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From the library of: Superior Sewing Machine & Supply LLC

CONTENTS
1. INSTRUCTION MANUAL··· •·••··········••·•······••·•••··•••·····•••••···•••··•··•••••••·········12
2. FOR SAFE OPERATION···········································································l3
3. BEFORE OPERATION··············································································l4
4. FOR SAFE OPERATION···········································································l4
5. SPECIFICATIONS····································································· ············15
6. FIXING OF THE MACHINE····································································· 15
7. LUBRICATION···················································································· 16
8. ADJUSTING THE AMOUNT OF OIL···························································· 16
9. ATTACHING THE NEEDLE········································································!?
10. SETTING THE BOBBIN INTO THE BOBBIN CASE··· .. ···•····················· ············18
11. THREADING THE MACHINE HEAD···························································· 18
12. WINDING THE BOBBIN ADJUSTING ......................................................... 19
13. THE STITCH LENGTH ........................................................................... 19
14. INSTALLING THE THREAD STAND ............................................................ 19
15. ADJUSTING THE HEIGHT OF THE KNEE LIFTER .......................................... 20
16. THE OPERATION OF PEDAL .................................................................. 20
17. THREAD TENSION .............................................................................. 20
18. THREAD TAKE-UP SPRING· .................................................................... 21
19. HAND LIFTER .................................................................................... 21
20. PRESSER FOOT PRESSURE ..................................................................... 22
21. ADJUSTING THE FEED TIMING ............................................................... 22
22. HEIGHT OF THE FEED DOG ......................................................... .- ........ 22
23. TO FILT THE FEED DOG ..................................................................... 23
24. NEEDLE-TO-HOOK RELATIONSHip ............................................................ 23
25. ADJUSTING THE HEIGHT OF THE PRESSER FOOT ....................................... 23
26. ADJUSTING THE THREAD TAKE-UP STROKE ................................................ 24
27. PEDAL PRESSURE AND IMPULSE STROKE· .................................................. 24
28. ADJUSTMENT OF THE PEDAL .................................................................. 24
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-10-
0026
From the library of: Superior Sewing Machine & Supply LLC

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-11-
I'§J27
l'§j28
From the library of: Superior Sewing Machine & Supply LLC

To get the most out of the many functions of thi~ machine and operate it in safety, it is
n('Cf'~:':fll'Y to use this machine cOJTectly.
Please rec1d this Instruction Manual carefully before use. We hope you will enjoy the use of
your machine for a long time, and keep this manual in u safE> place .
. Observe the ba:-; ic safety me~:~sures, inc Iudi ng, but not I imi t E'd to the following ones, whenever you use
the lll<Whine.
2 .ReBd all the instructions, but not limited to this manual before you use the machine. and keep this
Tnstt·uct ion \!mwal so that you may rC'ad it at anytime when necessary.
:S . L:-:c l he m;1chi IW aftn it has been ascertained that it conforms with safety rule:;;/ standards ndid in
your country.
-1 .. \Jl Sfllety de\'ices must be in position when the machine is ready for work or in operation. The opera
-tion without the specified safety devices is not allowed.
5. This machine shall be operated by appropriately-trained operators.
6 . For your personal protection, we recommend that you wear safety glasses.
7 . For the following, turn off the- power switch of disconnect the plug of the machine :
7-1. Fo1· threading nL~edles and replacing bobbin.
7-2. For replacing parts of needle, presser foot, throat plate, feed dog, cloth guide etc.
7-3. For repair work.
7-4. When leaving the working place of when the working place is unattended.
8 . If you should allow oil, grea.o;e, etc. used with the machine and dedces to comes to come in contact
tr!th ~-our eyes or skin or swallow any of such liquid by mistake, wash the contacted areas and sec a
doctm· immediately.
9 . Tamp0ring 1rith the I ive parts and devices. Hegard:e!':S of 1rhether the machine is pawed is prohibited.
lO.Hcpairing,remodeling and sdjustment works must only be done by appropriately trained technicians.
11. General maintenance and inspection works have to be done by appropriately trained personnel.
12. Repair and mflintcnance works ol electrical components shall be conducted by qualified electric
technician;; or under the audit and guide of specially skilled personnel. Whenever you find a failure of
any electrical components, stop the machine immediately.
13. periodically cll'!an the machine throughout period of use.
1-LGrounding the machine is slways necessary fot the normal operation of the machine, The machine has
to be operated in an enviorment that is free from strong noise sources such as high-frequency welder.
lil. An appropriate pmrcr plug has to be attached to the machine by electric technicians, power plug has
to be connected to a grounded receptacle.
16. The machine is only allowed to be used for the purpose intended.
17. Other uses are not allowed.
-12-
From the library of: Superior Sewing Machine & Supply LLC

