ZOJE ZJ200 User manual

AUTOMh
TIC
OILING
BEADING
MACHINE
• m
iJ.·
~JJ
=R
Jl
itt:
••
OPERATION MANUAL
PARTS
BOOK
dllil
•m
ll
~il
~!II
iliRRR
ftl
J1ij
Bl
E
61
ZOJE
SEWING
MACHINE
CO.,
LTD.
From the library of: Superior Sewing Machine & Supply LLC

Contents
iY!fflibtOO
Instructions
For
Operation
···
···
···············
······
···
................................................
2
~f4f-F*
Parts
Book
..
·
........
·
..
·
...........
·
........
·
..
··
.......
·
..
·
..
·
........
·
..
·
...........
·
..
·
.................
·
14
1.1JL%?HI3.f4
Arm
Bed
Components
..
·
.....
·
..
·
.................
·
.....
·
........
·
...........
·
..
·
.......................
·
14
z.
..t.~
~
:J:Jfi~?Hf:l
f4
Main
Shaft&
Thread
Take-Up
Components
...
............
.........
...
......
...
...
......
............
16
3.$i"M!Jffi.J'il$#
Feed
regulating
components
...........
·
...............................................
·
..............
·
..
· 18
4JIUJ~-t~
~~?HIH4
Fabric
Piercing
Hook Drivirig Shaft
Components
....................
·
.....................
··
..........
20
s
.ff~-1-?Hf:l
f4
Presser
Bar
Components
..
·
..
··
..
·
....
·
..
·
..
·
..
·
..
·
..
·
..
··
....
·
..
··
....
··
..
·
..
·
....
·
..
·
..
·
........
·
..
·
·..
22
63~;f-I.?HI3.
f4
Feed
Machanism
Components
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
··
....
·
..
·
..
·
..
·
..
·...·
..
·
..
·
..
·
..
·
24
7
.WUf:7HI3.
f4
Lubrication
Components
..
·
..
·
..
··
..
·
....
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
..
·
26
8jlfH.i~
~t€tff.IJ!P?HIH4
Oil
Reservoir
&
Knee
Lifter
Compcnents
.....
·
........
·
..............
·
........
·
..
·
....
·
............
· 28
9.fJL~~H4
Machine
Head
Accessories
..
·
..
·
..
·
..
··
....
·
..
·
..
·
..
·
..
··
..
·
....
··
....
·
..
·
........
··
....
·..·
..
··•·
..
·
..
·
30
10
..
~~?HI3.#
Bobbin
Winder
&
Thread
Stand
unit
Components ·
..
···
..
·
..
·
..
·
..
··
....
·..·
..
·
..
·····
....
··········
32
lLfJL~~
~li~
Jt!.~:7HlH4
Machine
Stand;
Table
&
Electric
Appliance
Components
..........................................
34
-1-
From the library of: Superior Sewing Machine & Supply LLC

1:
Instructions
For
Operation
BEFOREOPERATION
I.illtil!
~
*:bn
i1fl
~:lf'fm:rf
:$
o
2.tJL~~~ll'.J-,
.M....t.tffi7'HJ!tl~~[fl]E\I1;J~!Jt#:/J[fl],
tt~'
:lf'~~{f!J~o
3.1±~-
r.J
<P,
:;r:;~-m.m:k.R.
-t~1'1!7J!JtJL&:w!ffi
o
4.li}i'JiA.
101!
7#JtJLtjMJ._t.P.Jft~
l'f!ff.l)t;f§
f:IT.~~
.iE
1i}ij
0
l.N
ever
operate
the
machine
unless
its
oil
pan
has
been
filled
with oil.
2.After
setting
up
the
maching,check
the
direction
of
motor
rotation.
to
check
it,
turn
the
handwheel
by
hand
to
bring
the
needle
down,
and
turn
the
power
switch
ON
while
observing
the
handwheel.(The
hand
wheel
should
turn
counterclockwise
as
observed
from
the
handwhee1
side.)
3.Do
not
use
a
lager
motor
pulley
for
the
first
cme
mouth.
4.Confirm
that
the
voltage
and
phase
(single
Jr
3-phase)are
correct
by
checking
them
against
the
ratings
showm
on
the
motor
namaeplate.
OPERATION
PRECAUTIONS
l.*:im
1'1!~7f3CE.JGtJL:H:iE~llt,
itii.P~'f-;li)(:¥Utt-a':rFl'!l5o
2.tJL~~~!Jt,
iJ!f0J~'f-~{$.A:f}6~;fHP~~o
3.tJL*lllll~liUIF-=:114&:wat,
-JE~-13J1lj)fJt:fJL7f3Co
4.:f*fl:::f;\!g:7HIL~Ilt,
~'m-ImE!Yflt7N.o
s.m~~~WHEil,
tt~/Gfti'fffW.Aa9*E.lG=¥-l~U.iZ.fffiii*W$ur_t~
"V"
%&:'~if,
~~!ffi;f!li'f!~:fJLc
6./l'*.fflW~7k~il!l7*:fffl-!f.f5fiJ:J~HJ!GtJL~~i'lil
o
LKeep
your
hands
away from
the
needle
when you
turn
the
power
switch
ON
or
while
the
machine
is
operating.
2.Do
not
put
your
fingers
into
the
thread
take-up
cover
while
the
machine
is
operating.
3.Be
sure
to
turn
the
power
switch
OFF
before
tilting
the
machine
head
or
removing
the
V
belt.
4.
When
an
operation
leaves
from
the
machine,
make
sure
to
turn
off
the
power.
