York YOCA-YOHA 12-60 Operating instructions

INSTALLATION & OWNER’S MANUAL
MINISPLIT FLOOR/CEILING AIR CONDITIONER MODELS : YOCA-YOHA 12-60
REQUIRED TOOLS
1. Screw Driver 9. Manifold Guage 2. Hexagonal Wrench 10. Gas Leak Detector 3. Torque Wrench 11. Vacuum Pump 4. Spanner 12. Pipe Clamp 5. Reamer 13. Pipe Cutter 6. Hole Core Drill 14. Flare Tool Set 7. Tape Measure 15. Electrical Circuit Tester 8. Thermometer
EXTENDED PARTS
1. Refrigerant Pipe : See Technical Specication 2. Pipe Insulation Material (Polyethylene foam 9 mm thick) 3. Vinyl Tape 4. Putty • Please read this installation manual carefully before starting installation
of the unit.
• This air conditioning system contains refrigerant under pressure, rotating
parts and electrical connection which may be dangerous and can cause injury. Installation and maintenance of this air conditioning system should only be carried out by trained and qualied personnel.
• After unpacking, please check the unit carefully for possible damage. • Before undertaking any work on the unit, make sure that the power supply
has been disconnected.
CAUTIONS FOR INSTALLATION
• Do not store or unpack the unit
in a wet area or expose to rain or water.
It may cause the unit to short circuit and may result electric shocks or re.
• Do not install in a place where
ammable gas may leak.
It may cause re.
• Do not conduct installation in wet
area or in the rain.
It is a high risk to cause the electrical shocks.
• This system is designed for
domestic or residential use only.
If used in certain environments, such as a manufacturing workplace, the equipment may not function efciently.
PART LIST
INDOOR UNIT
YOCA-YOHA
INSTALLATION ACCESSORIES
ENGLISH
EN
Ceiling & Floor Type
PREPARATION BEFORE INSTALLATION
• Before doing any work, check the interior power supply cord and the main
breaker capacity are sufcient and the installation area is sufcient and complies with the requirements.
• Check that the power supply available agrees with nameplate voltage. • Electrical work, wiring and cables must be performed in compliance with
national and local wiring codes and standard.
• Do not use the extension cables. In the case extended cables are needed,
use the terminal block.
SELECTION OF THE LOCATION
INDOOR UNIT
OUTDOOR UNIT
INSTALLATION
INSTALLATION SITE
To install the air conditioner in the following types of environments,
consult the shop.
• Places with an oily ambient or where steam or soot occurs. • Salty or corrosive environments such as coastal areas. • Places where sulde gas occurs such as hot springs. The drain from the outdoor unit must be discharged to a place of good drainage.
CONSIDER NUISANCE TO YOUR NEIGHBOURS
FROM NOISES
For installation choose a place as described below.
• A place solid enough to bear the weight of the unit and which does not
amplify the operation noise or vibration.
• A place from where the air discharged from
the outdoor unit or the operation noise will not annoy your neighbours.
ELECTRICAL WORK
• For power supply, be sure to use a separate power circuit dedicated to the air
conditioner.
SYSTEM RELOCATION
• Relocating the air conditioner requires specialized knowledge and skills.
Please consult the shop where you bought the air conditioner if relocation is necessary for moving or remodelling.
SAFETY PRECAUTIONS
Select a place which provides the space around the units as shown in
the diagram below.
To prevent interference, place at least 1m away. Inverter-type
uorescent lamp. TV
A place with good ventilation.
