ZOJE ZJ1900DSS-3-04-V4-TP User manual

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
i
CONTENTS
I. EXPLANATION OF COMPUTER-CONTROLLED HIGH-SPEED LOCKSTITCH
BAR TACKING MACHINE
[1]SPECIFICATIONS..............................................................................................................................1
[2]CONFIGURSTION..............................................................................................................................2
1. Names of main unit................................................................................................................................2
[3]INSTALLATION..................................................................................................................................3
1. Attaching the connecting rod................................................................................................................3
2. Installing the head support rod..............................................................................................................3
3. Installation of the sewing machine head..............................................................................................4
4. Installing the drain receiver...................................................................................................................5
5. Tilting the sewing machine head............................................................................................................5
6.Connecting the operation panel..............................................................................................................6
7.Installing the eye protection cover..........................................................................................................6
8.Installing the thread stand.......................................................................................................................7
[4].OPERATION OF THE SEWING MACHINE...........................................................................7
1. Lubrication...............................................................................................................................................7
2. Attaching the needle................................................................................................................................8
3. Threading the machine head.................................................................................................................8
4. Installing and removing the bobbin case...............................................................................................9
5. Installing the bobbin................................................................................................................................9
6. Adjusting the thread tension..................................................................................................................10
7. Adjusting the thread take-up spring....................................................................................................10
[5]MAINTENANCE.................................................................................................................................11
1.Adjusting the height of the needle bar.......................................................................................11
2.Adjusting the needle-to-shuttle relation....................................................................................11
3.Adjusting the lift of the work clamp foot..................................................................................12
4.The moving knife and counter knife...........................................................................................13
5.Adjusting the wiper..........................................................................................................................14
6.Draining the waste oil......................................................................................................................14
7.Adjusting the amount of oil supplied to the hook...................................................................14
8.Replenishing the designed places with grease..........................................................................15
9.Adjusting the position of the shear driv pulley................................................................ 16
10.Position the wire- ing safety sensor and the wire- cam........................ 16
[6]Table of the standard patterns and standard clamp foot...............................................18
[7]Table of the optional parts ...........................................................................................................20
II.EXPLANATION OF COMPUTER-CONTROLLED HIGH-SPEED LOCKSTITCH
BUTTON SEWING MACHINE
[1] SPECIFICATIONS............................................................................................................................21

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
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[2]INSTALLATION OF THE SEWING MACHINE AND PREPARATION
OF THE OPERATION......................................................................................................................21
[3]NEEDLE AND THREAD..................................................................................................................21
[4]POSITION OF THE BUTTON CLAMP......................................................................................22
[5]ADJUSTING THE FEED PLATE..................................................................................................23
[6]ADJUSTING THE OPEN ANGLE OF THE BUTTON CLAMP JAW LEVER............23
[7]ADJUSTING THE LIFTING AMOUNT OF THE BUTTON CLAMP.............................24
[8]ADJUSTING THE PRESSURE OF THE WORK CLAMP FOOT.....................................24
[9]ADJUSTING THE WIPER SPING.................................................................................................25
[10]BUTTON SEWING SCOPE........................................................................................................25
III.TROUBLES AND CORRECTIVE MEASURES (SEWING CONDITIONS)....................26
IV.DRAWING OF THE TABLE..............................................................................................................29