5.During
operator,be
careful
not
to allow your
or
any
other
person's
head
or
heads
to come
close
to
the
hand
wheel,
vbelt,bobbin
winder
or motor or motor.Also,do
n<·t
place
anything
close
to
them.Doing
so may
be
dangerous.
6.Don't
clean
the
face
of
machine
head
with
thinner.
1.*Jlwi¥-J~~(I~l1
...
~2
...
~3
...
~4)
l.INSTALLATION{Fig.l,
Fig.2,
Fig.3,
Fig.4)
*¥cl!fiil:3'<~:
1)
¥!llfiil:Ellm!tEI
fti:t
[!!];ft\\i!mJ§
c
2)
:imOO.P.Jr1.K,
*tWJ7JjJ:!!fiil:j:J*CD.ffl¥J:!!:&:J.i~®~JEtEA-:IiL(tllt*fl:fl:::f-)ft),
~WJ.Rilfl:&:J*1/J®.ffl¥i:!!fiil:J*~®
l§J
JEtEB-)ft(ffl
:tlL~:ii*~*.g--)ft),
~)§
jfl
irll
fiil:@;/i)(:tf;¢
..t.
c (f!i1
1!12)
3)
)j1J.tJL~:li:m~CD;Ii)(:.AJE:i:f1fl'Lri3,
.!:Ji:t:t&astJL~:li:m~J*®ff!W(~,
~~tJL~~J
lmRt¥1
J:i9t!L~J*1/J®
..
L
(1!13
1!14)
"
Installing
the
oil
pan
1
)The
oil
pan
should
rest
on
the
four
corners
of
the
machine
table
groove.
2)Fix
two
rubber
seats
CDon
side
A(
operator's
side
)using
nails®as
illustrated
above.Fix
two
cushion
seats®
on
side
B(hinged
side)using
nails®.
Then
place
oil
pan@on
the
fixed
seats.(Fig.l
,Fig.2)
3)Fix
hingeCDinto
the
opening
in
the
machine
bed,
and
fit
the
machine
head
to
table
rubber
hinge\])before
placing
the
machine
head
on
cushions®on
the
four corners.(:<ig.3,Fig.4)
-2-
From the library of: Superior Sewing Machine & Supply LLC

OOFig.l
®--.
00Fig.2
2
Jll
w
Jr.]
ifiJ5ff
(
~
5'
~
6)
2.LIIBRICATION(Fig.5,
Fig.6}
LW'H~~~:
(005)
I)rPJ~Il!:Cl!:CDJi;J:IJO~~tlL#l(7%
B#l)~HIGHie!%$ii'ZAo
(005)
2)~ilt!ilfffl£T-LOWie!%B,
J.ill~:IJO#l:l:o
00Fig.3
00Fig.4
3):1Jnilt!J§.
:TF~m~.
J.ili;a-i!Jrm~~lY&i!Jrm'OO"®...t.
i>t~WJm.JE~
o
~~T-~lY&~rmt•~~Aamrmt$~~~0
*i±il.:
f!ffl~tfLffB.l(;=i!f*Wl*f!ffl:lil¥1tlL~a;j,
J.ili:tE&?tilf!l000-1500#"l¥J~~TiietlLff:i£1l'+?ti*ti::t:il¥JiaJ.illt!::IE~o
2.1fliJi'fiii$M:I::
(006)
~~~···~·(D,~~-~--~-®1¥J~rJE·o
2)#ll\tifiil~.fMJ3B::tfrPJ~~,
~JgA~ili:=PJ~R~Mil;f,
M:l::i!i!J!l,Nio
3)#l:l:ifiil~if!l$1C:1J[t;]~~,
~h';(A1t~=PJ~~ftl!Ma;J,
im:l::i!i!J~:;ktio
!.Information
on Iubrication(Fig.S)
*Before
starting
the
machine
l)Fill
oil
pan
CD
with sewing
machine
oil (7 white oil)
up
to
HIGH
mark
A.
2)When
the
oillevellowers
belowLOW
mark
B,refill
the
oil
pan
with
the
specified
oil.
3
)When
you
operate
the
machine
after
lubrication,you
will
see
splashing
oil through oil
sight
window®
if
the
lubrication
is
adequate.
4)Note
that
the
amount of
the
splashig
oil
is
unrelated
to
the
amount of
the
lubricating
oil.
*
Precaution
When
you
first
operate
your
machine
after
set
up
or
after
an
extended
period
of
disuse,run
your
machine
at3,000s.p.m.to
3,500s.p.m.for
about
10
minutes
for
the
purpose
of
break-in.
2.Adjusting
the
amount of
oil
supplied
to
the
face
plate
parts
(
Fig.6)
-3-
,,
From the library of: Superior Sewing Machine & Supply LLC

l)Adjist
the
amount
of
oilsupplied
to
the
thread
take-up
and
needle
bar
crank®by
turning
adjust
pin\Do
2)The
minimun
amount
of
oil
is
reached
when
marker
dot A is
brought
close
to
needle
crank®by
turning
the
ad-
just
pin
in
direction
B.
3)The
macimun
amount
of
oil
is
reached
when
marker
dotA is
brought
to
the
position
just
opposite
from
the
needle
bar
crank
by
turning
the
adjust
pin
in
direction
C.
i!!Fig.5 i!!Fig.6
3-fm.m~ifcJT.i(~?
..
~s
..
