YZ Systems DynaPak DP-2010RN Parts list manual

DynaPak Gas Sampler
S Y S T E M S U P P O R T M A N U A L
DP-2010RN

DP-2010RN
I NSTRUCTION & O PERATING
M ANUAL
Version: 05012003

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page IDP-2010RN ver.05012003
DP-2010RN TDP-2010RN T
DP-2010RN TDP-2010RN T
DP-2010RN TABLEABLE
ABLEABLE
ABLE
OFOF
OFOF
OF CC
CC
C
ONTENTSONTENTS
ONTENTSONTENTS
ONTENTS
DP-2010RN Table of Contents..........................................................................................................I
Section 1: First Things To Know ....................................................................................................1
How to Use this Manual.......................................................................................................................1
Typographic Conventions....................................................................................................................1
GettingHelp.........................................................................................................................................1
Operation Specifications .....................................................................................................................2
Theory of Operation ............................................................................................................................3
System Accessories ...........................................................................................................................4
Section 2: System Installation.........................................................................................................5
Standard System Components ...........................................................................................................5
System Flow Schematic .....................................................................................................................6
Standard System Mounting .................................................................................................................7
Standard System Connections ...........................................................................................................8
Optional DPS-2 Installation .................................................................................................................9
Section 3: Sample Vessel Installation ..........................................................................................11
Variable Pressure/Constant Volume Cylinders..................................................................................11
Variable Volume/Constant Pressure Cylinders..................................................................................11
Link Plus............................................................................................................................................11
Section 4: System Control & Electronics ....................................................................................13
Overview ...........................................................................................................................................13
Section 5: Programming for Proportional-to-Flow Operation ...................................................15
Setting Operator Input Parameters ...................................................................................................15
Section 6: Programming For Proportional-To-Time Operation ................................................19
Setting Operator Input Parameters ...................................................................................................19
Section 7: Programming For Proportional-To-Time w/DPS-2 Operation.................................23
Setting Operator Input Parameters ...................................................................................................23
Section 8: Mechanical System......................................................................................................27
DP-2000N Sample Pump .................................................................................................................28
YZFilter Regulator.............................................................................................................................29
Section 9: System Operation .........................................................................................................31
Preparing The System For Operation ...............................................................................................31

Section 10: System Maintenance ..................................................................................................33
PreventativeMaintenance Schedule .................................................................................................33
MonthlyInspection .......................................................................................................................33
Semi-AnnualInspection...............................................................................................................33
AnnualInspection ........................................................................................................................33
Recommended Spare Parts .............................................................................................................33
Cleaning an Lubricating The Pump ...................................................................................................34
Replacing a Depleted Battery............................................................................................................36
Section 11: System Troubleshooting ............................................................................................39
How to Use This Section...................................................................................................................39
ForAdditionalHelp.......................................................................................................................39
Step-by-StepResolution ..............................................................................................................39
Battery Power....................................................................................................................................40
Battery Power Troubleshooting Steps.........................................................................................40
Z-65CounterMode............................................................................................................................41
Z-65 Counter Mode Troubleshooting Steps.................................................................................41
Z-65Timer Mode ...............................................................................................................................42
Z-65 Timer Mode Troubleshooting Steps.....................................................................................43
AppendixA: Illustrations................................................................................................................47
DP-2000N Sample Pump Assembled ..............................................................................................47
DP-2000N Sample Pump, Exploded View........................................................................................48
Filter Regulator,Assembled ..............................................................................................................49
FilterRegulator, Exploded View.........................................................................................................50
Link Plus............................................................................................................................................51
DuraSite Sample Vessel ...................................................................................................................52
Optional DPS-2 .................................................................................................................................53
Z-65and Solenoid .............................................................................................................................54
Z-65 Wiring Control Document .........................................................................................................55

