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  9. ZOJE A9200L-D4S-W-CP-Z User manual

ZOJE A9200L-D4S-W-CP-Z User manual

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1
Safety Instruction
1. Users are required to read the operation manual completely and carefully before installation
or operation.
2. This product must be installed or operated by properly trained personnel.All power must be
turned off during installation, and remember not to operate with power.
3. All the instruction marked with sign must be observed or executed; otherwise, bodily
injuries might occur.
4. For perfect operation and safety, it is prohibited that using extension cable with multi-outlet
for power connection.
5. When connecting power supply cords to power sources, it is necessary to make sure that the
power voltage matches the rated voltage ±20% indicated on the motor’s name plate.
6. Do not operate in direct sun light, outdoors area and where the room temperature is over
45°C or below 0°C.
7. Please avoid operating near the heater at dew area or at the humidity below 10% or above
90%.
8. Do not operate in area with heavy dust, corrosive substance or volatile gas.
9. Avoid power cord being applied by heavy objects or excessive force, or over bend.
10. The earth wire of power cord must be connected to the system ground of the production plant
by proper size of conductions and terminals. This connection should be fixed permanently.
11. All the moving portions must be prevented to be exposed by the parts provided.
12. Turing on the machine in the first time, operate the sewing machine at low speed and check
the correct rotation direction.
13. Turn off the power before the following operation:
1. Connecting or disconnecting any connectors on the control box or motor.
2. Threading needle.
3. Raising the machine head.
4. Repairing or doing any mechanical adjustment.
5. Machines idling.
14. Repairs and high level maintenance work should only be carried out by electronic technicians
with appropriate training.
15. All the spare parts for repair must be provided or approved by the manufacturer.
16. Don’t use any objects or force to hit or ram the product.
Guarantee Time
Warranty period of this product is 1 year dated from purchasing, or within 2 years from
ex-factory date.
Warranty Detail
Any trouble found within warranty period under normal operation, it will be repaired free of
charge. However, maintenance cost will be charged in the following cases even if within
warranty period:
1. Inappropriate use, including: wrong connecting high voltage, wrong application,
disassemble, repair, modification by incompetent personnel, or operation without the
precaution, or operation out of its specification range, or inserting other objects or liquids
into the product.
2. Damage by fire, earth quake, lighting, wind, flood, salt corrosive, moisture, abnormal
power voltage and any other damage cause by the natural disaster or by the inappropriate
environments.
3. Dropping after purchasing or damage in transportation by customer himself or by
customer’s shipping agency
Note: We make our best effort to test and manufacture the product for assuring the quality.
However, it is possible that this product can be damaged due to external magnetic
interference and electronic static or noise or unstable power source more than expected;
therefore the grounding system of operate area must guarantee the good earth and it’s also
recommended to install a failsafe device (such as residual current breaker).
2
1. Interface and operation instructions
1.1 Main interface description
Name Key Indicate
Clamp function
setting If click, set used or cancelled clamp function.
Constant stitch
sewing switching
key
In constant stitch sewing mode, if click, switch to stitch numbers and segments display
interface.
Parameter increase
If click, it can increase parameters.
If long-press, it can continuously increase parameters.
Parameter decrease
If click, it can decrease parameters.
If long-press, it can continuously decrease parameters.
Set key If click, enter the parameter setting interface.
Lock screen key If you click, switch the lock screen and unlock.
Mode selection
If click, shift to free sewing, continuous back seam mode, constant stitch sewing and
pattern seam mode.
Start back-tacking
If click, executions starting back seam B segment, execution starting back seam (A, B
segment) 1 time or execution starting back seam (A, B segment) 2 times.
If long-press, switch to back-tacking setting.
End back-tacking
If click, execution terminates back seam C segment, execution terminates back seam (C,
D segment) 1time or execution terminates back seam (C, D segment) 2 times.
If long-press, switch to back-tacking setting.
Thread trimming
If click, set used or cancelled trimming function.