~9)
3.ADffiSTING
THE
AMOUNT
OF OIL
SUPPLIED
TO
THE
HOOK(Fig.7,
Fig.8,
Fig.9}
I)*fieJ13aMJL~J.llZ:ll'H7~37t#EI9:£~(:iS~Ef9J:l;ff~~~)o
(007)
2)~Jl1£~~,®!:B:m~~~tt~r:MiAo
3)lifliV.~i,l~
Ei9~Wi!11ii3t5d:13:HI~LOWV!100
~
o
4)~:J:lifJiV.13;JjSJ]%'5;et#(il!f.ffl;et~tta;J)o
*mili:EI9rwttr-¥-F
=
coos)
l)r00~¥-F1LHJii~lm
El9~111tl.IJ¥1%':itt1'J:Jt:W;~EI91Jlll:i!lll~,
@.J.llZti:~~~:tl:f:JUgj(;~y:f~:Ct$-o
*~~:CI:Y~sl:®it~,
nll~:Ct$-~~fi~~;{!:..J.o
2)ff.IM:ltm;m.m.=:~.
~m;..t.~:IQE/F~~1£f.ta;J,
:tt/F\ff~iffi111T
o
*ifo111*1L~~:fit:
(009)
I):#fr~nfu"~~..t.EI9¥fllill:i}IJJ11~~:®J
+
)Jrf;JA~~Ei't,
naill:~:tl:ko
~~:iti!llll1~~:®J-}Jrf;JB~~a;J,
~:fi:#f~
;j\
0
2)ifoJ~}j§'
J.llZ:ltt:f'J~f.J30;et#Ef9:£~,
P..(lifJiR~:Jr~)j;IC~o
l)After
cooling,
the
machine
may
be
idling
for
three
minutes(operating
continued
properly).(Fig.
7)
2)The
amount
ofoil
confirmed
paper
must
be
inserted
in
the
state
when
the
machine
is
operating.
3)0il
in
the
oil
pan
is
confirmed
within
HI
and
LOW.
4)The
amout
ofoil
confirmed
is
for five
seconds(please
use
the
clock
with
the
second)
*The
proper
amount
of
oil
manual(Fig.8)
l)The
amount
ofoil
can
be
adjusted
according
to
the
different
sewing
process
but
it
must
be
suitable
amount.
*
Otherwise
the
machine
will
generate
heat
or
the
sewing
material
will
be
contaminated.
2)
Use
the
amount
of
confirmed
paper
for
three
times
to
observe
the
amount
of
oil.Adjust
the
screw
until
the
mark
on
the
paper
hasn'
t
changed.
*Adjusting
the
~mount
of
oil
supplied
to
the
hook(Fig.9)
l)More
oil
is
supplied
as
oil
amount
adjust
screw
mounted
on
the
hook
driving
shaft
is
turned
toward+
in
direction
A
As
the
oil
amout
adjust
screw
is
turned
towan'.-in
direction
B,the
amout
of
oil
supplied
will
be
decreased.
2)After
adjusted,the
machine
must
be
iding
for
thirty
seconds.It
can
be
confirmed
the
state
of
oil
supplited.
-4-
From the library of: Superior Sewing Machine & Supply LLC

Q)M:;I:~
The
amount ofoil confirmed
paper
~[I
I
L 70mm
.I
00Fig.7
~jj&a<JMiQE
/ The amount ofoil
v
lmm
2mm
00Fig.8
4.fJHt!Y-J~i!(~1
O)
®~i!:1if0il1fllt
The
place
ofconfirmed
r4lirB!i$~
Bushing
r"-i'-
Jt(;;fli
base
plate
+---+--
'--......._,;;;;;;;;;;;===
:1!!!:1:-fffi
Tr-h_e_a_m_?'"1un-t--~-fi"l,:-/i-1
ofoil confirmed low Oil reservoir
00Fig.9
4.ATTACHING
THE
NEEDLE(Fig.tO)
*1±
~
*Jl.
H
~W
•
~,
~
tJJ
wr
~
i9J
*Mg
71*
o
r---------------------------------------------~
fjf,{'fE)fj<fj-jgDB
X
1#18
0
;fJL<fj-;ff~
ff~%,
11HI;!iMffl~i¥.J;ffi£JH5fl:rt.t
Jf:-1-*z~~~
~Y-.Jmtt-
o
1)ff:;IJ...t~ft#iff
...t7t~J:I!i~1:\IJL
2):itEf'~st#"~$J®,
{t;f!L#Q)a<JI!!JW
$?1-AJEx;j:ti:/Jrt.!Bo
3~;f!L#GC~:/Jrt.JMA#~i¥.J~$,
][~M:If':itf::;fg
ll::c
4)1iJE~)t<fj-~$J®o
5)%-!Z,ft;f!L#"a<J*;flcJEx>ttc:/Jrt.IDo
*Turn
the
motor
power
OFF
before
starting
to
attach
the
needle.
A
needle
of
DB
x
1#18
should
be
used.
00Fig.10.
Select
a
proper
needle
size
according
to
the
count
of
thread
and
type
of
material
used.
l)Turn
the
handwheel
until
the
needle
bar
reaches
the
highest
point
of
its
stroke.
2)Loosen
screw®,and
hold
needle<Dwith
its
indented
part
A
facing
exactly
to
the
right
in
direction
B.
3)Insert
the
needle
in
the
direction
of
the
arrow
until
it
will go
no
further.
4)Securely
tighten
screw®.
-5-
@
From the library of: Superior Sewing Machine & Supply LLC

I)
D:Operation
W
arning:F
or
the
unskilled,
great
wheel
should
be
installed
to
lower
the
motion
speed.
l.Regulate
needle
gauge
and
feeding:
Turning
the
rotary
button
can
regulate
the
width
of
needle
gauge(Fig.16).
