York Fitness G500 User manual

PRODUCT MAY VARY SLIGHTLY FROM THE ITEM PICTURED
COMPLIES WITH EUROPEAN STANDARDS EN957 CLASS HC 1 & 2
OWNER’S MANUAL
G500
yorkfitness.com
VERTICAL MULTIGYM
VERSION III - 28/05/07

For further details on York Fitness and general information about health, exercise and using fitness
equipment, please visit our website at www.yorkfitness.com
CONTENTS
Parts needed for this Step:
G 5 0 0
Congratulations on purchasing a Multigym from York Fitness. You have chosen a high quality, safe
and innovative piece of equipment that will assist you in achieving your personal fitness goals.
This Owner’s Manual forms an essential part of your training equipment, so please take the time to read
it to ensure you get the most out of using your new multigym.
01 General warnings and maintenance advice
02 - 21 Assembly Instructions
Explained as a series of steps, with each step containing:
• Pictures, descriptions and quantities of the parts required
• Notes
• Diagram showing how the parts fit together
22 – 23 User Instructions
Explains (with diagrams and notes) how to use the following features of your multigym:
• Switching between the pec and press arm
• Using the leg extension
• Weight Locking Collar
• Doubling the resistance by using the Ratio Adjustment Pin
24 – 27 Exploded Diagrams
38 – 29 Parts List
You will need to refer to this list if you contact York to request any missing parts
30 – 31 Warranty Information
Contains your Warranty Terms and a registration form that must be completed and returned to
your local York dealer
CUSTOMER SUPPORT
Should you require any assistance regarding this product please contact us using the details on the opposite
page, and have the following information to hand:
• Serial / batch number – found on the following sticker, located on the metal frame
• Original purchase date
• Information about the place and conditions of use of the product
• Precise description of the issue / defect.
www.yorkfitness.com
YORK BARBELL
YORK G500 MULTI-GYM
Max. User Weight: 125kg
EN 957-1 & 2
CLASS H

G500 / 01

SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 02

SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 03
4
STEP 1
56
45
55
57
67
56
3
45
56
45
45
3
56
57
2
1
4
67
NOTES
• Fit part (4) last
67
45
2
x1
x1
x2
x2
x4
x2
x6
x4
x2
1
3
55
56
57
Parts needed for this Step:
INFORMATION
• We recommend you have
someone assist you in lifting
and assembling your gym
• Follow these steps carefully
and it will make it easier to
assemble your gym
• Only half tighten bolts/nuts
unless otherwise stated
L = 12mm Bush
M10 x 70mm Carriage bolt
M10 Nyloc
M10 x 65mm HH Bolt
M10 x 23mm Washer
L = 1768.2mm

6
5
64
57
6
56
64
57
56
64
56
56
57
55
56
57
x1
x3
x5
x2
x8
5
55
56
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 04
STEP 2
NOTES
• Fit part (5) first
Parts needed for this Step:
M10 x 70mm Carriage Bolt
M10 x 23mm Washer
M10 Nyloc
M10 x 60mm HH Bolt
x1

27
23
81
81
78
29
28
78
28
29
27
23
x2
x9
x1
x1
x1
x1
STEP 3
NOTES
• Fit weights (27) one at a
time and alternate the
direction the caps face
with the bottom plate cap
on the far side as
illustrated
• Apply weight labels into
recess of alternate
weights starting with 50kg
on bottom as illustrated.
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 05
Parts needed for this Step:
82
82 x1
Lock Collar
M6 x 10mm Screw
M12 x 112mm Ball Lock Pin
ø63.5mm Rubber Bumper
WEIGHT LABEL
(not to scale)

56
x1
x4
x12
x4
x2
x2
65
56
44
57
56
56
44
7
7
57
56
56
66
57
56
44
44
56
57
65
66
66
NOTES
• Please use correct
number of washers,
part (56)
STEP
4a
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 06
M10 x 23mm Washer M10 x 58mm HH Bolt
M10 Nyloc
L = 6mm Bush M10 x 55mm HH Bolt
Parts needed for this Step:

8
56
57
58
59
57
56
58
56
57
59
8
59
x1
x3
x3
x1
x2
STEP
4b
M10 x 23mm Washer
M10 Nyloc
M10 x 65mm Carriage Bolt
M10 x 62mm Carriage Bolt
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 07
Parts needed for this Step:

9
25
26
56
61
26
56
57
56
57
77
68
69
69
70
77
9
x1
x4
x4
x4
x4
x4
x1
25
25
26
25
57 56
61
57
61
68
69
70
x2
x1
77 x2
NOTES
• Please note correct
position of Pulley Wheel
Covers
• Ensure that cables are
located in the grooves
when they enter/exit the
pulley
TIGHTEN BOLT BEFORE
FITTING CAPS (DO NOT
OVERTIGHTEN)
STEP 5
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 08
M10 Nyloc
M10 x 50mm Carriage Bolt
M12 x 72mm HH Bolt
M12 x 25mm Washer
M12 Nyloc