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 1DP-2010RN ver.05012003
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SECTIONECTION
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ECTION 1: F1: F
1: F1: F
1: FIRSTIRST
IRSTIRST
IRST TT
TT
T
HINGSHINGS
HINGSHINGS
HINGS TT
TT
T
OO
OO
OKK
KK
K
NOWNOW
NOWNOW
NOW AA
AA
A
BOUTBOUT
BOUTBOUT
BOUT TT
TT
T
HEHE
HEHE
HE DD
DD
D
YNAYNA
YNAYNA
YNAPP
PP
PAKAK
AKAK
AK
How to Use this Manual
The DP-2010RN Operations Manual is a step-by-
step guide containing the procedures needed to
work with the DP-2010RN System.
The DynaPak System Series of samplers implement
the most advanced technology available in the
industry. It is recommended that the technicians
working with the DynaPak Systems study the
manual prior to initiating work on the system for the
first time.
Typographic Conventions
To aide in readability, this manual uses several
typographic conventions. References to illustrations,
photographs, and other related content will appear in
italicized text along with the location of where to find the
item in the manual. Digital versions of the manual,
available in Adobe Acrobat™ PDF format, will be
highlighted further in blue italic text indicating the copy
retains a hyperlink to the referenced item.
Measurement units are listed in italic parenthesis text
following their US standard equivalent. As an example,
for defining a distance, 15' (4.5 meters), is how the text
will appear throughout the manual.
Items that require action, for example the pressing of a key
for programming the controller, will feature the action item in
sentence case Bold Text followed in normal text by the
item such as, the Up Arrow key or Main Power switch.
™Adobe Acrobat &Acrobat Reader are trademarks ofAdobe Systems, Inc.
GettingHelp
This manual provides solutions to typical questions
about the DP-2010RN system. If the answer can
not be found within this manual, contact YZ Systems
at:
T: 1.936.788.5593
T: 1.800.653.9435
F: 1.936.788.5720
Em: [email protected]
When calling, have this manual close at hand.
Whether calling or writing, please include in your
communique the following information:
• The serial number of the DynaPak System and
the version number of this manual. The serial
number is located on the inside of the enclosure
door. The version number of this manual is
located at the bottom of each page.
• A description of the problem and, if applicable the
actions of the technical personnel when the problem
occurred.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 2 DP-2010RN ver.05012003
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SECTIONECTION
ECTIONECTION
ECTION 1: F1: F
1: F1: F
1: FIRSTIRST
IRSTIRST
IRST TT
TT
T
HINGSHINGS
HINGSHINGS
HINGS TT
TT
T
OO
OO
OKK
KK
K
NOWNOW
NOWNOW
NOW AA
AA
A
BOUTBOUT
BOUTBOUT
BOUT TT
TT
T
HEHE
HEHE
HE DD
DD
D
YNAYNA
YNAYNA
YNAPP
PP
PAKAK
AKAK
AK
OperationSpecifications
Maximum Output: 5,760 cc/day*
(5.76 liters/day)
Maximum Operating Pressure: 2,160 psig
(149 Bar (g)
Pump Displacement: .2 - .4 cc/Stroke
Operating Temp Range: 0 to 140 degrees F.
(17°C to 60°C)
Power Supply: Internal Battery Pack*
Flow Signal Dry Contact or
Voltage Pulse
Note: at temperatures below 32º F (0º C), condition-
ing of the actuation gas supply may be required.
Where the actuation gas supply has a high water
content and/or a low hydrocarbon dew point, addi-
tional actuation gas filtration or heating of the actua-
tion gas supply may be necessary. Bottled nitrogen
can also be used during cold operating conditions to
avoid condensation in the actuation gas supply line.
In addition, operation at extreme temperatures will
affect seal and diaphragm performance. To prolong
the service of seals and diaphragm, adequate heat
should be provided to maintain an operating environ-
ment above 30° F (-1º C).
* The External Power Option can be used in
lieu of the internal battery pack. The External
Power Option (model # EPO-120) consists of an
AC to DC convertor and intrinsically safe barrier
to convert 120 VAC power to 28 VDC to operate
the controller without the use of the internal
battery pack.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 3DP-2010RN ver.05012003
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SECTIONECTION
ECTIONECTION
ECTION 1: F1: F
1: F1: F
1: FIRSTIRST
IRSTIRST
IRST TT
TT
T
HINGSHINGS
HINGSHINGS
HINGS TT
TT
T
OO
OO
OKK
KK
K
NOWNOW
NOWNOW
NOW AA
AA
A
BOUTBOUT
BOUTBOUT
BOUT TT
TT
T
HEHE
HEHE
HE DD
DD
D
YNAYNA
YNAYNA
YNAPP
PP
PAKAK
AKAK
AK
TheoryofOperation
The DynaPak 2010RN Sampler is a pipeline
mounted system which uses the pneumatically
operated, positive displacement DynaPak
HP2000 pump, the Z-65 timer/controller, the YZ
filter/regulator and a low power solenoid valve to
obtain gas samples. The 2010 provides three
modes of operation:
A. Time-based sampling: in this mode of
operation, the 2010 extracts a gas sample from
the pipeline at regular time intervals. The volume
of the sample is set by the operator using the
volume adjustment feature of the DP-2000N
pump. The Z-65 controller operates as a recy-
cling timer, periodically energizing a low power
solenoid valve. Energizing the solenoid valve
allows actuation gas to stroke the DP-2000N
pump. The rate at which this occurs is a func-
tion of operator input. Two 10 position switches
are used to set the off time interval. The number
of times the solenoid output is activated is
recorded by the onboard LCD stroke indicator.
B. Time-based sampling with the YZ
differential pressure switch (DPS-2):
(Maximum pressure for this option is 1500 psig)
This mode of operation is similar to the time-
