Zeversolar Evershine TLC4000 User manual

Installation and Operating Instructions V01 I
Table of Contents
1 About this manual..............................................................................................................1
1.1 Validity.........................................................................................................................1
1.2 Target group...............................................................................................................1
1.3 Symbols used in this manual....................................................................................2
2 Safety ...............................................................................................................................3
2.1 Intended use...............................................................................................................3
2.2 Safety standards......................................................................................................3
2.3 Important safety information..................................................................................4
2.4 Symbols on the type label.......................................................................................5
2.5 Basic safety protection ............................................................................................6
3 Unpacking ......................................................................................................................... 7
3.1 Scope of delivery ...................................................................................................... 7
3.2 Check for transport damage.................................................................................... 7
4 Mounting...........................................................................................................................8
4.1 Ambient conditions....................................................................................................8
4.2 Selecting the mounting location............................................................................ 10
4.3 Mounting the inverter with the wall bracket ......................................................... 11
5 Electrical connection ......................................................................................................13
5.1 Safety........................................................................................................................13
5.2 System layout of units without integrated DC-switch..........................................14
5.3 Overview of the connection area ...........................................................................15
5.4 AC Connection......................................................................................................... 16
5.4.1 Conditions for the AC connection........................................................................................... 16

II Installation and Operating Instructions V01
5.4.2 Grid connection.................................................................................................................................17
5.4.3 Second protective grounding connection ........................................................................ 19
5.4.4 Residual current protection ....................................................................................................20
5.4.5 Overvoltage category................................................................................................................20
5.4.6 AC circuit breaker ...........................................................................................................................21
5.5 DC connection .........................................................................................................22
5.5.1 Requirements for the DC connetion.................................................................................... 22
5.5.2 Assembling the DC connectors............................................................................................ 23
5.5.3 Disassembling the DC connectors...................................................................................... 25
5.5.4 Connecting the PV Array.......................................................................................................... 26
6 Communication ..............................................................................................................28
6.1 System monitoring via RS485................................................................................28
6.2 System monitoring via Ethernet............................................................................32
6.3 System monitoring via WiFi...................................................................................33
6.4 Communication with a third party monitoring device ..........................................33
6.5 Updating the firmware via USB .............................................................................33
7 Commissioning ...............................................................................................................34
7.1 Electrical check........................................................................................................34
7.2 Mechanical check....................................................................................................35
7.3 Start-up ...................................................................................................................35
8 Disconnecting the inverter from voltage sources.......................................................36
9 Operating........................................................................................................................37
9.1 Overview of the control panel................................................................................37
9.2 LED indicators.........................................................................................................38
9.3 Display messages...................................................................................................39
9.4 Display .....................................................................................................................41

Installation and Operating Instructions V01 III
9.4.1 Overview of menu structure.....................................................................................................41
9.4.2 Initial page.......................................................................................................................................... 42
9.4.3 Unlock page...................................................................................................................................... 42
9.4.4 Home page........................................................................................................................................ 42
9.4.5 Operation information................................................................................................................ 43
9.4.6 Main menu..........................................................................................................................................44
9.4.7 Statistics ..............................................................................................................................................44
9.4.8 Event log............................................................................................................................................ 45
9.4.9 Data&Time Setting ....................................................................................................................... 45
9.4.10 Language setting......................................................................................................................... 46
9.4.11 Contrast setting............................................................................................................................. 46
9.4.12 Safety regulations setting.......................................................................................................47
9.4.13 Overload setting .......................................................................................................................... 48
9.4.14 Active power control ................................................................................................................48
9.4.15 Reactive power control ........................................................................................................... 49
9.4.16 PV Mode setting...........................................................................................................................50
9.4.17 EEG setting ......................................................................................................................................50
9.4.18 Communication setting............................................................................................................. 51
9.4.19 Device information ...................................................................................................................... 51
9.4.20 Clear history data ...................................................................................................................... 52
10 Technical data...............................................................................................................53
10.1 DC input data ..........................................................................................................53
10.2 AC output data ......................................................................................................54
10.3 General data ..........................................................................................................56
10.4 Safety regulations ................................................................................................57
10.5 Efficiency...............................................................................................................58
10.6 Power reduction.................................................................................................... 61
11 Troubleshooting ............................................................................................................64
12 Maintenance..................................................................................................................66