M10 x 23mm Washer
Parts needed for this Step:
61
M12 x OD-30mm Bolt Cap

57
13 56
57
56
57
56
25
62
71
56
x1
x1
x3
x1
x6
x1
x2
x2
56
25
26
56
63
13
25
26
56
57
62
63
71
NOTES
• Please note correct
position of Pulley
Wheel Covers
STEP
6a
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 09
M10 x 23mm Washer
M10 Nyloc
M10 x 82mm HH Bolt
M10 x 80mm HH Bolt
M10 x 45mm HH Bolt
Parts needed for this Step:

57
25
26
45
56
46
26
x4
x2
x2
x1
x2
x1
x4
x2
57 56
46
25
45
64
56
46
45
56
57 25
26
67
56
64
67
NOTES
• Please note correct
position of Pulley
Wheel Covers
• Both pulleys fit
inside the bars
• Be sure to use the
correct size bushes in
the right places
STEP
6b
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 10
L = 12mm Bush
M10 x 23mm Washer
M10 Nyloc
M10 x 60mm HH Bolt
M10 x 65mm HH Bolt
Parts needed for this Step:
L = 8.5mm Bush

25
26
61
56
x2
x2
x4
FRONT VIEW
57 57
56
25
26
25
61
26
56
57
61
x2
x2
NOTES
• Please note correct
position of Pulley
Wheel Covers
STEP 7
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 11
M10 x 23mm Washer
M10 Nyloc
M10 x 50mm Carriage Bolt
Parts needed for this Step:

85
85
75 76
10
43
83
84
10
x1
x1
x2
x2
x1
x1
x4
43
75
85
76 75
76
83
84
PLATE AT FRONT
FULLY TIGHTEN
SCREWS
NOTES
• Fit parts (83) and (84)
first
• Make sure that the
plate is at the front on
part (10)
STEP 8
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 12
M8 x 20mm Allen Head Screw
M8 x 28mm Washer
M4 x 10mm Screw
Parts needed for this Step:

Plastic Handgrip
12
22
11
86
21
11
15
x4
x1
x2
x1
x2
x2
x4
x2
94737486
957394
RIGHT PEC ARM
REPEAT ON
LEFT ARM
12
21
15
22
94
73
95
86 x4
FULLY
TIGHTEN BOLT
Parts needed for this Step:
STEP 9 NOTES
• Fit part (21) first
• Lubricate parts (11)
and (12) with
furniture polish
before fitting of (21)
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 13
OD12.7 x L8.3mm Bush
M8 x 20mm Washer
M8 Nyloc
M8 x 30mm Bolt Cap
x2
74
M8 x 55mm HH Bolt

76
75
76
75
75
76
x2
x2
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 14
NOTES
• Fit arms onto main
assembly and secure
STEP
10
Parts needed for this Step:
M8 x 20mm Allen Head Bolt
M8 x 28mm Washer

x1
26
25
36
57
56
26
25
92
91
33
32
x2
32
33
36
56
x1
x1
x1
x1
x1
57
91
92 x1
x1
FULLY ASSEMBLED
NOTES
• Secure ball end of cable first
using part (32), then route
bolt end of cable as shown
• Screw bolt end of cable (33)
about halfway into stem (29),
ensuring washer (89) is in
place. This can be used to
make slight adjustments to
cable tension later, secure
by tightening lock nut
• Please note correct position
of Pulley Wheel Covers
START
HERE
Parts needed for this Step:
STEP
11
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 15
Cable with SMALL RED BALL
M10 x 25mm Ball Lock Pin
M10 x 23mm Washer
M10 Nyloc
M10 Hex Nut
89 x1
M12 x 38mm Washer
89
M10 Eye Bolt

37
34
25
26
26
57
56
61
25
61 37 56 57
25
26
34
START HERE
x2
x4
x1
x1
x2
x2
x2
FEED CABLE
THROUGH EYE
BOLT (91)
FULLY
ASSEMBLED
Parts needed for this Step:
STEP
12 NOTES
• Please note correct
position of Pulley Wheel
Covers
• Screw bolt end of cable
(34) about halfway into
(36)
• This can be used to make
slight adjustments later
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 16
Cable with large ball & bolt
M10 x 23mm Washer
M10 Nyloc
M10 x 50mm Carriage Bolt

HOOK CABLE
HERE
26
61 25
56
60
57
38
25
35
26
NYLOC & WASHER
FITTED IN NEXT STEP
25
26
x2
x4
x1
35
x1
56 x1
57
x1
38 x1
60
61 x1
FULLY
ASSEMBLED
Parts needed for this Step:
STEP
13 NOTES
• Please note correct
position of Pulley
Wheel Covers
• Route cable as shown
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 17
M10 Nyloc
M10 x 23mm Washer
M10 x 55mm Carriage Bolt
M10 x 50mm Carriage Bolt

`
56 x2
5657
87
57
87
x1
x1
START HERE
FIX CABLE
END HERE
NOTES
• Please note correct
position of Pulley
Wheel Covers
• Attach end of cable
with washer & nyloc as
illustrated
STEP
14
Parts needed for this Step:
SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY
G500 / 18
M10 x 23mm Washer
M10 Nyloc
Cable with large ball & eyelet