based sampling mode, except that the DPS-2
converts a differential pressure signal to an
electrical signal that the Z-65 timer uses to
determine if flow is present in the pipeline. In
effect, the DPS allows the Z-65 timer to shut off
when flow stops in the pipeline, and when flow
starts again, the ability to start-up and resume
operation.
C. Proportional-to-flow sampling:
In this mode of operation, the Z-65 counter
operates as a dividing counter. The Z-65 counter
periodically energizes a low power solenoid
valve. As in the other two modes of operation,
this allows actuation gas to stroke the DP-2000N
pump. The rate at which this occurs is a func-
tion of operator input as well as the host com-
puter or other device that inputs pulses per
volume metered. The two 10-position switches
on the Z-65 are used to set the number of pulses
the counter will count before activating the
solenoid output. The number of times the sole-
noid output is activated is recorded by the
onboard LCD stroke indicator. Sample volume is
again controlled using the DP-2000N volume
adjustment knob.
In all three modes of operation, the Z-65 timer/
counter operates using a replaceable internal
battery pack. The battery pack condition is
monitored by way of two indicator LEDs. When
the battery pack needs replacement, the red LED
will illuminate when the solenoid output is
activated. If the battery pack is good, the green
LED will illuminate when the solenoid is acti-
vated.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 4 DP-2010RN ver.05012003
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SECTIONECTION
ECTIONECTION
ECTION 1: F1: F
1: F1: F
1: FIRSTIRST
IRSTIRST
IRST TT
TT
T
HINGSHINGS
HINGSHINGS
HINGS TT
TT
T
OO
OO
OKK
KK
K
NOWNOW
NOWNOW
NOW AA
AA
A
BOUTBOUT
BOUTBOUT
BOUT TT
TT
T
HEHE
HEHE
HE DD
DD
D
YNAYNA
YNAYNA
YNAPP
PP
PAKAK
AKAK
AK
SystemAccessories
• The External Power Option can be used in lieu of
the internal battery pack. The External Power
Option (model # EPO-120) consists of an AC to
DC convertor and intrinsically safe barrier to
convert 120 VAC power to 28 VDC to operate the
controller without the use of the internal battery
pack.
• The Solar Power Option would be used in lieu of
the internal battery pack. The Solar Power Option
(model #SPO-12) consists of a 5 watt solar panel
with RM-12 charger regulator module and internal
12V, 5 Amp hour battery pack.
•DuraSite,portable DOT(1800 psi maximum work-
ing pressure) approved constant pressure sample
vessels. Available in 150, 300, 500, 800, and
1000 cc sizes. (Higher pressure models available
by request)
•SC-Spun Vessel, portable DOT approved (1800 psi
maximum working pressure), sample vessels.
Available in 300, 500, and 1000 cc sizes.
•KK-1, KK-2, & KK-3: carrying cases for DuraSites
that meet DOT requirements for transporting
portable sample vessels.
• 1/4" stainless steel tubing Dielectric Isolator Union.
These should be installed in every tubing line that
attaches the sampler to the pipeline in any
manner. For example the supply gas, product
connection to the system, and differential pres-
sure switch connections, (P/N A1-0182).
•DPS-2 (1500 psi maximum working pressure)
differential pressure switch for applications with
flow.no-flow conditiona and no flow signal avail-
able.
•LinkPlus provides a direct link between the
DynaPak, and your sample vessel, providing a
guage, vessel isolation valve, and excess pres-
sure protection.
•YZ BackRack vessel trays are available for direct
support mounting of a sample vessel tray to the
back of the DynaPack. Limited to SC-300 & Sc-
500 Vessels.
A complete line of sampling accessories ranging
from sample probes to sample vessels is available
through YZ. Please contact your local representa-
tive or YZ toll free at 800.344.5399. For technical
support call 800.653.9435.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 5DP-2010RN ver.05012003 Rev-1
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ECTION 2:2:
2:2:
2: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM II
II
INSTNST
NSTNST
NSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
Standard System Components
Standard primary components of the DynaPak 2010RN
include the following:
•System Enclosure, figure 1. Houses the Sample
Pump, Filter Regulator, Solenoid, and Z-65 Controller.
•Sample Pump, figure 1. Probe mounted, pneumati-
cally actuated DP-2000N Sample Pump.
•Filter Regulator, figure 1. Stainless Steel requlator
capable of reducing pressure from line pressure of up
to 2160 psi down to system supply pressures in one
step.
•Low Power Solenoid, figure 1. provides interface
between the Z-65 Electronic Controller, and the Pump
Pneumatic actuation.
•Z-65 Controller, figure 1. Provides control functions
for the DynaPak Sampler in Proportional-To-Flow, or
Proportional-To-Time Modes.
•Probe Body/Slip Stream Adapter Assembly,
figure 1. Provides connection to the pipeline.
DP-2010 Slipstream Adapter Kit
*Denotes Items Included in
10 1/4"
FLOW
Product Supply
Relief Valve
Loop
2000
1500500
psi
1000 275
PreCharge 300 80%
250 225 200 175
*Vessel Tray
(By Customer)
2" Pipestand
BOX 890 SNYDER, TEXAS 79550
Y-Z IND UST RIE S, IN C.
Factory
Mutual
System
Approved
*Slipstream Adpater
w/Self-Cleaning Screen
Product Loop Return
Sample Vessel
(Optional)
YZ Durasite
50100125150 75 25 0Product 1000
500
2000
psi
1500
Solar Panel Option
(Optional)
SPO-12
psi
21 1/8"
Sampled
Product
figure 1
DynaPak 2000N Pump
* Denotes Optional or Customer Supplied Items
*
*
*
*
*
*
*Link Plus
System Enclosure Low Power
Solenoid
Z-65 Controller
Filter Regulator