:f!J~~~i¥J5iUJ,
-~:t£2o3'ltc:E
o
;!t~~MiHID]'g7
-Io~*o
~WJ~jjUiii¥J~;f;J.(m#lf.E),
Ji!tl
~~~U~:f!J~~~I¥J~iJ;f!JJ1Jc~;tt:~?ijjm;~~Jo
~1liiJ~JiUJ¥E!~~t-I-Ji!U;fEJ&o
(F1:~:Itl;~~1*)
•~•~•I¥J•?ijjm:~~J~.~~~-*~~•n.•~•?ijj~~•.
~-~;!t•?ijj~
Ill
o
~~@JIIDiB'.t#ff?ijj,
Ji!tl~Z9Jm;
Effi:lt:ko
&zJi!tl~/j\
o
li~W*~k:·n~~
o
iiiJ;f-F,
:f:JK~iti¥1
5!EJJ,
ill~~:llHJ--~
o
lft.J~Bt,
~tt-*~k:-ni,
*~~-~~llJU£,
Wtt-*~k:-n2,
J!B-f,
~~•n8.Jt~~ff?ijjo
)I!IIif:!;j"#ff?ijj~,
~j]:ft:flDo
&zJi!tl~&o
JffiJ~M-~,
~~¥-¥1Jrt,
*~~-~
"!Efo
••.
mB:tEilirfi.m~W~B··~-o~~.R~:tE~W~Ri¥J~#~~ffl~R~~~
at,
~$~~J~JTJlt171J;iJ.o
2.Regulating
take
up
spring:
In
general,
the
tension
of
take-up
spring
is
20g
and
the
range
of
swinging
is
7-lOmm.
When
sewing
special
light
material(
narrow
needle
gauge),the
tension
should
be
reduced
and
the
range
should
be
broadened.
Vive-versa
for
special
heavey
material.
When
regulating
the
range
of
swinging,first
loosen
the
set
screw
l.Then
turn
the
tensioner
to
regulate
the
range
of
swinging.If
turn
the
tensioner
clockwise,
the
range
is
broadened.If
turning
counter
clockwise,the
range
is
narrowed.Then
tighten
the
screw.
-6-
From the library of: Superior Sewing Machine & Supply LLC

When
regulating
the
tension
of
take
up
spring,first
loosen
set
screw
1,
and
tade
out
the
ten-
sioner.
Then
loosen
set
screw
2,so
the
tension
serew
can
be
turned.
Turning
clockwise
can
in-
crease
tension.
Turning
counter
clockwise
can
reduce
tension.
ff)jijl~ffh.····~~~&~~-·o·W~M~.~~*ff)jijl~ffhc~~.ey~-m~
JJHf~~-ff!P,It]',
~~7(J¥)JYfffi"ftf~:/J(riJ~?ijjo
,OCZ,
·~*-!-~,
ey~002l(~)JYf7F~jjiPJ,
~;fj
Jftilff!Pltr'
~~;j\l:[)jijl~ffh
0
ff}jijl~ffh,~~-~-·*·~~&,~~-~@-®o
3.Regulating
presser
pressure:
Presser
pressure
should
be
regulated
as
per
sewing
magerials.
When
sewing
heavy
materials,
the
pressure
should
be
increased.Just
turn
the
screw
on
top
of
the
machine
head(Fig7.)(heary).
Vice
-versa
when
sewing
light
material(Fig7)(light).
Presser
pressure
shoule
be
properly
regulated
so
that
it
can
feed
material
without
a
hitch.
•••w•~~&®~m*&Jftil$~-~~~-~.••~•w~••E~•*o
.
;frti:WJ¥~-1-a-f,
:f'kfft~fi"2(~8),
.Mt¢;JlfriJ:le~;tJ,
~~:JJO
••
c
:tEatm~~~Ji!Uf:l:i(:i~;tJ
-~~~Y-·o
4.Regulating
thread
hook:
In
order
to
make
the
stiches
move
beautifully
,the
position
of
thread
hook
should
be
regulat-
ed
as
per
materials
and
the
gauge
of
the
r.eedles:
When
sewing
heavy
materials
,first
loosen
the
screw
2(Fig8)and
move
the
thread
hook
1 to
left
to
increase
the
thread
amount.
Vice-versa
when
sewing
light
materials.
(
007
Fig7)
(
008
Fig&)
-7-
From the library of: Superior Sewing Machine & Supply LLC

3i
..
*Jl
~+
Et-.1
~
*
••~••m#~.·m~~~~-~.~#ff~~••&•.~mm*r~~~•
~n.~m#~~•~n•Hm•~~~~w~•~m#o
C
1)
m*tBfW&,@lrtJl:.~Jl:~li.
(1Pl~J#ffiL1!£);
J'G-1!#,
Ja.#T#
o
C
2)
m#i¥.J-K;ftbtrOOrtltco
~m#•l:£,.m&~n@•~•~~-.~~-#~•.~•~#;ft~rtJ~~~.
~~~~~.5P(#7f'{±}tJ-~1[fTiifl:o
~-~m#.l:£~~~--~.~-~m#i¥.J#R;ft7!'$~M.-&M~~~~
~~ffl-~JL,
Wf~ik~JJ!P~~~·?J~d.>,
~Ji.!Um:~J!·lffm#,
-~:
~W~~~,
~~-ff¥U-~H.il:•,
:r£ffiJW,
~rtl~~
o
E.Needle'
installation
'f
Changing
on
regulating
the
needle,rotate
the
belt
wheel
with
hand
and
made
the
needle
lever
rise
in
the
highest
position,
then
loosen
the
binding-head
by
the
highest
position,
then
loosen
the
binding-head
screw-driver
of
the
install
new
one
with
tweesens
on
long
flat
nosepliens.
