YASKAWA PROFINET V1000 User manual

OVERVIEW
The following
procedure is a
supplement to other
documentation
supplied with this
equipment and will
guide the user in
properly wiring the
V1000 and motor. It
will also allow the
installer to check
motor direction,
correct if necessary
and perform a motor
Auto-Tune.
DANGER! Improper
wiring can and will
cause
bodily harm as
well as damage
to the equipment.
When installing the
system be sure to
follow good wiring
practices and all
applicable codes.
Ensure that the
mounting of the
various components
are secure and that
the environment,
such as extreme
dampness, poor
ventilation etc. will
not cause system
degradation.
Please read this
document and other
documentation
provided with the
V1000 thoroughly
before attempting any
installation.
To make sure you received the correct model it is
essential to verify the V1000 nameplate with your order;
and make sure that the drive has the correct rating so it
can be used with your motor. Please check the nameplate
information as shown in the example below.
xCheck that the available power meets the input power
requirements.
xEnsure that the output power from the VFD is
compatible with the motor requirements.
Mounting the V1000
The mounting of the V1000 is extremely important regarding
environment and accessibility. Depending on your system,
there are various models available and the mounting
dimensions (footprint) may be different. Because the
mounting procedure is fairly extensive, it is beyond the scope
of this document, the user is referred to the V1000 Quick
Start Guide (Manual No. TOEPC71060614) received with the
V1000, Section 1 Physical Installation. Match the model
that you received and follow the procedure described in the
manual to ensure a safe and functional installation. In cases
where the system has more than one V1000, refer to the
proper clearances required for adequate ventilation. Please
pay particular attention to:
xThe clearances to be maintained around the enclosure
for adequate ventilation.
xThe environmental specifications such as avoiding
excessive dampness, extreme temperatures, chemical
exposure, corrosive areas etc. to avoid damage to the
equipment and to maintain safety.
Removing Protective Covers
Improper removal of the V1000 protective covers, as well as
the conduit bracket (NEMA 1) can cause extensive damage
to the V1000. To avoid damage to these items, please pay
particular attention to the V1000 Quick Start Guide,
Section 3, Protective Covers.
xIn the case of systems with multiple VFDs, follow the
above procedure for each VFD and motor.
Open Chassis
NEMA 1
1012(13)
U/T1 V/T2 W/T3
3Ø Induction
motor
1Ø Input Power
Connect
frame to
ground
Input
Protection
(Fuse or C.B.)
To change direction of
motor rotation, swap any
two
of the
three
motor
leads (See Step 2)
L1 L2
Fig. 1: Input Power and Output Motor Electrical
Connections for Single Phase Input V1000
WARNING! DO NOT CONNECT ANY OF THE
FOLLOWING TERMINALS TO EARTH GROUND
SINGLE PHASE
INPUT V1000
(R/L1) (S/L2) (U/T1) (V/T2)
Connect to
chassis
ground
Fig.1 & 2
below show the electrical connections for the
input power and motor terminals for various V1000 Drive
Models.
Select the proper diagram for the single or three
phase model you are installing
(see Step 1)
and
WITH
POWER OFF,
make the appropriate connections.
Make sure to follow good wiring practices and all applicable
codes. Ensure that the equipment is grounded properly as
shown.
DANGER: LETHAL VOLTAGES ARE PRESENT. Before
applying power to the V1000, ensure that all protective
covers are fastened and all wiring connections are secure.
After the power has been turned OFF, wait at least five
minutes until the charge indicator extinguishes completely
before touching any wiring, circuit boards or components.
!
R/L1 S/L2
U/T1 V/T2 W/T3
3Ø Induction
motor
3Ø Input Power
Connect
frame to
ground
Input
Protection
(Fuse or C.B.)
To change direction of
motor rotation, swap any
two
of the
three
motor
leads (See Step 2)
L1 L2 L3
Fig. 2: Input Power and Output Motor Electrical
Connections for Three Phase Input V1000
(R/L1) (S/L2) (T/L3) (U/T1) (V/T2)
(W/T3)
Connect to
chassis
ground
R/L1 S/L2 T/L3
B1 B2
-
+ +1 +2
(W/T3)
THREE PHASE
INPUT V1000
Step
2
Step
1
V1000 Model Identification and
Mounting
Connect Motor and
Line Power
Step
3
Step
4
Check Motor Direction Auto-tuning
REV LED
OFF
Fig. 3 Digital Operator
Next, press
Use precaution, and refer to
Fig.1 or 2,
swap any
two
of the
three
output leads to the motor (U/T1, V/T2 and W/T3). After the wiring
change, repeat
Step 3
and recheck motor direction.