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 6 DP-2010RN ver.05012003 Rev-1
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ECTION 2:2:
2:2:
2: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM II
II
INSTNST
NSTNST
NSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
System Flow Schematic
figure 2

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 7DP-2010RN ver.05012003 Rev-1
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ECTIONECTION
ECTION 2:2:
2:2:
2: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM II
II
INSTNST
NSTNST
NSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
Standard Mounting Location
1 The sampler should be mounted as close to
the sample probe as possible, figure 3 . (Exces-
sive tubing length or bends in the tubing may
restrict the proper flow of product through the
sample loop.)
2 The sampler probe should be a minimum of
five pipe diameters from any device which could
cause aerosols or significant pressure drops,
figure 4 .
3 The sampler probe should not be located
within the defined meter tube region, figure 4
(AGA 3 manual).
A = The number of unobstructed, straight pipe
diameters upstream (see AGA - 3 manual).
B = The number of unobstructed, straight pipe
diameters downstream (see AGA - 3 manual).
A = The number of unobstructed, straight pipe
diameters upstream (see AGA - 3 manual).
B = The number of unobstructed, straight pipe
diameters downstream (see AGA - 3 manual).
Meter Tube
Optimum Sampler Probe Locations
Differential Pressure Device
5 Ø
Flow
A B 5 Ø
figure 4
DP-2010 Slipstream Adapter Kit
*Denotes Items Included in
10 1/4"
Product Supply
Relief Valve
Loop
1000
500
2000
psi
1500 Pr eCharge 300 250275 225
80% 175200 150
BOX 890 SNYDER, TEXAS 79550
Y-Z INDUSTRIES, INC.
*Vessel Tray
(By Customer)
2" Pipestand
Factory
Mutual
System
Approved
*Slipstream Adpater
w/Self-Cleaning Screen
Product Loop Return
FLOW
100125 75 2550 0Product 1000
500
2000
psi
1500
Sample Vessel
(Optional)
YZ Durasite
Solar Panel Option
21 1/8"
psi
Sampled
Product
(Optional)
SPO-12
figure 3
DynaPak 2000N Pump
* Denotes Optional or Customer Supplied Items
*
*
*
*
*
*
*Link Plus
System Enclosure Low Power
Solenoid
Z-65 Controller
Filter Regulator