Needle st
o
position
Tight sea
m
Presser fo
Half anti-
s
trample f
o
Auto fun
c
Back-tac
k
pattern
Slow lau
n
setting
Advance
d
p
aramete
r
Trimmin
g
display
Sewing s
p
display
Sewing st
i
length dis
p
The high
e
foot heig
h
1.2
P
o
p
m
ot lifting
s
ide
o
ot lifting
c
tion
k
ing
n
ch
d
r
settings
g
count
p
eed
i
tch
p
lay
e
st presser
h
t display
P
attern sea
m
If
c
If
c
sea
m
If l
o
If
c
lift
i
If
c
In
c
If
c
If
c
If
d
Th
e
If
d
Th
e
If
c
ke
y
Th
e
If
c
ke
y
Th
e
If
c
ke
y
m
interface
d
c
lick, switch th
e
c
lick, switch be
t
m
function O
N
o
ng-
p
ress, swit
c
lick, switch be
t
i
ng after trimm
i
c
lick, set used o
c
onstant stitch
s
c
lick, set used o
c
lick, set used o
d
ouble click, en
e
trimming cou
n
d
ouble click, th
e
e
sewing speed
c
lick, select thi
s
y
s.
e
stitch length
o
c
lick, select thi
s
y
s.
e
highest press
e
c
lick, select thi
s
y
s.
d
escription
3
e
needle stop p
o
t
ween function
N
and full functi
ch to tight sea
m
t
ween automat
i
i
ng, full functi
o
r cancelled hal
f
s
ewing mode, I
r cancelled ba
c
r cancelled slo
w
ter the advanc
e
n
t value is disp
e
count is clear
e
of the current
m
s
data, and you
c
o
f the current
m
s
data, and you
c
er
foot height i
s
s
data, and you
c
o
sition after se
w
OFF, starting t
i
on in turn.
m
function setti
n
i
c presser foot l
o
n and functio
n
f
anti-side tra
m
f click, set use
d
ck
-tacking patt
e
w
launch funct
i
e
d parameter se
t
layed.
e
d.
m
ode is displa
y
c
an adjust the
d
m
ode is display
e
c
an adjust the
d
s
displayed.
c
an adjust the
d
w
ing (up positi
o
i
ght seam func
t
n
g.
ifting after pau
n
off in turn.
m
ple foot lifting
d
or cancelled
a
e
rn function.
i
on.
t
ting interface.
y
ed.
d
ata by parame
t
e
d.
d
ata by parame
t
d
ata by parame
t
o
n / down posit
i
t
ion ON, endin
g
se, automatic p
function.
a
uto function.
t
er increase an
d
t
er increase an
d
t
er increase an
d
i
on).
g
tight
resser foot
d
decrease
d
decrease
d
decrease
4
No. Items Range Default Description
1
1-9 "3" stands for the number of the pattern. The
figure represents the 3rd pattern.
2
1-10
"4" represents the total number of segments of the
pattern. If you click, you can select the total
number of segments.
"3" represents the segment No. of the pattern.
As shown in the figure, there are 4 patterns in the
3rd pattern. The figure is the data of the 3rd
segment.
3
1-99 "1" represents the stitch numbers of the pattern.
As shown in the figure, the number of stitches in
the 3rd segment of the 3rd pattern is 1.
4
1-9 "1" represents the repeat times of the pattern. As
shown in the figure, the repeat times for the 3rd
segment of the 3rd pattern is 1.
5
0-5.0
"1.0" represents the stitches length of this pattern.
As shown in the figure, the stitches length of the
3rd segment of the 3rd pattern is 1.0 mm.
1.3 Constant stitch sewing interface description
No.
1
2
3
4
1.4
D
Lon
g
No.
