt
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your sup-
plier.
• Verify receipt of the correct model by checking the information on the nameplate. If you
have received the wrong model contact your supplier.
Installation Environment
For optimum performance life of the drive, install the drive in an environment that meets the
conditions listed below.
Environment Conditions
Installation Area Indoors
Ambient Temperature
-10 °C to +50 °C
When using an enclosure panel, install a cooling fan or air conditioner in the
area to ensure that the air temperature inside the enclosure does not exceed the
specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 °C to +60 °C
Surrounding Area
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
•chlorides
• direct sunlight
Altitude 1000 m or less
Vibration 10 - 20 Hz at 9.8 m/s2, 20 - 55 Hz at 5.9 m/s2
Orientation Install the drive vertically to maintain maximum cooling effects.

2 Mechanical Installation
10 TOEP C710606 27 J1000 Quick Start Guide
Installation Orientation and Spacing
Always install the drive in an upright position.
Leave space around the unit for proper cooling
as shown in the figure on the right.
Note: Several units can be installed closer
together than shown in the figure by
using “Side-by-Side” mounting. For
details please refer to the instruction
manual.
Dimensions
Model
CIMR-JC
Dimensions (mm) Weight
(kg)
W H D W1 H1 H2 D1 D2 d
BA0001 68 128 76 56 118 5 6.5 67.5 M4 0.6
BA0002 68 128 76 56 118 5 6.5 67.5 M4 0.6
BA0003 68 128 118 56 118 5 38.5 109.5 M4 1.0
BA0006 108 128 137.5 96 118 5 58 129 M4 1.7
BA0010 108 128 154 96 118 5 58 145.5 M4 1.8
2A0001 68 128 76 56 118 5 6.5 67.5 M4 0.6
2A0002 68 128 76 56 118 5 6.5 67.5 M4 0.6
2A0004 68 128 108 56 118 5 38.5 99.5 M4 0.9
2A0006 68 128 128 56 118 5 58.5 119.5 M4 1.1
2A0010 108 128 129 96 118 5 58 120.5 M4 1.7
2A0012 108 128 137.5 96 118 5 58 129 M4 1.7
2A0020 140 128 143 128 118 5 65 134.5 M4 2.4
4A0001 108 128 81 96 118 5 10 72.5 M4 1.0
4A0002 108 128 99 96 118 5 28 90.5 M4 1.2
4A0004 108 128 137.5 96 118 5 58 129 M4 1.7
4A0005 108 128 154 96 118 5 58 145.5 M4 1.7
4A0007 108 128 154 96 118 5 58 145.5 M4 1.7
4A0009 108 128 154 96 118 5 58 145.5 M4 1.7
4A0011 140 128 143 128 118 5 65 134.5 M4 2.4
30mm 30mm
100mm
100mm Air
Air
W1
D
D2
D1
d
H
W1
W
H2 H1

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3 Electrical Installation
TOEP C710606 27 J1000 Quick Start Guide 11
3 Electrical Installation
The figure below shows the main and control circuit wiring.
R/L1
S/L2
T/L3
S1
S2
S3
S4
S5
B1+1 - +2 B2
L1
L2
L3
U/T1
V/T2
W/T3
+24 V
SINK
SOURCE
MA
MB
MC
+24 V 8 mA
M
U
V
W
SC
AM
AC
+V
A1
AC
2 kΩ
DC reactor
(option)
For 1-phase
power supply use
R/L1 and S/L2
Terminals marked -,+1,+2,B1,B2 are for
connecting an option. Do not wire AC
power lines to these terminals.
Filter
Fuses
Main
Switch Forward/Stop
Reverse/Stop
External Fault
Fault Reset
Multi-speed 1
Multi-function
digital inputs
(default setting)
Link
Thermal
relay
Braking
resistor
(option)
J1000
Ground
Multi-function relay output
250 Vac / 30 Vdc (10 mA to 1A)
(default setting)
Fault
DIP
switch S3
Shielded ground
terminal
Analog input power supply
+10.5 Vdc, max. 20 mA
Analog input
Monitor output
(default setting)
Analog output
0 to +10 Vdc (2mA)
(Output frequency)
Shielded
Cable
Symbols:
Use twisted pair cables
Use shielded twisted pair cables
Indicates a main circuit terminal
Indicates a control circuit terminal.
Power
Supply
DIP switch S1
Option unit
connector
IV
Analog input
0 to 10 V (20 kΩ) or
0/4 to 20 mA (250 Ω)

3 Electrical Installation
12 TOEP C710606 27 J1000 Quick Start Guide
Wiring Specification
Main Circuit
Use the fuses and line filters listed up in the table below when wiring the main circuit. Make
sure not to exceed the given tightening torque values.
Tightening Torque Values
Tighten the main circuit terminals using the torque values provided by the table below.
Control Circuit
Use wires within the specification listed below. For safe wiring use solid wires or flexible
wires with ferrules. The stripping length or ferrule length should be 6 mm.
Model
CIMR-JC
EMC Filter Type Main Fuse
(Ferraz)
Recom.
Motor cable
[mm²]
Main Circuit Terminal Sizes
Schaffner R/L1,S/L2,T/L3, U/T1,
V/T2,W/T3, - , +1, +2 B1, B2 GND
BA0001 FS23638-10-07 A6T15 2.5 M3.5 M3.5 M3.5
BA0002 FS23638-10-07 A6T20 2.5 M3.5 M3.5 M3.5
BA0003 FS23638-10-07 A6T20 2.5 M3.5 M3.5 M3.5
BA0006 FS23638-20-07 A6T40 2.5 M4 M4 M4
BA0010 FS23638-20-07 A6T40 4 M4 M4 M4
2A0001 FS23637-8-07 A6T10 2.5 M3.5 M3.5 M3.5
2A0002 FS23637-8-07 A6T10 2.5 M3.5 M3.5 M3.5
2A0004 FS23637-8-07 A6T15 2.5 M3.5 M3.5 M3.5
2A0006 FS23637-8-07 A6T20 2.5 M3.5 M3.5 M3.5
2A0010 FS23637-14-07 A6T25 2.5 M4 M4 M4
2A0012 FS23637-14-07 A6T30 4 M4 M4 M4
2A0020 FS23637-24-07 A6T40 6 M4 M4 M4
4A0001 FS23639-5-07 A6T10 2.5 M4 M4 M4
4A0002 FS23639-5-07 A6T10 2.5 M4 M4 M4
4A0004 FS23639-5-07 A6T20 2.5 M4 M4 M4
4A0005 FS23639-10-07 A6T25 2.5 M4 M4 M4
4A0007 FS23639-10-07 A6T25 2.5 M4 M4 M4
4A0009 FS23639-10-07 A6T25 2.5 M4 M4 M4
4A0011 FS23639-15-07 A6T30 2.5 M4 M4 M4
Terminal Size M3.5 M4
Tightening Torque [Nm] 0.8 to 1.0 1.2 to 1.5
Terminal Screw Size Tightening
Torque N·m
Bare Wire Terminal Ferrule-Type Terminal
Applicable wire
size mm2
Recomm.
mm2
Applicable wire
size mm2
Recomm.
mm2
MA, MB, MC M3 0.5 to 0.6 0.25 to 1.5 0.75 0.25 to 1.0 0.5
S1-S5, SC, +V, A1,
AC, AM M2 0.22 to 0.25 0.25 to 1.0 0.75 0.25 to 0.5 0.5