Air
Outlet Air
Inlet
Radio
035M00173-003
Dimension
(mm)
YOCA-YOHA
12 18 24 36 48 60
A2300 2300 2300 2300 2300 2300
B2300 2300 2300 2300 2300 2300 C555555 D120 120 120 120 120 120
Dimension
(mm)
YOCA-YOHA
12 18 24 36 48 60
A300 300 300 300 300 300
B2000 2000 2000 2000 2000 2000 C600 600 600 600 600 600 D300 300 300 300 300 300
Description Qty USE
Hook
2
For wall mounting installation
Hanging arm
2
For ceiling installation
Tapping Screw (ST2.9x10-C-H)
2
Remote Controller
1
Frame
Alkalina dry batteries (AM4)
1
Install & Owner’s manual and User’s guide
Installation &
Owner's ma nual
User' s Guid e
2
NAMES AND FUNCTIONS
NOTICE!
The chart based on one model of our product is for reference only, which may be dierent from the unit you purchased.
aindoor unit boutdoor unit cremote controller dair-in eair ow louver (at air outlet) fconnecting pipe gdrain hose hair inlet (with air lter in it) iinstallation part jDEF./ FAN indicator (For cooling and
heating type, it’s DEF., for cooling only type, it’s FAN)
kinfrared signal receiver loperation lamp mtimer indicator nalarm indicator otemporary button pair-out
f
c
g
n
m
o
l
k
J
i
ae
d
h
p
b
d
p
OPERATION
TIMER
DEF./FAN
ALARM
MANUAL
WALL MOUNTING INSTALLATION
D. Connecting point
of refrigerant pipe
(D. gas side)
Drain point
E. Connecting point
of refrigerant pipe
(E. Liquid side)
Hook
Chart 5
1. Fix the hook with tapping screw onto the wall.
(Refer to Chart 6)
2. Hang the indoor unit on the hook.
<6mm
Hook
Chart 6
Tapping screw
Washer
Display Panel
J422_EN.indd 1 10/30/07 11:00:45 AM

• The drain pipe of indoor unit must be heat insulated, or it will condense dew,
as well as the connections of the indoor unit.
• Hard PVC binder must be used for pipe connection, and make sure there is no
leakage.
• With the connection part to the indoor unit, please be noted not to impose
pressure on the side of indoor unit pipes.
• When the declivity of the drain pipe downwards is over 1/100, there should not
be any winding.
• The total length of the drain pipe when pulled out traversely shall not exceed
20m, when the pipe is over long, a prop stand must be installed to prevent winding.
• Refer to the gures on the right for the installation of the pipes.
INSTALLATION IN THE FOLLOWING PLACES
MAY RESULT IN TROUBLE
INDOOR UNIT INSTALLATION
Installing Ø10 hanging screw bolts. (4 bolts) • Please refer to the following gure for the distance measurement between the
screw bolts.
• Please install with Ø10 hanging screw bolts. • The handling to the ceiling varies from the constructions, consult the construction
personnels for the specic procedures.
1. The size of the ceiling to be handled ... ... do keep the ceiling at. Consolidate
the roof beam for possible vibration.
2. Cut o the roof beam. 3. Strengthen the place cut o, and consolidate the roof beam. • Carry out the pipe and line operation in the ceiling after nishing the installation
of the main body. While choosing where to start the operation, determine the direction of the pipes to be drawn out. Especially in case there is a ceiling, position the refrigerant pipes, drain pipes, indoor & outdoor lines to the connection places before hanging up the machine.
• The installation of hanging screw bolts.
Installation of the indoor unit in direct sun light.
Installation in the unit in wrong direction.
Installation of outdoor units too close or, blowing discharged air into each other.
Installation of the indoor unit in a place where there is an obstacle near the air inlet or outlet.
Installation of the outdoor unit in a place exposed regularly to a strong wind.
> 30 cm
Installation of the indoor unit at too high > 30 cm a position.
CEILING INSTALLATION
1. Remove the side board and the grille. (Refer to Chart 8)
(For models 48000 and 60000 Btu/h, do not remove the grille.)