1 Ma
i
2 U
p
3 Ba
c
4 Tac
k
I
D
ebug inter
f
g
press o
n
I
i
n shaft motor
z
position quick
ck
-tacking mot
o
k
ing stitch len
g
tems
f
ace descrip
t
n
the main scre
I
tems
z
ero-
p
oint corr
e
adjustment
o
r zero-
p
oint c
o
g
th compensati
o
Range
1-10
1-4
0-99
0-5.0
t
ion
en, the debugg
i
e
ction
o
rrection -1
0
o
n -1
0
5
Default
i
ng interface w
i
Range
D
0
0~100
0
0~100
"4" represen
t
sewing mod
e
represents 4
t
"4" represen
t
constant stit
c
number of s
e
"1" represen
t
sewing.
As shown in
the 1st segm
"1" represen
t
segment. As
stitches in t
h
"1.0" repres
e
stitch sewin
g
stitches leng
t
segments is
i
ll be displaye
d
efault
0
0
Descrip
t
t
s the number
o
e
. As shown in
t
h constant stit
c
t
s the total nu
m
c
h sewing mod
e
e
gments can be
t
s
the segment
N
the figure, it
r
e
ent of the 4 se
g
t
s the number
o
shown in the f
i
h
e 1st segment
o
e
nts the stitche
s
g
mode. As sho
w
t
h of the 1st se
g
1.0mm.
d
.
Descrip
t
t
ion
o
f constant stit
c
the figure, it
c
h sewing mod
e
m
ber of segmen
t
e
. If clicked, th
e
selected.
N
o. of constan
t
e
presents the d
a
g
ments.
o
f stitches in th
i
i
gure, the num
b
o
f the 4 segme
n
s
length of the
c
w
n in the figur
e
g
ment of the 4
t
ion
c
h
e
.
t
s of the
e
total
t
stitch
a
ta of
i
s
b
er of
n
ts is 1.
c
onstant
e
, the
Parameter
P92
P72
P129
P74
5 Ba
c
6 Tac
k
hig
h
7 Ba
c
in
h
8 Ba
c
9 Lar
g
ove
r
2.
U
Clic
k
The
p
No.
1
2
3
4
5
6
7
8
9
10
No.
2101 Ne
e
aut
o
tur
n
2201 Sta
r
2202 En
d
22101
22102
22103
22104
ck
-tacking stitc
h
k
ing stitch len
g
h
spee
d
ck
-tacking stitc
h
h
igh spee
d
ck
-tacking stitc
h
g
e stitch lengt
h
r
all compensat
i
U
ser parame
t
k
in the i
n
p
arameter setti
n
Setting
Main shaft mo
t
Tight seam fu
n
Back-tacking
s
Counter settin
g
Soft start setti
n
Machine switc
Clamp & tensi
Interface displ
a
Layer seam se
t
Clamp functio
n
Items
e
dles goes up
o
matically as p
o
n
ed on
r
ting tight sea
m
d
ing tight seam
h
length compe
g
th compensati
o
h
length compe
h
overall comp
e
h
back-tacking
s
i
on
t
er setting in
t
n
terface of fre
e
n
g interface cat
t
or setting
n
ction setting
s
etting
g
n
g
h setting
on setting
a
y
t
ting
n
without any t
h
o
wer
m
1
C
nsation -1
0
o
n in -1
0
nsation -1
0
e
nsation -
2
s
titch -
2
t
erface
e
sewing, patter
n
alog is as follo
w
h
rum
Range
2.1 M
a
OFF/ON
2.2 Tig
h
2.2.
1
0-12
0-5.0
1
00-2000
C
W/CCW
2.2.
2
6
0
0~100
0
0~100
0
0~100
2
0~20
2
0~20
n
seam, or W s
e
w
s.
Default
a
in shaft motor
OFF
h
t seam functio
1
Starting tight
2 W
h
m
o
0.5 St
i
1800 S
p
CW D
i
2
Ending tight
0
-2
-2
0
0
e
wing to enter
u
setting
n setting
sea
m
h
en the value i
s
o
de is turned o
f
i
tches length
p
ee
d
i
rection
s
ea
m
u
ser parameter
Description
s
0, the startin
g
f
f.
setting interfa
c
g
tight seam
P75
P144
P145
P11
P244
c
e.
