ZOJE ZJ5300 User manual

zJli;tx>.
lili J:JJ iJi EJij
]~ INSTRUCTION MANkJAL
•i~-=¥-M
1fitl' PARTS BOOK
From the library of: Superior Sewing Machine & Supply LLC

1JE: Jf1 i5t ~Jj
Operation Instruction
§I ~
CONTENT
1, .:E~t!=*;E_.W,;ft SPECIFICATIONS·········.. ················· o···.····...···.·····.o··......,.."...... ·j
2,. ~f!=§tr1tf£$::I~m: BEFORE OPERArlON····································o····o·······.,····..····· ·i
3, 5te~~$ Installation for belt ································································o···········2
4., ii~Jj~ Oiling •........ o ••••••••••••••••••••••••••.•••••••••••••••••••••• o ••••••••••••••••••••••••••••••••••••• 2
5
.:rh·~·ll·~~·r<:<t=.-:a 'T}-,, .,;t·· t' ;:·,,·1·
.., l!rl ~fl·J i~ d~ 1.11.. .1 .1 .... S1 Ua 10D 01 vl 111g • • • •• • •• •• • •• •. •. •• • • • ••• • • • • • •• • ·- • • • •• • • • • •• • • • •• • •• • • • • •• • • • ••••••• 3
6 ... Ml~~jfi17~a·'~1;~~ To adjust the oil feed to rotating hook ··············································3
7 ... 1til*a9iJ~ftt Oil purnp supply adjustment ............... o. .............. oo ...................... o••····3
8.,. :iElt81!]~fJl.ilf.I'criodical r.:::Jeaning ·····································································3
9.~ ~~!Ji$.'jgifl Fixing belt cover···"········· •o •• • • • •• ••• •• • • ••• • •••• • ••• • • •••• • • ••••• • • •• • ••••• •••••• • •• • ·4
"' 0 ., i~ ~ ·Rotating thread ··· ··· ··•····· ········· ·· ·············· ··········,········•····•·················o • • • 4.
1 i, 7}':2-~~fLti- InstaUingtheneedle ............ ,. .... ,, ...................................................... 4
12., :§.f [§1 ~ Itiding theneed thread ···· ·" ······ ·· ·········•············· "· ··························· ~ ·· ., ····4
i 3.., i~:PttgE~Q'fi!j~ Adjusting the stitch length and control11ng the reverse sewing·················· 5
",
1
-' •• ;~?S!?1r.~flJL-r-, A.rt' . h h d .
'"t _ ',%or:;J xili~ JIA.J ,~ ......Jusnng t c t rea tension······························································ 5
·j 5,. im~B-h::'h To adjust need.1e thread tension ...•..........•.... ··.··········•····························· 5
16, J~~~~1J Adjust bobbin thread tension····· ... ·•·•••·••···•· .. ·••·••••···••···• ...... •·••••··••••···•• 5
17 ... iJ~~~;fji 3f{&m-m Adjusting feed dog slope······················ .. ·················· .. ··············· 5
i 8, tt:f.&~.§_ 14=1¥-J~~ Fixing the throat plate······························································ 6
i 9 ... i]j JJ tf.J~~J:i~1~ Operatingand fixing of trimmer ·· ·· ··· ···· ·-~ · ·· ·· ·· ·· · ······ ···· ·· ··· ·· ······· 6
20-. ~~~:f'Li&:f.&atliJ!Jf.l Using the waste materia1 guide···· ........... : ......... ···········•o···········7
21,. ~'E~1!f:lf1£~ Changing other parts································································ 7
~1t:f:*$*
Parts Book
1 .. *Jt~=giH*A.rm bed components······························································B-9
2.. ...t~~t*'f~~~$14= Arm shaftvertical shaftneedle bar and thread take-up······ ·1 0-11
3 .. f~3F~~H}~~f4= Needlebarand thread tension components ........................... 12-13
4"' ttHE!iJI.IT.i"~~14: Stitch length regulating mechanism ................................ ~···14- i 5
5, ffiJWJ~iH!f: Presserfoot p<rrts ................................................................. ·16-17
6, i;JJJJ1~$1J$14Knife controlmechanism··················································18-19
7.. jj!j~$itf: Lubrication mechanism························································· ·20-21
8, iftt& ... llft1!.f: Oil reservoir and accessories ................................................ 22-23
From the library of: Superior Sewing Machine & Supply LLC

jt. ~t~f~*t:!t~ SPECIFICATIONS
t:W.t~
I
~~
~*4
I
ri*4.3IJ:fl~*l
ji~~it(rpm)
I
4500
jtjcft~(mm)
5
$tff1i-*~(mrn)
31.8
til$+ ' DPx1 9#-14# t
Biiflil!i'tJt I 'Fl£(mm)l
4 r
~JJt ;~:l!"( 'I
10
~ ~ ! "'l£ mm~
~1-~*~
§~
~·:bJE~
m ~ilfJ~tnte~
~~~WI
-
Iii!JlffAA
.... m 0.37::P"M: (
~~JJ1JL={f)fj$..1JL)
! Specification Parameter
I
t Application Forlightmaterials andmediumheavy materials
I
Max sewing speed
Max stitchlength
I Needle bar
jomney
fN ffile
ting height Handlifter
oresserfoot Kneelifter
Lubricating system
Rotating hook
Lubfieation
Motorpower
j2. ~ftffut.ti\$JY! BEFORE OPERATION
- 1 -
4500spin
Smm
31.