IV Installation and Operating Instructions V01
12.1 Cleaning the contacts of the DC-switch................................................................66
12.2 Cleaning the heat sink ...........................................................................................66
13 Recycling and disposal .................................................................................................67
14 Warranty.......................................................................................................................67
15 Contact......................................................................................................................... 68

Installation and Operating Instructions V01 1
1 About this manual
General Notes
Evershine is a transformerless solar inverter with two MPP trackers. It converts the
direct current (DC) from the PV arrays to grid-compliant alternating current (AC)
and feeds it into the grid.
1.1 Validity
This manual describes the mounting, installation, commissioning and maintenance of
the following Zeversolar inverters:
• Evershine TLC4000
• Evershine TLC5000
• Evershine TLC6000
• Evershine TLC8000
• Evershine TLC10000
Observe all documentation that accompanies the inverter. Keep them in a convenient
place and available at all times.
1.2 Target group
This document is intended for qualified persons and end users. Only qualified
persons are allowed to perform the activities marked in this document with a
warning symbol. Tasks that do not require any particular qualification are not
marked and can also be performed by end users. Qualified persons must have the
following skills:
•Knowledge of how an inverter works and is operated
•Training in how to deal with the dangers and risks associated with installing and
using electrical devices and installations
•Training in the installation and commissioning of electrical devices and installations
•Knowledge of the applicable standards and directives
•Knowledge of and compliance with this document and all safety information.

2 Installation and Operating Instructions V01
1.3 Symbols used in this manual
The following safety precautions and general information are used in this manual:
DANGER indicates a hazardous situation which, if not be avoided, will result in death or serious
injury.
WARNING indicates a hazardous situation which, if not be avoided, can result in death or serious
injury.
CAUTION indicates a hazardous situation which, if not be avoided, can result in minor or
moderate injury.
NOTICE indicates a situation which, if not be avoided, can result in property damage.
INFORMATION provides tips which are valuable for the optimal installation and operation of
the inverter.

Installation and Operating Instructions V01 3
2 Safety
2.1 Intended use
1. Evershine converts the direct current from the PV arrays into grid-compliant
alternating current.
2. Evershine is suitable for indoor and outdoor use.
3. Evershine must only be operated with PV arrays (PV modules and cabling) of
protection class II, in accordance with IEC 61730, application class A.
Do not connect any sources of energy other than PV modules to Evershine.
4. PV modules with a high capacity to ground must be used if their coupling
capacity does not exceed 1.0μF.
5. When the PV modules are exposed to light, a DC voltage is supplied to this
device.
6. When designing the PV power plants, ensure that the values comply with the
permitted operating range of all components at all times. The free design
program "Zeverplan" (http://www.zeverplan.com) will assist you.
2.2 Safety standards
Evershine complies with the EU Low Voltage Directive 2006/95/EC and the EMC
Directive 2004/108/EC. Evershine also complies with the requirements for safety
and EMC in Australia and New Zealand market.
Evershine labeles with the CE and RCM marks. For more detail information about
certificates in other countries and regions, please visit website
(http://www.zeversolar.com).

4 Installation and Operating Instructions V01
2.3 Important safety information
Grounding the PV modules frame
• Comply with local regulations for grounding the PV array. We suggest the
frames of PV modules must be reliably grounded.
• Do not ground any of the terminals of the PV strings.
Possible damage to health as a result of the effects of electromagnetic radiation
• Please maintain a distance of at least 20cm from the inverter when it is in
operation.
Risk of injury due to hot heat sink
• The heat sink may get hot during operation. Do not touch!
Risk of injury due to electric shock and fire caused by high leakage current
• The inverter must be reliably grounded in order to protect property and
personal safety.
• All work on the inverter must only be carried out by qualified personnel who
have read and fully understood all safety information contained in this manual.
• Children must be supervised to ensure that they do not play with this device.