Parameter
P56
22201
22202
22203
22204
2301 Sta
r
2302 En
d
2303 Mo
d
bar
-
2304
Th
e
can
b
ac
k
fun
c
2305 Sta
r
sel
e
2306 Mo
d
star
t
2307 Sta
r
co
m
2308 Sta
r
co
m
2309 En
d
co
m
2310 En
d
co
m
2311 Ba
c
co
m
2312 Ba
c
co
m
2313 Sta
r
co
m
2314 Sta
r
co
m
2315 En
d
co
m
2316 En
d
co
m
2317 Ba
c
co
m
2318 Ba
c
co
m
2319 Pat
t
co
m
2320 Pat
t
co
m
2401 Co
u
r
t bac
k
-tacking
d
bac
k
-tacking
s
d
e selection fo
r
-
tacking
e
constant-stitc
h
execute end
k
-tacking sewi
n
c
tion selection
r
bac
k
-tacking
m
e
ction
d
e selection at
t
t
bac
k
-tacking
r
t bac
k
-tacking
m
pensation 1
r
t bac
k
-tacking
m
pensation 2
d
back-tacking
s
m
pensation 3
d
back-tacking
s
m
pensation 4
ck
-tacking stitc
h
m
pensation 5
ck
-tacking stitc
h
m
pensation 6
r
t bac
k
-tacking
m
pensation 11
r
t bac
k
-tacking
m
pensation 12
d
back-tacking
s
m
pensation 13
d
back-tacking
s
m
pensation 14
ck
-tacking stitc
h
m
pensation 15
ck
-tacking stitc
h
m
pensation 16
t
ern sewing
m
pensation 1
t
ern sewing
m
pensation 2
u
nter selection
1
C
spee
d
2
s
pee
d
2
r
h
whether
n
g
m
ode
t
he end of
stitch
stitch
s
titch
s
titch
h
h
stitch
stitch
s
titch
s
titch
h
h
0-12
0-5.0
1
00-2000
C
W/CCW
2.3
B
2
00-3200
2
00-3200
OFF/ON
OFF/ON
OFF/ON
OFF/ON
0-200
0-200
0-200
0-200
0-200
0-200
0-200
0-200
0-200
0-200
0-200
0-200
0-200
0-200
2
.
0-2
7
2 W
h
m
o
0.5 St
i
1800 S
p
CW D
i
B
ac
k
-tacking s
e
2000
2000
ON
ON
ON
ON
160
160
160
160
162
162
160
160
160
160
160
160
160
160
.
4 Counter sett
i
1
0:
1:
th
r
cu
an
2:
ti
m
di
s
h
en the value i
s
o
de is turned o
f
i
tches length
p
ee
d
i
rection
e
tting
i
ng
Counter does
n
Count up sewi
n
r
ead is cut, the
c
r
rent value an
d
d the count scr
e
Count-down s
e
m
e the thread is
s
played after t
h
s
0, the ending
t
f
f.
n
ot count
n
g counter (Ea
c
c
ount is increa
s
d
the set value a
r
e
en is displaye
d
e
wing counter
(
trimmed; the
c
h
e current value
tight seam
c
h time the
s
ed by 1; the
r
e the same,
d
.)
(
1 counts each
c
ount screen is
becomes 0)
P04
P05
P08
P10
P12
P13
P18
P19
P25
P26
P32
P33
P237
P238
P239
P240
P241
P242
P235
P236
8
2402 Counter current value
/setting value 0-9999 0/9999
The current value is the current actual value;
the setting value is a reference value
2403 Sewing counter trimming
time 0-50 1
2.5 Soft start setting
2501 Soft start switch ON/OFF OFF P14
2502 Stitch numbers for soft start 1-15 2 P08
2503 Soft start first stitch speed 200-1500 400 P90
2504 Soft start second stitch
speed 200-1500 1000 P91
2505 Soft start speed after second
stitch 200-1500 1500
P07
2.6 Machine switch setting
2601 Manual switch A setting 0-6 5
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or pause
6: Tight seam function
P15
2602 Manual switch B setting 0-6 3
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or pause
6: Tight seam function
P174
2603 Manual switch C setting 0-6 0
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or pause
6: Tight seam function
P175
2604 Manual switch D setting 0-6 0
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or pause
6: Tight seam function
P176
2605 Manual back-tacking
function selection under
pattern sewing 0-1 1
0: If click, it will clear the current number of
pattern stitches and restart. It is used for corner
sewing to avoid protruding one stitch.