After the power has been turned OFF, wait at least five minutes
until the charge indicator extinguishes completely before
touching any wiring, circuit boards or components.
DANGER
If motor rotation is not correct, then power down the V1000 Drive.
should turn on.
on the Digital Operator; the green LED
!
In this step the motor is checked for proper direction and
operation. This test is to be performed solely from the
digital operator. Apply power to the V1000 after all the
electrical connections have been made and protective
covers have been re-attached. At this point, D
DO NOT RUN
THE MOTOR
, the Digital Operator should display as
shown below in
Fig. 3
.
First Digit Flashing
Next, press on the Digital Operator once, then press
Next, press on the Digital Operator. The motor
First Digit Flashing
should now be operating at low speed running in the correct forward
(clockwise) direction.
Next, press on the Digital Operator.
Digital Operator
turned off.
.
Press two times until the Digital Operator shows
parameter T1-02 then press .
Digit Flashing
Press to select the digit you would like to change and use the
and to adjust the value, then press the to save the value.
Enter Motor Power in kW (Kilowatt)
Press to go to select the next parameter and follow the
same procedure described above to adjust its value.
Motor Rated Voltage (e.g. 230 V, 460 V)
Motor Rated current (e.g. 11.0 A, 22.0 A)
Motor Base Frequency (e.g. 60.0 Hz)
Motor Poles (e.g. 4 Poles)
For standard AC motors use
the default setting for motor
base frequency (60Hz), motor
poles (4) and motor rated
speed.
Motor Rated Speed (e.g. 1750 rpm)
After setting parameter T1-07 press
the Auto-Tuning start command.
to select
Next, press on the Digital Operator; The V1000 will now start the
Auto-Tuning procedure.
Warning! Sudden movement hazard. The V1000 and motor may start
unexpectedly during Auto-Tuning.
Warning! Electric Shock Hazard. High voltage will be supplied to the motor when
stationary Auto-Tuning is performed. Do not touch the motor during auto-tuning.
Notice: Auto-Tuning will not function properly when a brake is engaged on the
load. Ensure the motor shaft can freely rotate. Never perform an Auto-Tune with
motor connected to a load.
!
In this step the V1000 is setup for use with the
motor. Make sure all protective covers have been
re-attached then apply power to the V1000.
DO NOT RUN THE MOTOR
.
Press three times until the Digital Operator
shows the Auto-Tuning menu (A.Tun) then press
The display will show when the Auto-Tuning procedure has been successfully
completed. Please reference the V1000 Quick Start Guide or repeat the Auto-Tuning procedure
again if the display shows an error message.
Motor HP to kW = HP x 0.746
Example: 10HP = 10 x 0.746 = 7.46 kW
.
Page 1 of 2
YAI Document Number: TM.V1000.01 03/25/2013 © Yaskawa America, Inc. - (800) YASKAWA (927-5292) Fax [phone] [email protected] www.yaskawa.com
V1000 AC Drive
Quick Start Procedure Page 1 of 2

Step
5
Changing Parameters and
Monitoring the V1000
This step shows how to access and modify a V1000 parameter as
well as how to monitor V1000 signals such as output frequency
and motor current.
Make sure all protective covers have been re-attached and power
is turned on. D
DO NOT RUN THE MOTO
R.
Press two times until
.
the digital operator shows the parameter
menu (PAr) then press
V1000 Digital Operator power-up state
Press to select the digit
you would like to change. Next use
and to select the
parameter group, sub-group or number.
Modify the parameter value using
and and press
to save the new value.
Access Parameter Menu and Change Parameter Value
Monitor Motor Frequency and Motor Current
Press until the F
FOUT
LED turns on. The display now shows
the actual drive output frequency in Hz.
Pressing again will
show the motor output current. The ‘A’
behind the value means ‘Amps’.
Please refer to the technical manual on
how to access other drive monitors.
V1000 Digital Operator power-up state
Motor Current
Output Frequency
Change Parameter Value
Select Parameter
Select Parameter Menu
This step shows how to setup the sequence and reference method of the V1000. The sequence
method determines how the V1000 drive receives its start and stop command and the reference
method determines how the speed of the motor is controlled. Make sure all protective covers have
been re-attached and power is turned on. D
DO NOT RUN THE MOTOR
.
This section may require you to change one or more V1000 parameters. Please refer to Step 5 for a
detailed explanation on how to change parameters.