2. Locate the hanging arm on the hanging screw bolt. (Refer to Chart 9)
Prepare the mounting bolts on the unit. (Refer to Chart 10)
3. Hang the unit on the hanging arm by sliding backward. Securely tighten the
mounting bolts on both sides. (Refer to Chart 9)
Chart 7
Chart 8
20〜25mm
8〜13mm
>20mm
Hanging arm
Hanging screw bolt
Mounting bolt
D. Connecting point of refrigerant pipe
(D. gas side)
E. Connecting point of refrigerant pipe
(E. Liquid side)
Drain point
Chart 11
Chart 10
S crew nut
Washer
Hanging screw bolt
Hanging arm
Mounting bolt (max. 40 mm)
Side board
Grille
Hanging arm
ATTENTION: The gures above are based on model with 18000 Btu/h as rated
capacity, which may dier from the unit you purchased.
The dimension of the unit
Capacity
(Btu/h) ABCDE FGH
12000-24000 Btu/h 990 660 206 505 506 907 200 203
36000 Btu/h 1280 660 206 795 506 1195 200 203
48000-60000 Btu/h 1670 680 244 1070 450 1542 200 240
• Note: The dimension of 12000 Btu/h and 24000 Btu/h are the same
The dimension of 48000 Btu/h and 60000 Btu/h are the same
Chart 17
The base pan hole of outdoor unit
The base pan hole of outdoor
Drain elbow
Seal
Seal Drain elbow
Chart 9
Outdoor unit Wooden construction New concrete bricks
For Original concrete bricks Steel roof beam structre
Put the square timber traversely over the roof beam, then install the hanging screw bolts. (Refer to Chart 1)
Inlaying or embedding the screw bolts. (Refer to Chart 2)
Use embedding screw bolt. (Refer to Chart 3)
Install and use directly the supporting angle steel. (Refer to chart 4)
Timber over the beam
Roof beam
Ceiling
Hanging screw bolts
Chart 1
Chart 2
(Blade shape insertion) (Slide insertion)
Steel bar
Embedding screw bolt
(Pipe hanging and embedding screw bolt)
Chart 3
Hanging screw bolt
Supporting angle steel
Hanging bolts
Chart 4
CONNECT THE DRAIN PIPE
1. Install indoor unit drain pipe
The outlet has PTI screw thread, Please use sealing materials and pipe sheath (tting) when connecting PVC pipes.
Cautions
2. Drainage test • Check whether the drainpipe is unhindered • New built house should have this test done before paving the ceiling. 3. Drain Elbow Installation
Fit the seal into the drain elbow, then insert the drain elbow into the base pan hole
of outdoor unit, rotate 90 ° to securely assemble them. Connect the drain elbow with an extension drain hose (Locally purchased), in case of the condensate draining o the outdoor unit during the heating mode. (Refer to Chart 17)
1.5m~2m
Insulating
material Downward
declivity lower
than 1/100
Bend
S shape
Put as deep as possible (about 10cm)
Downward declivity lower than 1/100 VP30
WIRING
Attaching wiring
1. The air conditioner should use separate power supply with rated voltage 2. The external power supply to the air conditioner should have ground wiring,
which is linked to the ground wiring of the indoor and outdoor unit.
3. The wiring work should be done by qualied persons according to circuit
drawing.
4. A leakage protector should be installed according to the National Standard
concerning electrical appliance.
5. Be sure to locate the power wiring and the signal wring well to avoid cross-
disturbance and their contact with connecting pipe or stop valve body .
6. The wiring attached to this air conditioner is 10m long. Be sure to prolong it
with wiring of the same type and proper length if necessary. Generally, do not twist two wiring together unless the joint is soldered well and covered with insulator tape.