1: If you press it for a long time, you can sew
the pattern backwards.
P118
9
2.7 Clamping & tension setting
2701 Tension strength setting 1-80 30 P103
2702 With or without tension
while foot lifting action ON/OFF OFF P35
2703 Wiping / clamping strength
setting 0-11 8
0: OFF
1: Wiping function
2~11: Clamping function, the higher the value,
the stronger the action.
P37
2704 Tension function switch ON/OFF ON
P36
2705
The foot lift height of
thread tension release start
action when knee-control
foot lift
0-300 75
P30
2706 Thread tension release
function switch when
knee-control foot lift 0-1 0
P31
2.8 Interface display
2801 Brightness 5-100 80 The larger the value, the higher the brightness.
2802 Main interface locked
automatically 0-900 60
2803 Restore factory defaults
2804 Language Chinese /
English Chinese
2805 Brightness of Logo light 0-3 0
2.9 Layer seam setting
2901 Layer seam mode switch ON/OFF OFF P119
2.10 Clamp function without any thrum
21001 Clamp function without any
thrum switch ON/OFF OFF P111
3. Advanced parameter setting interface
Double-click in the interface of free sewing, pattern seam, or W sewing to enter the advanced parameter
setting interface. The parameter setting interface catalog is as follows.
No. Setting
1 Trimming function setting
2 Clamp function setting
3 Foot lifting setting
4 Tension setting
5 Pedal setting
6 Safety protection setting
7 Stitch length setting of stepping back-tacking
8 Testing mode
9 State information
10 Main shaft motor setting
10
11 Clamp function without any thrum
12 Layer seam setting
13 Other settings
14 Speed limit setting of main shaft motor start sewing
No. Items Range Default Description
Parameter
3.1 Trimming function setting
3101 Trimming step return speed 20-400 150
P140
3102 Trimming first section
speed 20-400 300 P142
3103 Trimming second section
speed 20-400 250 P141
3104 Trimming action time 10-990 200 P55
3105 The angle of trimming first
infeed 0-359 40 P80
3106 The angle of trimming
second infeed 0-359 175 P82
3107 First trimming distance 0-200 90 P137
3108 Second trimming distance 0-200 125 P134
3109 Trimming step return time 10-990 100 P110
3110 Main shaft motor speed
when trimming 100-500 300 P49
3111 The stopping angle of
trimming first infeed 100-250 130 P81
3.2 Clamp function setting
3201 Clamp start angle 10-359 100 P78
3202 Clamp end angle 10-359 270
P79
3203 Wiper thread action time 10-990 220 P55
3204 The delay time before wiper
thread 5-990 5 P109
3.3 Presser foot setting
3301 Presser foot lay down time 10-990 120 P52
3302
Presser foot lift highness
compensation when pedal
return to intermediate step
at sewing stop
0-160 80
Set 80 as 0 compensation, go to the major
adjustment for positive compensation, the
height of the presser foot will increase, go to
the minor adjustment for the negative
compensation, the height of the presser foot
will decrease.
P125
3303 The highest of presser foot
lift highness 0-300 105 P136
3304 Presser foot speed 20-400 150 P146
3305 Zero correction of foot
lifting motor -100~100 0 P130
3306 Presser foot step motor
steady current 10-100 20 P150
3307 Presser foot motor
maximum current 10-100 55 P152
3308 Electronic knee-control
device the lowest presser 0-200 20 P135