New
needles'
installation
Notes:
(1),
The
haft
of
the
needle
should
be
installed
upward
to
the
upper
limit,(
contacted
with
the
face
of
the
needle
lever
hole);stra.ght
one
first,
then
hook
one.
(2)-.
The
long
slot
of
the
needle
should
be
left-faced,
When
installed,slightly
twist
the
screw
with
ascrew-driver
if
there
appear
drop
stitches,maybe
there
is
something
wrong
with
the
direction
of
the
solt,on
maybe
the
two
needles
are
not
in
a
same
rentical
plane.
If
thread-broken
takes
place,it
may
be
because
the
slot
isn'
t
smooth
enough,
and
in
gener-
al,the
times
of
thread-broken
should
be
reduced
no
tally
after
continously
used
for a
while,
on
the
needle
should
be
changed
with
new
one.
Warning:
When
make
a
turn
in
sewing,should
rise
the
needle
in
the
highest
position
and
lift
the
presson
foot.
-8-
From the library of: Superior Sewing Machine & Supply LLC

*ll
~t
~ll
~~
gg]
Eli~~
Jl:t;f]L~:tftfj
rat~~J¥j;f}L~~DB
xI
I6#-
20#
ISIS
I6#-
21#([91,~~)
'
~
-~
~%
m
~JJ
:fi
JlSl.
tm~
~~
16#
40/2-40/3
60-80/2
;Efi{!J"
t/7;lt{tl"
1iP~
ji:llf_t7BJ
~ll~;tm{tl
'\
ti~1!J
'\
18#
~illtl~=
40-60/3
~fJX;f!J
'\
ti
rjiJL
{tJ
'\
20#
r!±l
32-40/31
jc;;&!W.
Coordination of
needles
and sewing
The
machines
are
epuipped
with
the
needles
DB x
116#-
20#
151S
16#-21#
needle
thread
number
·-
materials
forsewing
number
cotton
thread
silk
thread
16#
It's
best
to
60-80/2
coanse
cloth._
khaki
use
the
products
cloth._
thin
woolen
cloth,
18#
made
by No.2
40-60/3
thin
flannelette
thick
shanghai
Thread
flannelette._
thin
canvas
20#
Factory.
32-40/3
overcoat
woollen
cloth
W
arning:It
is
better
for
needles
to
select
both
thinner
and
stronger
thread
to make
the
peanl
dots
idealest
effect.
-9-
From the library of: Superior Sewing Machine & Supply LLC

l."Mc$Jt?R
2.
PI
§~tc
~
1¥.1
~
I2Sl
3.Yi~~H1!!Jr~
4.
#JdE;r\
5.
CD~~f&ZfBJ1f:&<~~fffME1tl!
6.
CDm7f~~vr.t~~:Yc~fngf£t
:f::t]~~iE
~~~~if&B3fFffl(2)~<ftfilif~IE
(2)iflil
~~#{ill[
0
~
~
s.CD#ffietl&if~IE1ijij,~#I¥.Jft:
9.
CDf:l:~#ffie:tl~:e1Jl.~C2>tt~
1r
_t
tt~JrtnJ
~xtC2>trL#I¥.J~i'iffii~;JW=ff!S
~#~~~x1fiH#®~~.OC:l:15£
~Ilirtt-9Cm£II!®mtt-~%~tt-%/f-
1I#fnlie~~~a:~~#[O]ii."11Jd>
w~
m@~tr/f-1£1PJ--t-~1I¥W...t®-
:t:J;x:DFliltnJtv£,
1Itt-~>tf'1E~tt-
~#1Ctl~iE1iif!@#fff0~#1C:ti
~Yf\111~~&~#
c
ff
~
iE1ffrlCV~~~:l:15£,~if:liff.:fJ-:k:
7.
1ifl-tnJ1C"11J5E
lO.CDlB:JfifliJ~#ff1Ctl®£~~m
~:tft#~¥1Jief¥
JL~M:tft<ft~~H
&~
#®:®ffl~ms1rf1L#~%@~
tt-:m:
#Z.fBJNEt*f5-6~*
®"1JJ#IWJB:ff
jfiflij~{t{E
IPJ-~~:.f-
Tiff
_t
@~~
tr~t~i'l?~~~~~ft~-Ej:ft#
# r
~#
f{{J1Ct!JrfnJ
@#ff~1!£:ff
filJ;f,.j
q:.Jr..'at~#gc~*¥IJ~trzfBJNE~
&~
ff£?
~#:ff
J:f{{J1i#ilP~:JLfnJJ:,
1.5-l.s~*®fl-;ff
~r~fl-zfBJ:ff
~#~ie~
3 - 4
~*CV!P#:tlfie
1PJtjf'1£?
~#ff¥Irf
ll::B
~#~*
ff
tl:tr
tr
~
~m?
~~H?tt-;t&
tnJ
ti:ti~tc
¥IJtt-~IWi4-5~*0
1I#IPJ~#;Gfa]JEE~0.20~*·~j>
Wi-1I#M
,1l.3HiJJU~#gc{~
Jl~~
&t#®~#ic:;fi:fl
fPJt~fi?