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 8 DP-2010RN ver.05012003 Rev-1
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ECTIONECTION
ECTION 2:2:
2:2:
2: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM II
II
INSTNST
NSTNST
NSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
Standard System Connections
DynaPak-2010RN With Slipstream Kit
a. Mount the DP-2010RN with slipstream
kit on a vertical 2" pole.
b. Connect the slipstream adapter to the
pipeline product supply and product
return connections as shown in the
diagram.
c. Connect the sample out connection to
the sample vessel.
d. Before applying pipeline pressure to the
DP-2010RN), ensure that the product
supply valve is closed.**
e. After pipeline pressure has been applied
to the sampler, check the slipstream tubing
connections for leaks.
f. Open the product supply valve.
g. Follow the "Operational Check and Leak
Testing Procedures" detailed in Section 9.
**CAUTION
Incorrect operation of valves (over tightening) can result in damage to the valve components
(isolation valve bonnet assembly) which might result in the valve stem being screwed out of the
probe body. This of course results in product at pipeline pressure being vented continually
through this port until this section of the pipeline is shut in. Be aware of the following proce-
dures and information.
· DynaPak valves are of soft seat design and
should only be closed or opened with fingers.
No wrenches should ever be used.
· If a valve will not seal off with finger tight
operation the valve should have maintenance
performed to allow proper operation of the valve.
DP-2010 Slipstream Adapter Kit
*Denotes Items Included in
10 1/4"
Product Supply
Relief Valve
Loop
1000
500
2000
psi
1500 Pr eCharge 300 250275 225
80% 175200 150
BOX 890 SNYDER, TEXAS 79550
Y-Z INDUSTRIES, INC.
*Vessel Tray
(By Customer)
2" Pipestand
Factory
Mutual
System
Approved
*Slipstream Adpater
w/Self-Cleaning Screen
Product Loop Return
FLOW
100125 75 2550 0Product 1000
500
2000
psi
1500
Sample Vessel
(Optional)
YZ Durasite
Solar Panel Option
21 1/8"
psi
Sampled
Product
(Optional)
SPO-12
figure 5
DynaPak 2000N Pump
* Denotes Optional or Customer Supplied Items
*
*
*
*
*
*
*Link Plus
System Enclosure Low Power
Solenoid
Z-65 Controller
Filter Regulator

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 9DP-2010RN ver.05012003 Rev-1
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SECTIONECTION
ECTIONECTION
ECTION 2:2:
2:2:
2: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM II
II
INSTNST
NSTNST
NSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
Optional DPS-2 Installation:
Maximum Pipeline Pressure 1500 psig
with this option.
a. With the low pressure supply valve and the high
pressure supply valve closed, connect the DPS-2
to the orifice connection tubing.
b. Open the equalization valve.
c. Open the low pressure supply valve or the high
pressure supply valve.
IMPORIMPOR
IMPORIMPOR
IMPORTT
TT
TANT NOANT NO
ANT NOANT NO
ANT NOTE:TE:
TE:TE:
TE:
Do not open either the low pressure supply valve
or the high pressure supply valve without ensuring
that the equalization valve is open. Failure to do
so may damage the DPS-2's internal components.
d. Open the other supply valve.
e. Close the equalization valve.
f. Run the free end of the DPS-2 cable through
the cable entry connector located on the upper left
side on the DynaPak 2010RN enclosure.
g. Connect the DPS-2 cable as shown in the
diagram.
h. Tighten the cable entry connector, allowing for
enough cable length to open the enclosure.
IMPORIMPOR
IMPORIMPOR
IMPORTT
TT
TANT NOANT NO
ANT NOANT NO
ANT NOTE:TE:
TE:TE:
TE:
For the Z-65 to operate the DP-2010 System, a
minimum pressure differential of 3" of water must
exist between the high pressure and low pressure
ports of the DPS-2.
High Pressure Supply Valve
Orifice Connection
Equalization Valve
Low Pressure Supply Valve
Flow
Low Pressure
High Pressure
Factory
Approved
System
Mutual
Clear
Black
Maximum Pipeline Pressure 1500 psig.
Maximum
Pipeline
Pressure
1500 psig.
figure 6

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 10 DP-2010RN ver.05012003 Rev-1
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SS
SECTIONECTION
ECTIONECTION
ECTION 2:2:
2:2:
2: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM II
II
INSTNST
NSTNST
NSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
Notes