Installation and Operating Instructions V01 5
2.4 Symbols on the type label
Icon
Explanation
Risk of danger, warning and caution
Safety information important for human safety. Failure to observe the safety
information in this manual may result in injury or death.
Danger to life due to electric shock
The product operates at high voltages. Prior to performing any work on the
product, disconnect the product from voltage sources. All work on the product
must be carried out by electrically qualified persons only.
Risk of burns due to hot surfaces
The product can get hot during operation. Avoid contact during operation.
Allow the product to cool down sufficiently before carrying out any work.
WEEE designation
Do not dispose of the product together with the household waste but in
accordance with the disposal regulations for electronic waste applicable at the
installation site.
CE marking
The product complies with the requirements of the applicable EU directives.
Certified safety
The product is TUV-tested and complies with the requirements of the EU
Equipment and Product Safety Act.
RCM
The product complies with the requirements of the applicable Australian low
voltage and electromagnetic compatibility standards.
Capacitors discharge
Danger to life due to high voltages in the inverter, observe the waiting
time of five minutes. Prior to performing any work on the inverter, disconnect it
from all voltage sources as described in chapter 8.
Observe the documentation
Observe all documentation supplied with the product.

6 Installation and Operating Instructions V01
2.5 Basic safety protection
We provide the following safety protection:
1. Overvoltage, undervoltage protection.
2. Overfrequency, underfrequency protection.
3. Overtemperature monitoring.
4. Residual current monitoring.
5. Isolation fault detection.
6. Anti islanding protection.
7. DC Injection monitoring.

Installation and Operating Instructions V01 7
3 Unpacking
3.1 Scope of delivery
Object
Description
Quantity
A
Inverter
1
B
Wall bracket
1
C
Mounting accessory kit:
M5×12 pan head screw (2×)
wall anchor and hexagon head screw (4×),
terminal lug (1×), ground washer (1×)
1
D
DC connector
2/3(1)
E
AC connection plug
1
F
RJ45 plug
2
G
Sealing plug
2/1(2)
H
WiFi antenna（optional）
1
I
Documentation
1
(1)2 pairs for TLC4000～TLC6000, and 3 pairs for TLC8000～TLC10000.
(2)1 pcs for the inverter with WIFI module.
A B C D
E F G H I
Please carefully check all of the components in the carton. If anything is missing,
contact your dealer at once.
3.2 Check for transport damage
Thoroughly inspect the packaging upon delivery. If you detect any damage to the
packaging which indicates the inverter may have been damaged, inform the
responsible shipping company immediately. We will be glad to assist you if required.

8 Installation and Operating Instructions V01
4 Mounting
4.1 Ambient conditions
1. Be sure that the inverter is mounted out of the reach of children.
2. Mount the inverter in areas where it cannot be touched inadvertently.
3. Ensure good access to the inverter for installation and possible service.
4. The ambient temperature should be below 40°C to ensure optimal operation.
5. Observe the minimum clearances to walls, other inverters, or objects as
follows to ensure sufficient heat dissipation.
Clearances for one inverter
Clearances for multiple inverters
6. In order to avoid power reduction caused by overheating, do not mount the
inverter in a location that allows long-term exposure to direct sunlight.
Direction
Min. clearance (mm)
above
300
below
500
sides
200

Installation and Operating Instructions V01 9
7. Ensure optimum operation and extend service life, avoid exposing the inverter
to direct sunlight, rain and snow.
8. The mounting method, location and surface must be suitable for the inverter's
weight and dimensions.
9. If mounted in a residential area, we recommend mounting the inverter on a solid
surface. Plasterboard and similar materials are not recommended due to
audible vibrations when in use.
10. Don’t put any objects on the inverter. Do not cover the inverter.

10 Installation and Operating Instructions V01
4.2 Selecting the mounting location
Danger to life due to fire or explosion
•Do not mount the inverter in areas containing highly flammable materials or gases.
•Do not mount the inverter in a potentially explosive atmosphere.
1. Mount the inverter vertically or tilted backward by max. 15°.
2. Never mount the inverter tilted forward or sideways.
3. Never mount the inverter horizontally.
4. Mount the inverter at eye level to make it easy to operate and read the display.
5. The electrical connection area must point downwards.