Q)iff:fl5l:5&'11:§~~
£"£*1-M:Jt~y;;{jl,
®&~$=0!,:12t~~#~$"1JJ'
3f-&
li.#Jff
:itf:r::::r;fif~$&~£'£0
a'.tfa.J:lt
lf!..®~~-¥~~#~~
,:iii!U
Jlf.J§
#1i1Jl.W,3f-&Bjjlg!0.5-l~*o
13.CD#%~~%~.xt®rrJL~*i~
14.CD£~m~~~®£~Jrm#®
12.fJL#
tJL#
M:i::*~®~~t~:i:~~@3f:
~ffll!ltl:!€it%-~~~@JE1ifij3f:~~
~
~~~fOOO~:*~®~~:fflill.:fJ@
1ftiltkoo~®1ftil~~~m~®ttZ)}J~
~*:1:1:~
~
I6.CD:fJL#~%
~xif®...t
r:t!Ht!.~x>t
17.CD£~m#®...t
r:f!JJtJ.B:~xifi1E
15.J$T#
ll®~Jri~:ltW@~t~ff~¥1J!i~
®~9Mt~.OC@1:Jt~ff¥IJ!i~f.1l~at
fftl#
11Iifa-JJ.l9t~~®J:i~~;fif
rr
IfF~
::t~~®~
JiFJ.~ZfJJE[w~®fflm
WT#
I.A.1*f'F::F~t~
rr~%;ff~M~ris-2o%
-10-
From the library of: Superior Sewing Machine & Supply LLC

/'\--. Usually malfuction and how to deal with
1.Malfaltion assort
2.The possble reason come into being.
3
.Advise
how
to
dead
with
4.The needle trace not well-distributed or incorrect
5. (1).Between thread board have ash or fibre let this losing
(2).The position ofthe hook needle incorrect
6. (l)Open the thread·board elin'.inate ash and fibre.
(2).Reguiat the position ofthe hook needle.
7--.
Drop stitches : upper ones
lower ones
8--.
(1).the position ofthe needle and its lever
and
the direction of
the
needle
are all incorrect.
(2).the point ofthe needle is blunt and bended,and its haft as well.
(3).The type or the number of the needle is incorrect.
(4).The
two
needles are not in a same vertical plane.
(5).The position ofthe hook needles are incorrect.
(6).Something wrong with the attched needle plate.
(?).Something wrong with bith the honizoual and bend needles.
9
...
(1).Regulate the position ofthe needle lever again.
(2).Change a new needle.
(3).Select the correct tybe ofthe needle.
(4).Adjust the
two
needles in a same vertical plane.
(5).Move the hook needle towards left
and
right direction.
(6).Make adjustment ofthe screw
in
the attached needle plate.
(7).Make adjustment of the working hours ofboth the honizaual and bend
needles.
10-..
Phread-broken
with the needle.
11--.
(1
).
The number ofthe needle is inconsistent with the number ofthe thread.
(2).The hole ofthe needle is rather crude on the quality ofthe needle is too poor.
(3)The thread is of
bad
quality.
(4).Make wrong thread and the ball thread is
too
tight.
(5).There is assistance with the thread-stand.
(6).The thread clamp is overtight.
-11-
't
From the library of: Superior Sewing Machine & Supply LLC

12., (1).Change suitable thread.
(2).Change new needles.
. (3).Change better quality thread.
(4).Make
thread
correct and loosen the bali thread.
(5).Begulate the thread-f.teand.
(6).loosen the thread claimp.
13., (1).Needle-broken and needle-returned appear.
14., (l).Wrong thpe ofthe needle is used.
(2).The upper edge of cloth is not aligned with the lower one.
(3).The turn corner is
too
thick.
(4).The needle thrns when it isn't in its highest position.
(5).The cloth
is
too hard.
15., (l).Change the needle.
(2).Pay attention
to
the alignment with the upper and lower edge ofcloth.
(3).Lower the speed.
(4).Don't make the needle turn until it is in its highest.
(5).Move the belt wheel
wi~h
hand.
l$
m
~
M
tPl
E!ic
14
Easy-worn
attachments:
0 0
T~-if
Lower
bend
needle
T:m-if Lower
honizoual
needle
#f&
needle
plate
1!:-if
straight
needle
~#
hook
needle
-12-
©
;f-[;!f tooth
ff.Hf!J
press
en
foot
From the library of: Superior Sewing Machine & Supply LLC

Figure
of
regulating
left-deviation,rignt-deviation
and
controling
the
position
of
upper
jumper
thread
pin
screw
straight
needle
left-devia6on
ffi
,ight-deviation
-$-~~--
wrong
pm
screw
.!Eiii
right
~~=m*~~.~mx•~n~~.
~~m~•~
W
arning:Don't
revolve
the
pin
screw
with
big
screw
wrong
-driven
in
order
not
to
make
it
broken.
~*
11#
bend
needle
straight
needle
screw
for
regulating
lower
jumper
thread
hook
needle
r~~#1ir:il~
figure
of
position
of
bend
needle
in
lower
thread
-13-
From the library of: Superior Sewing Machine & Supply LLC

.