Bmm
DPxl 9#~14#
4mm
lOmm t
Auto I
Automatic hooklubrication
Automatic lubrication
0.37KW
I. Caution
l)Keep your hand away from the lower part
of tlie noodle and the driving wheel wnen
the machine is runmng.
2)Please turn off power when leaving_ the
).Vorking P.lace ot-when the working place
IS unattenaed.
3)Please tum off power when tilting the
machine head install the wheel belt and
adjust or remove the machine.
4)To avoid personal injury ,keep you fingers,
head and other objects away: from the fiand
wheel,
V belt and motor while the machine
is in operation.
S)Do
not put _your hand into the ltwer part
of the needfe, the. driving whe~ and the
thread take - up lever cover when the
machine is running.
6)Do not start the machine unless it has been
installed the belt cover and P,rotect the
hand housing or protect the eye housing.
From the library of: Superior Sewing Machine & Supply LLC

2. rlff.@t~n:
l)~*MM~~~~~-~-~,·~·
fFtJl~o
2)~*mu£•~mm,~~m•~~•
~1JL~o
s)~-~•wm~~~~~·••~~~
~~~~0 (~~~~~~~tl*, ~
;t tf~ ~ fOJ 7J ~ 81 $t:lf (OJ 0 )
4)~~~~ffi(·~~~~~~~~~
~~:affi~o )
3. ~ft~{lf-::
l) ~ffc.1:E~~lE~ fig/lEA ( 35t~J!~) !tiC~
-r~mm~, .-:emtlm~~ili~wJto
2 ) )~£:96 1£:9(~£If~ r 1Y! ffl fJL~ o
2.Noted on use
l)Must not start the machine ifno oil in
reservoir,
2)If your machine is all oiling) do not
operate the machine before lubricateo
3)\Vhen running the balance ·wheel :must in
counterclockwise rotation (view from
fight side of the balalice wheel)J~/hwt .not
start the machine when balante \Vheei in
reverse clockwise direction.
4)Confirm that the vdtage has been.
correctly set. confurm that the power
plug has been properly connected to the
power supply.
3.Pre-start checks
l)Never operate your machine under the
abnormally high te:mperature ( 35 c or
higher) otherwise the machine will be in
trouble.
2)The machine has to be operated in an
environment that is from dust.
!3. ~~~BiiW ( 001) INSTALLATION FOR BELT(FIG 1)
1 ) 1JIJf.H:~£JJ tJU~o~~ o
2)W·~-~h,~~~~~bW~-~
*~~~tJtMi~, fr.~w;trcoot=flJL\1ili
JfF¥lliT, Ltwlol ~rr~;it!lomm-l5mm
&PUfo
1) Use the sewing machine special 0 type
belt
2) Regulate the belt tension; change the
high of electr01neter through turn the nut
to adjust the tension, there IS 1 0-l 5tnln
of deflection in the belt when it is pressed
with the finger.
I 1 1
L~
10-15mm ~~
(!;-t/1 Kg1J)
10-lSmm
About lkg
force
14~ ~¥Jtft ( 002) OILING(FI.G 2) _j
'--------------
~~1mi1A.tffifi!A1ilito :fr~f'F~fir-p, §.£m
~~~~*·W~~c ~~~~~Bili.,
1111 rffi ~A 1ft o
Before starting the machine, the oil reservoir
must be filled with sewing machine oil to the
part mark "A". When lubricating is nonnal,
you can check the oil level by oil sight
window, if oil level below the mark low,
sheuld fill in more agdin.