18. Warning hints are marked with the two shown symbols:
~ Danger of injury to operator or service staff
.& Items requiring special attention!tems requiring special attention
~
l . To avoid electrical shock hazards, nei the1· open the
cover of the electrical box for
the motor nor touch the components mounted inside
the electrical box.
.&
l . Never operate the machine with
the security devices removed.
2 . Keep fingers, heads and clothes away from
the handwhee1 when the
mach in£" is
running.
3 .Never put your hands under the
needle or
into the thread take-up le\·er cover after
the power is OK or the machine is
running.
4 .When turn over the machine, please turn off
the power..
5 . To prevent hurts by abrupt starting of the
machine, please
turn off the ·poiYCr if rou
don' t use the machine for a long time.
6 .To avoid electrical shock
hazards, never
operate the machine with the ground Kire for
the power supply removed.
7 . To prevent possible accidents
by electric shock or damaged
electrical component, turn
off the Poll'er switch in prior to
the connection/disconnection
of "Ehe power plug.
-13-
From the library of: Superior Sewing Machine & Supply LLC

1 . F01· stainless, all parts has been putted on stainless oil, meanwhile during storage and
transportation it may cause the stainless oil hard and gather dust, so clear the stainless oil
and dust on the surface with petrol or cleaning cloth.
2 . The machines are checked and tested carefully, but some parts may be loose or curve during
transportation, so before operation you have to check carefully, and turn the handwheel to see if
there are some problems, if there are some problems you have to adjust until everything is OK.
3 . Please don' t operate the machine, if the oil in the tray is not in the normal range.
4 . The handwheel turns counterclockwise when run seeing from the side.
5 .Confirm if voltage and position of the needle are right or not.
6 . Date of production is printed on quality certification .
.
After the plug is connected or the machine is running, please don' t touch needle with
hand or put fingers into the threacl take-up lever cover.
2 . When sC'nding ml'lterlals with hand, please don' t put fingers into the needle protection.
3 . Turn off the power when turn over machine or dismounting side plate.
"1 . Ph•use turn off the power when the opera lor leave machine.
5. It' s not allowed to close your head, fingers or othe1· things to the hando;rhee1, side
plate or bobbin device Ctc. 1rhen machine is runni1~g.
6 . You can di:;mount protection devices after you turn off the power.
7 .
Please don' t clean machine with paint thinner.
-14-
From the library of: Superior Sewing Machine & Supply LLC

Type
ZJ9600
ZJ9600-5
Application For medium-heavy materials For heavy materials
Max Sewing Speed
5000RPM
3500RPM
Max Stitch Length
5rrun 5rrun
Lifting height of presser foot
6mm (standard)
l3mm(max.)
Needle
DBXl #9-#18
DPX5 #16-#18
Lubrication Oil !White
oil No. 10
Motor Power
220V/550W
1 . Fixing oi I tray
1) Fixing two arm cushion "1" to the "A" side of oil tray "3'' (facing
the operator). Fix the two stand bases "2" to the "B" side of oil tray
"3" (hinge side), then fix the oil tray "3" (fig. 1, fig. 2):
2) Put the oil tray at the four corners of the slot in table plate:
3) Plug the hinge" l" into hole of bed plate, put the machine head on the
table plate, hinge at the sink place and then fix the machine head on
cushions of the four oil tray caners (fig. 1, fig. 2).
Attention:in the packing box, the rubber cushions fixed at the four corner ot'
oil tray is not for any other usage, just for packaging.
.-----------------~
~
ll""ll
tt
~
Fig. 1
~
Fig. 3
)'? /0
~
-·
A-
Fig. 2 Fig. 4
-15-
From the library of: Superior Sewing Machine & Supply LLC