..,
Model
(For
Medium
Heavy
Materials)
-14-
From the library of: Superior Sewing Machine & Supply LLC

46
-15-
From the library of: Superior Sewing Machine & Supply LLC

I.tJL7e?tm
itt=
!¥%
Arm
Bed
Components
Ref.No {tf%
Part
No
I OI.Ol.l-0
2 01.01.2-0(229-45356)
3 01.01.2-1(229-21308)
4 01.01.2-2(229-21407)
5 01.01.2-3(229-21704)
6 0.1.01.2-4(229-21803)
7 01.01.2-5(229-21506)
8 01.01.2-6(229-21209)
9 01.01.2-7(229-21605)
10
01.01.2-8(229-45307
11
01.01.2-9(SS-8090670-SP)
12 01.01.3(B3188-552-EOO)
13
01.01.4(229-00757)
14 01.01.4-1
15
01.01.4-2
16 01.01.5(SS-6080410-SP)
17
01.01.6(229-00609)
18
01.01.7(SS-412615-SP)
19
01.01.8(229-00401)
20 01.01.9(SS-412915-SP)
21
01.01.10(110-00619)
22 Ol.Ol.ll(TA-2000502-RO)
23
01.01.12(TA-2101002-RO)
24 01.01.13(SS-8150710-SP)
25 01.01.14-0(229-32552)
26 01.01.14-1(229-32503)
27 01.01.14-2(229-32602)
28 01.01.14-3(229-32701)
29 01.01.14-4(SD-0380552-SL)
30 01.01.15(TA-1250705-RO)
31
01.01.16(229-20706)
32 01.01.17(229-02159)
33 01.01.18(229-02209)
34 01.01.19(229-20607)
35 01.01.20(229-20508)
36 01.01.21(110-01500)
37 OLOL22(TA-1250406-RO)
38 01.01.23-0(229-01250)
39 01.01.23-1(229-01201)
40 01.01.23-2(229-01300)
41
01.01.23-3(SS-6060210-SP)
42 01.01.24(110-28008)
43
01.01.25(SS-6060210-SP)
44 01.01.26(229-01003)
45 01.01.27(TA-0850604-RO)
46
01.01.28
47 01.01.29
48
49 Ol.OL30(II0-04109)
50 01.01.31(229-02605)
51
01.01.32(SS-7II0540-SP)
~:I:
Description
Amt.Req
tJL%'li'Mtf:························ Arm bed
assembly-································!
~~~~IHtf:·
········
··
·
······
..
·Tension Complete subassembly·
......
"·········
1
~~-iij:·······
.................
Thread tension nut···--··--
........................
1
~~i!ifj
i9J;f&
..............
·
....
--Thread disc rotation stopper
....................
· 1
~~--
...
··
·.
·····•·····
········Thread
tension
spring·····························
·1
tk~;fti·······"'""'""''"'"'Thread
release disc·
........................
··
······1
~~;J:&
...........................Thread tension disc
............
:
.................
2
~~-~
........................
Tension sorew
....................................
I
~~~-·
·
..
···
..
··
.......
····....
·Take-up spring ·········
..
······..··
..
········
..
···1
:fi~~J{i)iif'lJ~·--··········--·--Thread
tension post socket
........................
!
~~~~-~
...........
·--·--·Set
screw··········
............................
····
···I
tk~~···
........................
Tension release pin
.................................
I
~~~~m_{tf:
.................
·Oil packing subassembly
........................
1
;~'if~~~
......·
..
·
..··
......·Oil packing cover ·
...........
·
....
·
............
·
..
1
~~
..............................
oil
wick
..........................................
--·1
~W~~~-11-·----·········Screw
................................................
}
jl}~~fHF
,a··
..
··
..
·
..
···
..
·
..
--Thread take-up levercover-
..
··················
..
·I
:fi~~:tftp
~-~
........
·
....
--Thread
take-up
lever cover screw ..·
......
·
....
· 1
-IY!tl'OO;fiii·
..........................
Face plate asm
....................................
1
iY!tlW;f&·~·····
................
Screw
................................................
8
fJ!tlOO;f&m·······--········------·Gasket····
.....
·
.............................
···----··1
ff'J!E~3t*JL£--
...........
--Rubber plug
......................................
·1
:J2i;f~ff'J!E'im1J=i'L£--·
.........
Rubber plug
......................................
· 1
~~~-~
.....................
Thread tension
screw"""""'"""'""""""1
W~:l:t~~m_{tf:·
..·
..........
·Face plate thread retaining guidesubassmbly--·I
00'~:11~11
·
....................
Face plate thread guide retaining
...............
1
/j\~~;f&·····--·······--···--···Thread
tension
disc··--··--·····--·
.................
2
/j\~~-·
···············
········Thread
tension spring"
..
·········"············
..
·I
/j\~~-11
..
·······
..
···
......
·Thread tension screw--··
..
·
....
··
.....
··
....
······
1
#':tf!l!!;jpj
..
:j'L£--
..
" ·
......
·:Rubberplug needle drining crankhole ·
.......
· 1
.:=.:B~:l:t~.zg
..·..·..·..·
.........
Three hole thread eyeket·
......
·
..........
·
........
1
W1lV.
·······················
·······Face
plate ··········································1
WKt§
......................
----Face plte sealinggasket
...........................
1
llif;f&-':3<~-zg
.....................Face plate thread guide
...........................
!
;t:J~.zg
.....
·······..·
.....
·
..
"··Thread
guide right·
...
·
..
···········
...
·
..
·········
1
~.zg--~
........................
Thread guide screw
..
··-······"····
..
··············2
W;f&iJil'f'\J'=i'L£·
·..·
......
·······Rubber
plug"·
...
·····
....
······
..
·
......
··
.........
·1
11E1Iim1tf:·········
...............
Bed slide subassembly·······
.......................
!
1tE1Ji
....
·......·..................Slide plate
....
·
..
·
..
·..·..·..·
..
·
..................
·1
tfE1fi1li(·
........
··.." ..·..··..·
..
Silde plate
spring"·
.........
··
....
··
........
·
......
·2
1fE1fiilt·~
.....................
Slide plate spring screw
...........................
1
#'1Ji"""
·"
"·
"·
....
·
....
"·"·Throat
plate ·..·
....
·
........
·
......
·..·
......
·
....
2
#'1Ji-~
.............·
....
··..
"Throat plate screw
...........
·
...................
··
2
Jli;1Ji·~·
·····
'·
·······
···
..