-2-
A B
I l
1 21
I
~±~
Magnet
l
. I
'-~ J
]tfB:!!JifJ Oil drain screw
From the library of: Superior Sewing Machine & Supply LLC

I5. nbi!¥Jift1Rf?Jt ( 003 )THE SITUATION OF OILING(FIG 3)
L--~~~~----~--------------------------~--~--------------~
Startthe machine afteroiling,when lubricating
is normal,you can check the situation ofoiling
by oil sight window.
t
160 ~~jf£jlftfi{JJM~ ( 004) TO ADJUST THE OIL FEED TO ROTATING HOOK I
!lJ~iln1itf~!fi$J A*OO~J1Ji~Et-1?1~11J'·t~t5lo
~~~ff:JifE~ft1' llB:i?~::ko
~~tJJi[E*'~IJ1' nBil1f/J'\o
it:~= l}.ij~~•tr Jl§", m~~~Y.i5~6o~
~,~$~~~~~~A~~.~ft~~~
ffl~~\W60;f'P, :tf~_t~:fl~lt8f.Jtf!LSZo
Turn clockwise( "+" direction) oil amount
adjusting screw A Oil the rotating hook for
rnore oil;counterclockwise ( "-" airection)
for less oil.
Note; after adjustment. Give the machine
with an idle run for about l 0 minuts .if the oil
sprayi~g onto the pepper, do not be wor_ried
about 1t.
ti~i'rtB'-liJJ~:JJt! ~lrF =
nti:i:iJ.f:Plli~m1±ii rm~L
~~-~~~•,•••~~m~~n*~
-.5
JH'
The way of adjustment aifollows:
The adjusting plate should cover the By-
pass oil hole ..
When the adjusting plate is brought to the
far side ofby-pass oil hole the oil amount is
more.
imftfHL .
By-pass oll hole
js. Ji::Miffiam~ ( 006.7o8) PERIODICAL CLEANING(FIG 6.7.8)
-3-
t
From the library of: Superior Sewing Machine & Supply LLC

I • -
! 9~ :~~t&:ftt-~- FIXING BELT COVER
~--------------------------------------------
~~ZiiJ~.§:.I
J..t-: .. .,.j.'IJ1'.:VJ o
Sewing machine and electrometerneed to fixed
beltcoverfor safety
Amountfor morethread on bobbin,sowinglatch
(2) away from you, for
less thread on bobbin,
se\ying latch (2) Tension rotating Nylon and
Terylene thread needle less tension of the
winding thread.
~----· --.-_ --:,.rljustrotingthread kfJ J I 91
ti ~ I flll11! II
~ >--~
1 ' ~ '"' j~~fl9~£ftit59 Relib1erotating I
I Q!) - ..m."'- ~..e.c-~: Z>:"i:ft-H- thread volume
! -~ -:-,. • 2:~~:-'f~JC>.shouldNotover
ll I
9~1.:z:.a980 Yo 80%ofRotatino
hook of the out~r
L---~. --=-=···=====================================================ru=·~=e=te=r==~
!11. ~:?~tllt1~ -~ 0010) INSTAlLING THE NEEDLE{FIG 10)
!
r-· ~A.tJut~~w, #~911
t.r ' 1*f?f*;{f1J toJ ltiJ ii.
!Insert the needle shank up to the t=
.
j bo'ttomofthe
needl.' e socke.t while
! keepingthe long groove of needle .
I left"'ard .IL·l;l!;--t:-f.::'!
~ .~ ..... vv ~11=!f.,l.J 3~§
f (tiJ;£' • I
The long groove '
of needleleftward
L
~:-~ 0
Caution: please tum off thepower when you
install the needle
;fj1ttJ!ittflatlJi *~:ntoJ~~
Insufficient insertion Wrong direction ofiong groove
.;fBJ~
Clearance
X X
l12c ~-ffif~x ( ~]11) .RIDING THE NEED THREAD
L-·-----··-
~~·iJfi~~~:%tfht{JU~~if}Z:, rAfriJm~ llJ~fr~*3¥ Raise the needle barto its highestposition, and
Im §'t~
0 then do
it like(fig 11)
~~ .. -------- ----------------..----,
l
~
i
l
I
I
!