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
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.
1. Sewing area X lateral direction 40mm
Y longitudinal direction30mm
2. Max. Sewing speed 3200rpm
(when sewing pitches are less than 5mm in
X-direction and 3.5mm in Y-direction)
3. Stitch length 0.1-10mm (adjustable in 0.1mm step)
4. Feed motion of work clamp foot Intermittent feed (2-shaft drive by stepping motor)
5. Needle bar stroke 41.2mm
6. Needle DP×5 DP×17
7. Lift of work clamp foot 13mm (standard) Max.17mm
8. Shuttle standard semi-rotary hook oil wick lubrication
9. lubricating oil 10# (supplied by oiler)
10. Date recording EPROM
11. Enlarging/Reducing facility 20% to 200% (1% step) in X-direction
and Y-direction respectively
12. Enlarging/Reducing Patten enlargement/reduction can be done
by increasing/decreasing the stitch length
13. Max. Sewing speed limitation 400 to 3500rpm 100rpm
14. Pattern selection
15. Bobbin thread counter
16. Sewing machine motor
17. Dimensions
18. Weight
19. Power consumption
Specifying pattern No. type 1 to 00
UP/DOWN type 1-9999
550W Servo motor
W 1200mm L 540mm H 1100mm
Machine Kg
0. KW
20. Operating temperature range 5 to 35
21. Operating humidity range 35% to 85% No dew condensation
22. Line voltage Rated voltage ±10% 50-60Hz
EXPLANATION OF
1 SPECIFICATIONS

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
- 2 -
2 CONFIGURATION
1. Names of main unit
. Work clamp feet
. Machine head
. Thread stand
.
.
.
. Pedal switch
Power switch
Operation panel
Frame
1
2
5
6
4
7 7

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
- 3-
3 INSTALLATION
1.Attaching the connecting rod
FIX connecting rod to installing hole B
of pedal lever with nut . When
connecting rod is installed in installing
hole A, the depressing stroke go the pedal
is increased.
2.Installing the head support rod
Drive head support rod in hole
in the machine table.
1
2Secure the pedal with a wooden screw
in place.

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
- 4-
3. Installation of the swing machine head
(2).Fit hinge rubber to the hinge shaft, and fix the swing machine.
The flat pad , nut , followed by a fixed, pay attention
To prevent possible accidents caused by the full of the sewing machine,
p
erform the work b
y
two
p
ersons or more when the machine is
(3).
to the locking nut force, if twisted too tightly, then the shock result is
not satisfactory.
(1).The oil plate with wood screws fixed in the corresponding position of the platen.

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
- 5 -
4. Installing the drain receiver
Fix drain receiver in the installing
hole of table with four setscrews .
Screw in drain bin to drain
receiver . Insert sewing machine
drain pipe into drain bin .
Insert drain pipe until it will
go on further so that it does not
come off drain bin when
tilting the machine head
5. Tilting the sewing machine head turn head gently down , and leaning
the head on the head supporting bar at .
1. Before tilting the sewing machine
head, make sure that head support
rod is attached to the machine
table
2. When raising the sewing machine
head, do not raise it while holding
motor cover .It will be the cause
of breakage of motor cover .
3. Be sure to tilt the sewing machine
head on a flat place to prevent it
from falling.

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
- 6 -
. Installing the eye protection cover
The eye shield in the accessories
box should been installed in the
head on the left.
Be sure to attach this cover to protect the eyes from the disperse of needle
breakage.
Please let the operation panel line connect with the electronic control box according to
online identity, make sure the connection is correct.
Connecting the opera t ion panel
X7
X8

COMPUTER-CONTROLLED HIGH SPEED LOCKSTITCH BAR TACKING MACHINE
- 7 -
4OPERATION OF THE SEWING MACHINE
1. Lubrication
Check that the place between lower line Band
upper line A is filled with oil . Fill there with oil
using the oiler supplied with the machine as
accessories when oil is short.
*The oil tank which is filled with oil is only for
lubricating to the hook portion. It is possible to
reduce the oil amount when the number of
rotation used is low and the oil amount in the
hook portion is
(Refer to .
[ ]
1. DO not lubricate to the places other than the oil tank and the hook of Caution 2 below.
Trouble of components will be caused.
2. When using the sewing machine for the first time or after an extended period of disuse
use the machine after lubricating a small amount of oil to the hook portion.(Refer
to2.Adjusting the needle-to-shuttle relation of [7]MAINTENANCE
Turn of the power before starting the work so as to prevent accidents
caused by abrupt start of the sewing machine
8. Installing the thread stand
The line frame in the accessory
box should be installed in Table.