·
..
·Bed screw stud
..··
......
········
..
·
....
·····
..
····.·
4
:fi~~a:tfi1HL.£
...............
Rubherplug thread take-up lever link pin hole 2
W1Ji~1:1'!i1Ji
..........................................................................
·I
m.!%.Jll!!···
........................Brandplate··
..
·····
.................................
l
~%.Jll1!················
..
.'
........Brand plate rivet··
..
··········-······
..
·············2
.:E!)!IJ~
......
··....·..·..·....·..·Main shaft bushing
..................
···
..........
·
·1
a*1fi
...........................
Connectingrod
....................................
I
a*•~·····
..
·········
..
······Screw
................................................
2
-16-
From the library of: Superior Sewing Machine & Supply LLC

34
-17-
From the library of: Superior Sewing Machine & Supply LLC

j
i'F%
Ref.
No
{tj:%
Part
No
01.02.1-0(110-39070)
2 01.02.2(229-03108)
3
01.02.3(55-8681650-TP)
4 OL02.4(SS-7681650-TP)
5
01.02.5(R0-0442401-00)
6 01.02.6(110-39062)
7 01.02.7(229-27206)
8
01.02.8(55-8151550-SP)
9 01.02.9(229-03504)
10 01.02.10(229-03405)
11
01.02.11
12 01.02.12
I3
01.02.13
14 01.02.14
I5
01.02.15(SS-866061
0-
TP)
I6
01.02.16(229-04155)
17 01.02.17(229-03306)
18 0L
02.18(SS-815II50-SP)
19
01.02.19(229-I9559)
20 01.02.20(CQ-3500000-FO)
21
OL02.2l(B
1903-552-000)
22
01.02.22-0(11
0-05204)
23
01.02.23(B1408-552-000)
24
01.02.24(b1905-541-BOO)
25 OL02.25(B
1212-552-000)
26
01.02.26-0
27
01.02.26-1(229-03900)
28 0
1.02.26-2(229-04007)
Main
Shaft
Thread
Take-up
Components
~tl:
Description Amt.Req
~~AAffffl.
ftj:
·········
···
···---Thread
take-up
subassembly
·········
···
···
1
<ft;jfa!J~
···
······
···
·········Needle
bar
crank
···
···
···
······
·········
···
···
1
#;jfa!J;JW~I§l~~
···
······Set
screw·······································
···1
<ft;jfa!J';JW)Effl~~
·········Screw·············································
1
~Ul-~O~fm
············
0-Rubberring
·································!
~~AA~ff
···
···
···
······:·····Thread
take-up
lever
link··················
···1
_t~
···
···
············
·········Hand
wheel·································
······1
_t~~fi"
······
···
·········
···Screw,hand
wheel······························
2
..t~lrrlfiit
······
···
···
·········
Sealing
ring·······-·---························
···1
..t~Fo~~g_llftj:
············
Mainshaftrearbushingsubassmbly-········1
:lli4\J6!ffi-···············
······Cloth-feeding
cam
······
···
······
···
···
······
1
JZ'.1tf6~~~
·········
······Screw·············································
2
~fJZ_t1f~·-·
·········......... Indented fork
...
······
...............
···
.........
1
fit
3.f~;jf~
1m·-
......·
..
·
..
·Collarfeed driving connecting rod
..
··--
·-
·..·1
_t~~fm~~
...............
Snap ringscrew·--------·-·-
..
···
..··------·---- 1
_t~~~
.....................
Main shaftthrust collar
........................
1
_t~
"f=!~~
.................. Main shaftmiddle
bushing·········
...
···
...
·-·1
fi~AA:Jiff~~~
............
Screw
.............................................
1
fi~AA~ffil\j
..................
Thread
take-up
leverlink
pin
...............
l
fi~AA~ff~rmAA
............
Oil wick
..................
·--
.....................
1
:t:JkAAa!J;JWii::afE~~
.........
Endscrew,left-hand
...........................
1
ti~AAa!J;JWffl.
ftj:
···
....
:.
···
...
Thread
take-up
crank subassembly
...
···
...
1
<ft;jf~;jf
.....................
Needlebarcrankconnectingrool
............
1
<ft;jf~ffi.
.....................
Needle bearing
.................................
2
<ft;jfa!J;jWtp;fli
...............
Needlebarcrankwearingplate
..
·····
..
····"
1
¥1!!itiJllfl'~ffl.{tj:
···
......
···Crank
oil adjustingsubassembly
............
l-
B:IJ;JW¥1!!itWJl'~
...
···
...
··-Crank
oil adjusting pin
.........
···
......
···...
1
B:!J·~$:ftiJll!T.f~~
·········Rubber
bushing·············
....................
1
29
01.02.26-3(R0-0291801-00)
O~iWrmi&'itlll···
.........
0-Rubberring
.................................
I
30 01.02.27(229-03702)
..t~$fg
...............
······Main
shaftfelt..
·····
.....
···
..................
·-·1
31
01.02.28(229-03207)
..t~iltr~~gll.
ftj:
············ Main shaftfront bushing subassembly ······ I
32 01.02.29(229-03009)
_t~
...........................
main shaft
.......................................
!
33
01.02.3I
_t~~Yffii-~
···
............
Screw
.................................
···
.........
1
-18-
From the library of: Superior Sewing Machine & Supply LLC

1
3 2
,---~---------~
5
....
....
.....
....
.....
'
,,--------'
',,
'-
....
'
9
'
'~--
-----
---------
..
-------
::.,
I
From the library of: Superior Sewing Machine & Supply LLC
Table of contents
Other ZOJE Sewing Machine manuals