I
I
i
L-~
(!
.f1f~:!ldliili
50mm..lc-::ti
~11 about 50rrLffi of thread out
-4-
From the library of: Superior Sewing Machine & Supply LLC

j13. iJtilnft~efLHJIJ~ Adjusting the stitch length and controlling the reverse sewing j
l) ~ iJJ t.r tt ~f_L JjfE W tt N§ ;f;ft ~ o
2) H5. ~ 1~u ri 1* ;A HPJ* 1r fitl ¥i 0
l) stitch length call be set by
turning stitch lengthregulating
dial
2) reverse sewing can be obtained
when feed reverse lever is
depresse
14. iJJl!~s-t(n ( 0013) Adjusting the thread tension
~~~~n¥~ ~~~~~*~ ~~~~~*
Theneedle.anqbobbin ~~51t~~'J' ~~?*~~'J' .
thread tensiOn ts needle thread tension too strong Bobbm thread tensiOn too weak,
balance or bobbin thread tension too weak orneedle thre·ad tension too strong
[ 15. ffiitXsiC:h ( 0014) TO ADJUST NEEDLETHREAD TENSION
1) :m ~ Jf£ M*fJ PJ lj, iffi.1 ~Tiff~* fJ o
2~~*j;~~•mrt~~~~-~*~~o
~~ffl~-~-~~~a-~, PJB~W
~t}fi~~*9tf#1rtf~ l¥J*j; 0
We call adjustneedle thread tension according
to bobbinthread tension We call adjustneedle
tensionby
turn tension nutin accordance with
sewing working conditionwe can adjust needle
threadtension
by tension spring
l16e Jtt:tx~lt:}J ( 0015) ADJUST BOBBIN THREAD TENSION
~ M* fJ ·ey JI!i it JJJE ~ ~~ ~J A*~ l:l o
We can adjustbobbin thread tension
by turn screw"A"
jt7. l;a]~J2${[email protected] ( ~16) ADJUSTING FEED DOG SLOPE
:IS /fJi * (ttl ~iF rft ffL :ie m :7v Jk 3fl 0
~*-~' mN~M·~~ft~~~~-·
~ ;trJ :f 1®! i¥J :
l)Ji/Et~~~JA .
2)f§ ~~iT~ -T 1i. ti Jifi ~ 3.f ~ liB 1W iU Jt\ ~
3)~~~3R, JifE~!l~!fTA
The standard position of feed dogis horizontally
When sewing condition requires tilting adjust
like this
l )Loose the screw A
2)Press against the slot of eccentric shaftwith a
screwdriverto turneccentric shaft
left andright
3)Tightenthe screwA
- 5-
t
f
From the library of: Superior Sewing Machine & Supply LLC

I'": 1:::8=:. l::-::t:=-tli=~-=fi-:-{*:-A_{]_t;;~~~(-=[if=-1 __ 7_:_)_F __ ix-=-in~g--=th.:..::~..::t~h:.:.:.r..::.:oa=t~pl=at=e.:.!.7)~ _______ _jl:
~~<fi·;fi~li14Bt, ~1£~1EtJJJJ~i9J!tl:&i l
-r ~ , il: $tt&£JJ.14=~~ttl!. m ftJ -m n , ~ J§
1
L_l· 7 ·
~if i¥!1 rr ~ M" 1'-!fTI 5E i~ $I~
I
Make sure the edges of the throat plate and 1. I
trimmer come in contact with each other,
tighten the two screws.
1 he sratwn of rnark
I
Feed dog
--I
~+
7.k-¥Level
~
~ft.
I
Standard
®+
.l:
Up
~
fru~...tJ"t
High in the front
tD+
l'Downl
~
tru~l'~
Low in the front
~========~====~=J
~Bl
II J11 [rrf; .
I
I
~-i~ ·.
e.~~
I0 ~ ' - .. 'a 7
~ ~ 2.
l ··'
J j '
I
~
,-
'
-:--"j
I
l
l
I
I
!
I.