7. Do not turn on the power until you have checked carefully after wiring.
TYPE 12000~18000 Btu/h
(Cooling&Heating)
24000-36000 Btu/h
(Cooling&Heating)
36000-60000 Btu/h
(Cooling&Heating)
POWER
PHASE 1-PHASE 1-PHASE 3-PHASE
FREQUENCY AND VOLT 220-240V~, 50Hz 220-240V~, 50Hz 380V 3N~, 50Hz
CIRCUIT BREAKER/FUSE (A) 20/16 40/25 40/20 INDOOR UNIT POWER WIRING (mm
2
) 3x2.5 5x2.5
INDOOR/OUTDOOR CONNECTING WIRING
(mm
2
)
GROUND WIRING 2.0 2.5 2.5
OUTDOOR UNIT
POWER WIRING 3x2.5 3x2.5 5x2.5 STRONG ELECTRIC SIGNAL
5x2.0
(3x2.0)
3x2.0
(2x2.0)
3x2.0
(2x2.0)
WEAK ELECTRIC SIGNAL
1-core sheild wire
1x0.5mm
2
2-core sheild wire
2x0.5mm
2
TYPE 12000~18000 Btu/h
(Cooling Only)
24000-36000 Btu/h
(Cooling Only)
36000-60000 Btu/h
(Cooling Only)
POWER
PHASE 1-PHASE 1-PHASE 3-PHASE
FREQUENCY AND VOLT 220-240V~, 50Hz 220-240V~, 50Hz 380V 3N~, 50Hz
CIRCUIT BREAKER/FUSE (A) 40/25 40/20 40/25 INDOOR UNIT POWER WIRING (mm
2
) 3x2.5 3x2.5 5x2.5
INDOOR/OUTDOOR CONNECTING WIRING
(mm
2
)
GROUND WIRING 2.0 2.0 2.0
OUTDOOR UNIT
POWER WIRING 3x2.0 5x2.0
STRONG ELECTRIC SIGNAL 3x2.0 1x2.0 1x2.0 WEAK ELECTRIC SIGNAL
Chart 1 8
The Specication of Power
YODA-YOJA 36-60 (60Hz)
285 750 845
590
695
860
351,2
135
235
125
335
330
530 11 0
62
315
290
301, 5
141, 5 560,1 163 5 90
313 89 5 300
YODA-YOJA 12 (50Hz) YODA-YOJA 1 8 (50Hz) YODA-YOJA 24 (50Hz)
360 960
990 336,4 400
1245
360
940
650
181, 4 624
YODA-YOJA 30-36 (50Hz) YODA-YOJA 48-60 (50Hz)
Model W D H
YODA-YOJA 18 554 554 636 YODA-YOJA 24 554 554 636 YODA-YOJA 36 554 554 840 YODA-YOJA 48 740 740 852 YODA-YOJA 60 740 740 852
J422_EN.indd 2 10/30/07 11:01:25 AM

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TROUBLESHOOTING GUIDE
Problem Probable cause Remedy
A.
The air conditioner does not run. 1. Power Failure.
2. Fuse blown or circuit breaker open. 3. Voltage is too low. 4. Faulty contactor or relay. 5. Electrical connections loose. 6. Thermostat adjustment too low (in heating mode) or too high
(in cooling mode).
7. Faulty Capacitor. 8. Incorrect wiring, terminal loose. 9. Pressure switch tripped.
1. Wait for Power resume. 2. Replace the fuse or reset the breaker. 3. Find the cause and x it. 4. Replace the faulty component. 5. Retighten the connection. 6. Check Thermostat setting. 7. Find the cause then replace Capacitor. 8. Check and retighten. 9. Find the cause b efore reset.
B. The outdoor fan runs but the
compressor will not start.
1. Motor winding cut or grounded. 2. Faulty Capacitor.
1. Check the wiring and the compressor winding resistance. 2. Fin d the cause then replace Capacitor.
C. There is insufcient heating or
cooling.
1. There is a gas leak. 2. Liquid and gas line insulated together. 3. The room was probably very hot (cool) when you started the system.
1. Remove charge, repair, evacuate and recharge. 2. Insulate them separately. 3. Wait while unit ha s enough time to cool the room.
D. The compressor run continuously. 1. Thermostat adjustment too low (in heating mode) or too high
(in cooling mode).