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 11DP-2010RN ver.05012003
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ECTION 3:3:
3:3:
3: SS
SS
S
AMPLEAMPLE
AMPLEAMPLE
AMPLE
VV
VV
VESSELESSEL
ESSELESSEL
ESSEL II
II
I
NSTNST
NSTNST
NSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
Variable Pressure/
Constant Volume Cylinders.
Spun cylinders may be installed in a horizontal
position on the DynaPak BackRack vessel rack.
Avoiding traps in the line, install stainless steel
tubing and fittings from the sample discharge
port of the sampler to the product end of the
sample cylinder.
300cc and 500cc spun cylinders may also be
installed in a vertical position. Piping from the
sampler dischage port to the sample vessel
should be arranged so that liquid traps are not
created.
Variable Volume/
Constant Pressure cylinder.
The free-floating piston cylinder (DuraSite), figure
54 on page 52, may be installed in a horizontal
position on an optional vessel rack. Free-floating
piston cylinders should NOT be installed on the
DynaPak BackRack vessel rack.
Install 1/8" tubing from the sample discharge port
of the manifold to the product end of the vessel.
Avoid traps in this line.
LinkPlus. Install the optional LinkPlus directly
into the sample discharge port of the sampler.
Use stainless steel tubing and fittings to connect
the LinkPlus outlet to the product end of the
sample cylinder.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 12 DP-2010RN ver.05012003
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ECTION 3:3:
3:3:
3: SS
SS
S
AMPLEAMPLE
AMPLEAMPLE
AMPLE
VV
VV
VESSELESSEL
ESSELESSEL
ESSEL II
II
I
NSTNST
NSTNST
NSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION
Notes

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 13DP-2010RN ver.05012003
SS
SS
SECTIONECTION
ECTIONECTION
ECTION 4:4:
4:4:
4: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM CC
CC
CONTRONTR
ONTRONTR
ONTROLOL
OLOL
OL & E& E
& E& E
& ELECTRLECTR
LECTRLECTR
LECTRONICSONICS
ONICSONICS
ONICS
SS
SS
SECTIONECTION
ECTIONECTION
ECTION 4:4:
4:4:
4: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM CC
CC
CONTRONTR
ONTRONTR
ONTROLOL
OLOL
OL & E& E
& E& E
& ELECTRLECTR
LECTRLECTR
LECTRONICSONICS
ONICSONICS
ONICS
The electronic control package provided with
your sampling system consists of a solid state
Z-65 Controller, and a Low Powered Solenoid.
The Z-65 energizes the solenoid which in turn
sends a pneumatic actuation signal to the
Sample Pump, every time a sample is required
either Proportional-To-Flow, or Time.
SAFETY NOSAFETY NO
SAFETY NOSAFETY NO
SAFETY NOTESTES
TESTES
TES
• Always use extreme care when performing mainte-
nance on Sampling Systems. Always take necessary
measures to assure that electrical classification in the
area is considered, before, and during all repairs, and
that necessary steps are taken to maintain proper
electrical procedures for the classification of the area.
The control package requires you to configure
the Z-65 controller to operate in a Proportional-
To-Flow mode, refer Section 5, to page 15, a
Proportional-To-Time mode, refer toSection 6,
page 19, or with the use of an optional DPS-2
switch a Proportional-To-Time w/DPS-2 mode,
refer to Section 7, page 23. All wiring connected
to the Z-65 controller must be done in accor-
dance with the Wiring Control Document, refer
to Appendix A, page 55. DynaPak electronics
are rated for use in Class I, Division 1, Groups C
and D hazardous locations.
Overview

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 14 DP-2010RN ver.05012003
SS
SS
SECTIONECTION
ECTIONECTION
ECTION 4:4:
4:4:
4: SS
SS
SYY
YY
Y
STEMSTEM
STEMSTEM
STEM CC
CC
CONTRONTR
ONTRONTR
ONTROLOL
OLOL
OL & E& E
& E& E
& ELECTRLECTR
LECTRLECTR
LECTRONICSONICS
ONICSONICS
ONICS
Notes