1) Fill oil pan with sewing-machine oil(white oil 1\o.lO) up to HIGH mark A;
2) \',hen the oil level lowers below LOW mark B, refill the oil pan with the
specified oil;
:3) When you operate the machine after lubrication, you will see splashing oil
through oil sight window if the lubrication is adequate;
4) ~ate that the amount of the splashing oil is unrelated to the amount of
the lubricating oil.
.--------------------------,
1 . Caut ions :n u the machine has not been sufficiently warmed up for operation,
make the machine run idle for approximately tree minutes;
2) Place the amount of oil confirmation paper under the hook while the sewing machine
is in operation;
3) Confirm that the height of the oil surface in the oil reservoir is within the range
between "HIGH'' and "LOW"
.1) Confirmation of the amount of oil should be completed in 5 seconds. (Check with a watch) o
2 .Adjusting the amount of oi I in the hook
1) Turning the oil amount adjustment screw mounted on the hook driving shaft front
bushing in the "+"direction will increase the amount of oil in the hook,
or in the "-"direction will decrease it:
2) After the amount of oil in the hook has been properly adjusted with the oil amount
adjustment screw, make the sewing machine run idle fat approximately30 seconds to check the
amount of oil (oil splashes) in the hook.
-16-
From the library of: Superior Sewing Machine & Supply LLC

3 Sample showing the appropriate amount of oi 1:
1) The amount of oil shown is the samples in the follow should be finely adjusted
in accordance with sewing processes.; Be careful not to excessively increase/decrease the
amount of oil in the hook. If the amount of oil is 1..00 small, the hook will be hot, if the
amount of oil is too much, the sewing product may be stained with oil.
2) Adjust the amount of oil in the hook so that the oil amount (oil aplashes)
should not change while checking the oil amount three time (on the tree sheets of
paper).
.---------------------------------,
'-!;Amount of oilloi! splasheslcoufir;J~ali<:m p!lpt>r
:bPnsitinn to cunfirm !he ?_"l!o:mt of ~'~I
Fig.6
5ol"h" of oil hoo 'h' hook
.
~
ApproprJate amount ul' ()il(sm.1.ll)
5pl'"h" of oil fmo 'h' hook
.
.
Fig. 7 Appropriate amount of oil (large)
WAR.i\!ING: Turn OFF the power before the work.
Choose the approprite needles for different
thread or materials.
Fig.S
1) Turn the handwheel until the needle bar reaches the
highest point of its stroke.
2) Loosen screw®, and hold needleCDwith its indented
part A facing exactly to the right in direction B.
_.,
l!l
,f
'
'
'
'
I
@---
0
3) Insert the needle fully into the hole in the needle Fig. 9
L-~----------------~
bar in the direction of the arrow until the end of hole is reached.
4) Check that long groove C of the needle is facing exactly to the left in direction D.
5) Securely tighten screwGD.
-17-
From the library of: Superior Sewing Machine & Supply LLC

i) install the bobbin in the bobbin
cHsc !':o that the thread \I'Ould direction is
COUiltcrc1 ockwi se:
Z) Pass the thread through thread slit
,\,und puiJ the thread in dircctionB.By so
doing, the Lhre>ad ''rill p<lss under the te£:ion
spring and come out from notch B.
3) Check that the bobbin rotates in th
d:rect ion of the urrow when thread C is
pu] led.
Fig. 10
The ;:et>dle> har ~hould !w the highest, then dt·aw a thread end from the thread holder and thread it
n~ fo !lnws:
Fig.! 1
-18-
From the library of: Superior Sewing Machine & Supply LLC