Installation and Operating Instructions V01 11
4.3 Mounting the inverter with the wall bracket
Mounting procedure:
1. Use the wall bracket as a drilling template and
mark the positions of the drill holes, then drill
4 holes (Φ10) to a depth about 70mm. During
operation, keep the drill vertical to the wall,
and hold the drill steady to avoid tilted holes.
2. After cleaning the dust and other objects from the holes, place 4 wall anchors
into the holes, then attach the wall bracket to the wall using the hexagon head
screw delivered with the inverter.
Risk of injury due to damaged cables
There may be power cables or other supply lines (e.g. gas or water) routed in the wall.
• Ensure that no lines are laid in the wall which could be damaged when drilling holes.
Risk of injury when lifting the inverter, or if it is dropped
The weigh of Evershine is max. 24 kg. There is risk of injury if the inverter is lifted incorrectly
or dropped while being transported or when attaching it to or removing it from the wall
bracket.
• Transport and lift the inverter carefully.
• Two people are needed to mount the inverter.

12 Installation and Operating Instructions V01
3. Hold the inverter using the handles at the corners, attach the inverter onto the
wall bracket tilted slightly downwards.
4. Check both sides of the outer fin of the inverter to ensure that it is securely in
place.
5. Attach the outer fins of heat sink to both sides of the wall bracket using M5
screws. (screw driver type: T25, torque: 2.5Nm).
If a second protective conductor is required locally, ground the inverter and secure
it so that it cannot be lifted off the wall bracket (see section 5.4.3 “Second
protective grounding connection”).

Installation and Operating Instructions V01 13
5 Electrical connection
5.1 Safety
Risk of injury due to electric shock
• The external protective grounding conductor is connected to the inverter’s protective
grounding terminal through the AC connector. Make sure the connection is reliable.
•When connecting, connect the AC connector first to ensure the inverter grounding reliably
and then connect the DC inputs.
• When disconnecting, disconnect the DC inputs first and then disconnect the AC connector
• Don’t connect the DC inputs while the AC connector is disconnected under any
circumstances.
• All electrical installations must be done in accordance with the National Wiring Rules
Standards and Local Code.
Danger to life due to high voltages of the PV array
When exposed to sunlight, the PV array generates dangerous DC voltage which is present in
the DC conductors and the live components of the inverter. Touching the DC conductors or
the live components can lead to lethal electric shocks. If you disconnect the DC connectors
from the inverter under load, an electric arc may occur leading to electric shock and burns.
• Do not touch non-insulated cable ends.
• Do not touch the DC conductors.
• Do not touch any live components of the inverter.
• Have the inverter mounted, installed and commissioned only by qualified persons with the
appropriate skills.
• If an error occurs, have it rectified by qualified persons only.
• Prior to performing any work on the inverter, disconnect it from all voltage sources as
described in chapter 8.

14 Installation and Operating Instructions V01
5.2 System layout of units without integrated DC-switch
Local standards or codes may require that PV systems are fitted with an external
DC-switch on the DC side. The DC-switch must be able to safely disconnect the
open-circuit voltage of the PV array plus a safety reserve of 20%.
Install a DC-switch to each PV array to isolate the DC side of the inverter. We
recommend the following electrical connection:

Installation and Operating Instructions V01 15
5.3 Overview of the connection area
Object
Description
A
DC-switch (optional): switch on or off for PV-load
B
DC input area 1: plug-in connectors to connect the strings
(only one pairs for Evershine TLC4000-6000)
C
DC input area 2: plug-in connectors to connect the strings
D
If you choose the inverter integrated with RS485 modle, C is
communication interfaces for connecting the monitoring device. If you
chose the inverter integrated with Ethernet module, C is not used.
E
USB (DSP) interface: update the firmware
F
USB (HMI) interface: update the software
G
RS485/ETH(optional) interface: connect the monitoring device
H
ANT (optional): antenna, transmit and receive wifi signal.
I
AC output: plug-in connector to connect the grid