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 15DP-2010RN ver.05012003
SS
SS
SECTIONECTION
ECTIONECTION
ECTION 5:5:
5:5:
5: PP
PP
P
RR
RR
ROGRAMMINGOGRAMMING
OGRAMMINGOGRAMMING
OGRAMMING
FORFOR
FORFOR
FOR PP
PP
P
RR
RR
ROPOROPOR
OPOROPOR
OPORTIONTION
TIONTION
TIONALAL
ALAL
AL--
--
-TT
TT
TOO
OO
O-F-F
-F-F
-FLL
LL
L
OO
OO
OWW
WW
WOO
OO
O
PERAPERA
PERAPERA
PERATIONTION
TIONTION
TION
In this mode of operation, the Z-65 controller is
used as a dividing counter to control the rate at
which the pump is actuated. The desired time
between pump strokes is controlled by the host
computer or output device that will give an input
pulse to the Z-65 controller.
1 Determine if the incoming input is either a dry
contact or voltage pulse.
2. If the input is a dry contact:
a. Terminate the incoming connections to the
Z-65 terminal strip (see illustration).
b. Turn mode switch 1 to on.
c. Turn mode switch 2 to off.
d. Turn mode switch 3 to on.
e. Turn mode switch 4 to off.
OR
3.
a. Terminate the incoming connections to the
Z-65 terminal strip (see illustration).
b. Turn mode switch 1 to on.
c. Turn mode switch 2 to off.
d. Turn mode switch 3 to on.
e. Turn mode switch 4 to on.
Dry contact or
duration min.)
open collector
(20 mSec
+
_
Factory
Approved
System
Mutual
duration min.)
+
_
Voltage pulse
5-24 VDC
(20 mSec
Factory
Approved
System
Mutual
figure 7
figure 8
If the input is a voltage pulse:
Setting Operator Input Values

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 16 DP-2010RN ver.05012003
SS
SS
SECTIONECTION
ECTIONECTION
ECTION 5:5:
5:5:
5: PP
PP
P
RR
RR
ROGRAMMINGOGRAMMING
OGRAMMINGOGRAMMING
OGRAMMING
FORFOR
FORFOR
FOR PP
PP
P
RR
RR
ROPOROPOR
OPOROPOR
OPORTIONTION
TIONTION
TIONALAL
ALAL
AL--
--
-TT
TT
TOO
OO
O-F-F
-F-F
-FLL
LL
L
OO
OO
OWW
WW
WOO
OO
O
PERAPERA
PERAPERA
PERATIONTION
TIONTION
TION
4. Calculate the counter setting using the
following chart:
1. your pump displacement (from .1 to .4cc’s) = a.__________
2. your sample cylinder volume in cc’s (300cc, 500cc, etc.) = b.__________
3. average flow rate (MMCF per day or MCM per day) = c.__________
4. sample period in days = d.__________
5. pulses/volume metered (pulses/MMCF or pulses/MCM) = e.__________
6. counter setting = a x c x d x e
(b)
Example #1:
English Gas Flow
Units
Example #2:
Metric Gas Flow
Units
5. Adjust the pump volume adjustment knob to
the value used in the calculation in step 4.
Sample pump displacement per stroke
.1cc
.2cc
.4cc
Number of turns open on the pump volume knob
3
6
12
6. Turn the counter dials to the appropriate num-
ber of pulses you want to count before the
sample pump strokes.
Example: 20 pulses; turn dials to 20.
Press the test button once to load the value into
the memory.
pump displacement (a.) = .2cc .2cc
sample cylinder size (b.) = 300cc 300cc
average flow rate (c.) = 10 MMCF per day 10MCM/day
sample period (d.) = 30 days 30 days
pulses per volume metered (e.) = 100 pulses/MMcf 100 pulses/MCM
Example #1
counter setting = .2cc x 10 MMcf per day X 30 days X 100 pulses per MMcf = 20 pulses
300 cc
Example #2
counter setting = .2cc x 10 MCM per day X 30 days X 100 pulses per MCM = 20 pulses
300 cc
IMPORIMPOR
IMPORIMPOR
IMPORTT
TT
TANT NOANT NO
ANT NOANT NO
ANT NOTE:TE:
TE:TE:
TE:
If the calculated counter setting is less than 1 or greater than 99,
the pulses per volume metered will need to be adjusted. This can
be programmed in most flow meters to the desired rate. If the
calculated counter setting is less than 1, increase the pulses per
volume metered. If the calculated counter setting is greater than
99, decrease the pulses per volume metered.
3
2
0
9
6
8
7
1
3
2
5
4
0
9
1
6
7
8
5
4
figure 9