2. Faulty fan. 3. Refrigerant charge too low, leak. 4. Air or incondensables in refrigerant circuit.
1. Check Thermostat setting. 2. Check condenser air circulation. 3. Find leak, repair and recharge. 4. Remove charge, evacuate and recharge.
E. The compressor starts but shuts
down quickly.
1. Too much or too little refrigerant. 2. Faulty compressor. 3. Air or incondensables in refrigerant circuit. 4. Changeover valve damaged or blocked open (h eat pump unit).
1. Remove charge, evacuate and recharge. 2. Determine the cause and replace compressor. 3. Remove charge, evacuate and recharge. 4. Replace it.
F. Clicking sound is heard from the
air conditioner.
In heating or cooling operation any plastic parts may expand or shrink due to a sudden temperature change in this event, a clicking sound may occur .
In heating or cooling operation any plastic parts may expand or shrink due to a sudden temperature change in this event, a clicking sound may occur.
Maximum Piping Lengths : See Technical Specication
Note :
Where the dierence in elevation between the indoor unit and the outdoor unit
is greater than 5 meters, install an oil trap every 5 meters.
The suction line must have a 2% gradient up to the compressor on horizontal sections. Where piping lengths are unusually long and include a large number of oil traps, it may be necessary to adjust to compressor charge.
Refrigerant Piping Connections (FLARE Connections)
To avoid alteration of unit capacities, check that piping lengths and changes in elevation are kept to a strict minimum. Before connection the refrigerant lines, follow the procedures below (if precharged connection lines are not supplied): – Select copper pipe diameters according to the size of unit to be installed. – Install the refrigeration lines, checking that no foreign bodies get inside the
piping.
– Install the are connectors and are the ends of the pipes.
Refrigerant charge to be added per extra metre of piping length when more than 7 meters.
TEST OPERATION
CHECK THIS ITEM BEFORE START OPERATION
Outdoor
Check the  are nut connections, valve stem cap connections and service cap connections for gas leak with a leak detector or soap water.
Indoor
• Check the unit is rmly xed. • Check the connecting pipes are tighten securely. • Check the pipe insulation. • Check the drainage. • Check the connection of the grounding wire.
This unit is shipped complete with a charge of R-22/R-407C refrigerant that will be suf cient for an interconnecting piping length of 7 meters.
Unit size 12 18 24 36 48 60
g/m 15 40 40 40 60 60
Low Pressure
Gas Valve
Liquid Valve
Pressure Tap
Manifold
High Pressure Indoor
Unit
Outdoor
Unit Gas Line
Liquid Line
R-22/R-407C
J422_EN.indd 4 10/30/07 11:04:20 AM
YOEA36FS-AFH
HFA-SF63AJOYHFA-SF63AKOYHFA-SF63ADOY
HFA-SF84AKOYHFA-SF84ADOYHFA-SF84AEOY
HFA-SF06ADOYHFA-SF06AEOYHFA-
SF84AJOY
HFA-SF06AJOYHFA-SF06AKOY
HDA-SF42AEOYHDA-SF42ADOY