_J
ll9. WJJA\Jfift!~:ti~ ( 0018~19) OPERATING AND FIXING OFTRIMfv1ER l
tJJ JJ 8"1 1*ft
l)ittJJJJZ#Jf'Fat' i1ii:t:ffit~JJ;ffl, 19!"WJJ
~ ~~,n ~~ fO:I ~_Eq!Ji~JJtJt ~ B1~fiZ5JJ o
2hlWn~~~~,~•**••wm~,
m-wr ~7iro1illili~m2r:tPur 0
tiJ]]Ettl*~
1 )ten oo wr ~ ~~ tJJ n, tlJ n T-!Wf. Jtl ~ -r ~~
~,k~8~WJJ,ftfflJJ~A8~*
i1:Ji 891: .If 00 {ij;O- 0. 5~ *o
-ttiWT1EJl:IE~J!
~~~-~mttM•*fim#*~~o£
~EM·, iNt?f'l~lo1~~~11Ultt~$Jl~ -¥
fi~illmmn, w.~~~~~~~~•o
~~~7*•m~ooR~,w•~~~
wn~w~,·~~•n2,~Wnn~
•M~*~m#~nm,~~~~•n2.
2 );{:~ ~~t~»L **~ !¥-] ~3 . 2~ 71~ ~~ $t ;ff{ g_fi 1!f 0
Operating the trimmer
l) if the knob has been locked, the trimmer
stars running
2) Pull the knob (as shown o'n fig I 8), the
trimmer stops running.
Fixing the trimmer
l)Fixing the trimmer as shown on fig 19,on1y
when it has been driven to the lower dead
point can par A of the trimmer be adjusted
up to the range of 0-0.5 millimeter from
the upper surface of the throat plate.
..___., ____ j
Adjustment of cleaTance of the trimmer
l)Clearance of the trimmerfor trimming relies
upon the specifications
of the throatplate. to
adjust parallel degree of the throat plate to be
replaced,first loosen screw(seefig 9)andthen
adjust the trimmerto be the excellenttrimming
condition of fabrics, loose screwto make the
edges of the throat plate and trimmercome in
contact with each other secure the screw of the
trimmer in place
2)Specifiedstandard
of thethroatvlate is 3.2mm
-6-
From the library of: Superior Sewing Machine & Supply LLC

j20. ft~WJfLf&~~Atlf:t!Jfl ( 0020) USING THE WASTE MATERIAL GUIDE j
1 )1'~m 7fli1:JJ n B1, i~%~1-1~ ~~*&ifF -F ,
~JBffi[)f.t ~I¥-J1-tFN:ifL~*iif£!U14~wg 3-~t&
J:, ii~AtmL.1itli:r o
2)1-i~~~LlJii&i:Hi$~ B{J~lf lEi, ~OJ fF.-:h
~iim~f9!ffl o
l)When not using the cutting knife. place the
cover onto the opening A of the chip funnel
2)After putting on the cover,the machine can
sew only
*mrei-tr.J~~t&~1:!:.lt~I/8"(3.2mm)c
m•mPW*,am~~*re•7~~~
~*'~~£~,~~~~*~#£~~
'J£*.o
~ •••
ttf&~-f!f
~;fp~
3/32"(2.4} 3/32" 3i32"
1/8
11
(3.2)
1/8"
5i32f44.0) 5/32" 1/8"
3/16"(4.8) 3/16"
1/4
11
(5.4)
1/4A
1/4"
3/8"(9.5)
3/8"
3/8"
I Throat plate Feed
"3
dog
3/32"(2.4)
3/32~'
3/32''
1/8"(3.2)
1/8~,
1/8,,
5132"( 4.0)
5132"
I
3/16"(4.8)
3/16"
1/8"
l/4"(6.4)
114"
114~~
3/8~'(9.5)
3/8"
3/8~~
~...-.
I
I
I
I
I
I
I
I
I
r
I
Specified standard of the throat plate is l/8"
(3.2mm). If you want to change some parts,
please read this list
l I
I
ffill!IJ
I
~~~4
;(j)Jilf~t&
I
I ..
-
~
I I
1/8"
1/8" 1/8"
I
1/4"
1/4" 1/4;'
3/8"
i
3/8"
3/8n
Presser
foot
1/8''
1118"~
I 1/8''
I I t
I
I I f
1/8~~
1/8'~
I/4"
114~~
3/8~~
~
3/8'' I
·- 7-
From the library of: Superior Sewing Machine & Supply LLC

-. *Jl~~B14= Arm Bed Components
28
~ g-9
~29
54l:l~
58
'
53
-8-
From the library of: Superior Sewing Machine & Supply LLC