SELECT START / STOP CONTROL METHOD
1. Start / Stop Control from Digital Operator
Go to parameter b1-02,
Set Value to
b1-02
2. Start / Stop Control from external terminals (switch or relay contact)
Go to parameter b1-02,
Set Value to
( Factory Default)
S3 S5 S6 S7 HC SC H1 RPS2 S4S1
P1 P2 PC A1 A2 +V AC AM AC MP
Wiring Diagram: 2-Wire Control
Forward Reverse
S3 S5 S6 S7 HC SC H1 RPS2 S4S1
Wiring Diagram: 3-Wire Control
Start
Switch Reverse
Stop
Switch
Normally
Open
Normally
Closed
Use for momentary contacts
Use for maintained contacts
NOTE: It is beyond the scope of this document to program the V1000 drive for network communication control. Please refer to the Technical Manual
for this selection.
SELECT SPEED METHOD b1-01
(Factory Default)
1. Adjust motor speed / frequency from the Digital Operator
Go to parameter b1-01,
Set Value to
2. Speed reference from external terminals (Potentiometer or Analog Signal)
Go to parameter b1-01,
Set Value to
(Factory Default)
Potentiometer
2K Ohm
P1 P2 PC A1 A2 +V AC AM AC MP
0 ~ 10Vdc
4 ~ 20mA
+
Located inside the drive on
the control card
To adjust frequency use / and press .
User Terminals User Terminals
User Terminals User Terminals
(Set Parameter A1-03 to 3330)
Step
6
Selecting Start/Stop and Speed Method
The following table lists the general purpose application parameters as well as frequently asked questions.
This section may require you to change one or more V1000 parameters. Please refer to Step 5 for a detailed
explanation on how to change parameters.
FREQUENTLY ASKED QUESTIONS
GENERAL PURPOSE APPLICATION PARAMETERS
Question:
How do I reset the drive back to factory default settings?
Answer:
Go to parameter A1-03 and set value 2
2220
for 2 wire control or 3
3330
for 3 wire control
(Please refer to Step 6 for wiring diagram)
Question:
How do I adjust the time it takes the motor to speed up or slow down?
Answer:
Adjust the acceleration time parameter C1-01 and deceleration time C1-02.
Question:
How do I prevent my drive from tripping on an O
OV
fault (overvoltage) while my motor is ramping down?
Answer:
Increase deceleration time parameter C1-02.
Question:
How do I prevent my drive from tripping on an O
OL1
fault (overload) while my motor is ramping down?
Answer:
Verify motor rated current parameter E2-01 and motor overload parameter settings
L1-01 Motor overload selection, L1-02 Motor overload protection time.
Question:
I want to run my motor above the nominal motor speed?
Answer:
Increase the value of parameter E1-04 Maximum Frequency
W
WARNING!
Verify that the motor and system allow for this.
Yaskawa America, Inc.
2121 Norman Drive South
Waukegan, IL 60085
(800) YASKAWA (927-5292) Fax [phone]
[email protected] www.yaskawa.com
YAI Document Number: TM.V1000.01 03/25/2013 © Yaskawa Electric America, Inc.
Step
7
Quick Start Parameters
Parameter Default Value Description Comments
b1-01 1Reference Source
Speed Control Method
0 = Digital Operator (Adjust Motor Speed from keypad)
1 = Terminals (Speed Pot. / 0 – 10V / 4—20mA)
b1-02 1Run Source /
Start/Stop Control Method
0 = Digital Operator (Start/Stop motor from keypad)
1 = Terminals (Start/Stop using external contact / switch)
b1-03 1Stop Method Selection 0 = Ramp to stop (Motor ramps down at stop command)
1 = Coast to stop (Motor freewheels at stop command)
b1-04 0Reverse Operation 0 = Allow motor to run in reverse direction
1 = Reverse direction prohibited
C1-01 10.0 sec. Acceleration Time The time it takes to ramp up from 0 to maximum motor speed.
C1-02 10.0 sec. Deceleration Time The time it takes to ramp down from maximum motor speed to 0.
C6-01 1Normal / Heavy Duty 0 = Normal Duty (Use for fan and pump applications)
1 = Heavy Duty (Use for conveyor, mixer, applications)
d1-01 0.00 Hz Frequency Reference Frequency setting when speed is set from the keypad.
d2-01 100.0 % Frequency Upper Limit Maximum motor speed allowed (e.g. 100 % = Max rpm)
d2-02 0.0 % Frequency Lower Limit Minimum motor speed allowed (e.g. 100 % = Max rpm)
E2-01 *Motor Rated Current Motor nameplate current
L1-01 1Motor Overload Selection
0 = Disabled
1 = Standard Fan Cooled Motor
2 = Standard Blower Cooled Motor
3 = Vector Duty Motor
L1-02 1.0 min Motor Overload Time Sets the motor thermal overload protection time.
Page 2 of 2
V1000 AC Drive
Quick Start Procedure