Note : Matching with Air handler,must connect 1 wire
Matching with ceilling and floor, remove 1 wire
Isolation
Epaisseur minimale 6 mm
Pompe à chaleur
Liquide
Refroidissement
Pompe à chaleur (décharge)
Refroidissement (aspiration)
Pompe à chaleur (décharge)
Pompe à chaleur
Liquide
Refroidissement
GAZ
Refroidissement (aspiration)
BLACK
WHITE
202075590238

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6HW <2&$)6$$$5 <2+$)6$$$5 <2&$)6$$$5 <2+$)6$$$5 <2&$)6$$$5 <2+$)6$$$5 <2&$)6$$$5 <2+$)6$$$5 <2&$)6$$&5 <2+$)6$$&5 <2&$)6$$&5 <2+$)6$$&5 <2&$)6$$&5 <2+$)6$$&5 ,QGRRU <2($)6$$5 <2.$)6$$5 <2($)6$$5 <2.$)6$$5 <2($)6$$5 <2.$)6$$5 <2($)6$$5 <2.$)6$$5 <2($)6$&5 <2.$)6$&5 <2($)6$&5 <2.$)6$&5 <2($)6$&5 <2.$)6$&5 2XWGRRU <2'$)6$$5 <2-$)6$$5 <2'$)6$$5 <2-$)6$$5 <2'$)6$$5 <2-$)6$$5 <2'$)6$$5 <2-$)6$$5 <2'$)6$&5 <2-$)6$&5 <2'$)6$&5 <2-$)6$&5 <2'$)6$&5 <2-$)6$&5
3RZHUVXSSO\ 3K9+] 9+] 9+] 9+] 9+] 9a+] 9+] 9+] 9+] 19a+] 9+] 19a+] 9+] 19a+] 9+] &RROLQJ
&DSDFLW\
%WXK              
N:              
,QSXW :               5DWHGFXUUHQW $              
+HDWLQJ
&DSDFLW\
%WXK ³  ³  ³  ³  ³  ³  ³³ 
N: ³  ³  ³  ³  ³  ³  ³ 
,QSXW : ³  ³  ³  ³  ³  ³  ³  5DWHGFXUUHQW $ ³  ³  ³  ³  ³  ³  ³ 
0RLVWXUH5HPRYDO /K          0D[LQSXWFRQVXPSWLRQ :              
0D[FXUUHQW $               6WDUWLQJFXUUHQW $               &RPSUHVVRU
7\SH 527$5< 527$5< 527$5< 527$5< 527$5< 527$5< 6&52// 6&52// 6&52// 6&52// 6&52// 6&52// 6&52// 6&52// &DSDFLW\ %WXK               ,QSXW :               5DWHGFXUUHQW5/$ $              
/RFNHGURWRU$PS/5$ $              
7KHUPDOSURWHFWRU ,11(5 ,11(5 ,11(5 ,11(5 ,QWHUQDO ,11(5 ,QWHUQDO ,11(5 ,QWHUQDO ,11(5 ,QWHUQDO ,11(5 ,QWHUQDO ,11(5
&DSDFLWRU )       ³  ³    ³  5HIULJHUDQWRLO PO              
,QGRRUIDQPRWRU
,QSXW :               &DSDFLWRU )              ð 6SHHG+L0H/R UPLQ              
,QGRRUFRLO
1XPEHURIURZV  )LQVSDFLQJ PP               )LQW\SHFRGH +\GURSKLOLFDOXPLQLXP 8QK\GURSKLOLF
DOXPLQLXP
+\GURSKLOLF
DOXPLQLXP
8QK\GURSKLOLF
DOXPLQLXP
+\GURSKLOLF
DOXPLQLXP
8QK\GURSKLOLF
DOXPLQLXP
+\GURSKLOLF
DOXPLQLXP
8QK\GURSKLOLF
DOXPLQLXP
7XEHRXWVLGHGLD PP 
0DWHULDOW\SH ,QQHUJURRYHWXEH
&RLOOHQJWKðKHLJKWðZLGWK PP ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð
,QGRRUDLUÁRZ+L0H/R P

K              
,QGRRUQRLVHOHYHO+L0H/R G%$               ,QGRRUXQLW
'LPHQVLRQ:+' PP ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð
3DFNLQJ:+' PP ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð 1HW*URVVZHLJKW NJ              
2XWGRRUIDQ PRWRU
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2XWGRRUFRLO
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7XEHRXWVLGHGLD PP 
0DWHULDOW\SH ,QQHUJURRYHWXEH &RLOOHQJWKðKHLJKWðZLGWK PP ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð  ðð
2XWGRRUDLUÁRZ P
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3DFNLQJ:+' PP ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð ðð  
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