ZURN 350 User manual

INST2018_Model350_65-250 Rev. 11/18 ZURN.COM.AU
ZURN WILKINS BACKFLOW
Double Check Valve Assembly
INSTALLATION & MAINTENANCE
MODEL 350 65-250mm
INSTALLATION INSTRUCTIONS
CAUTION: Installaon of Backflow Preventers must be performed
by qualified, licensed personnel. The installer should be sure
the proper device has been selected for the parcular installa-
on. Faulty installaon could result in an improperly funcon-
ing device.
-ZURN WILKINS Model 350 Double Check Valve assemblies are
for use on potable water lines where a health hazard does
exist in the event of a backflow situaon.
-Damage to the device could result wherever water hammer
and/or water thermal expansion could create excessive line
pressure. Where this could occur, shock arrestors, check valves
and/or pressure relief valves should be installed downstream
of the device.
-If installaon is in a pit or vault, the Backflow Preventer must
never be submerged in water because this could cause a
cross-connecon. Make sure that the pit or vault always
remains dry by providing ample drainage.
1. Before installing a Model 350 Backflow Preventer, flush the
line thoroughly to remove all debris, chips and other foreign
maer. If required, a strainer should be placed upstream of the
Backflow Preventer. CAUTION: Do not use a strainer in seldom
used emergency waterlines such as fire lines.
2. Provide adequate space around the installed unit so that the
test cocks will be accessible for tesng and servicing.
3. Install valve at least 300mm above surrounding flood level.
4. Always consult local codes for installaon methods, approvals
and guidance.
5. Resilient seated shutoff valves are required to be installed on
both the inlet and outlet of the device to make field tesng
possible.
WARRANTY: ZURN WILKINS Valves are guaranteed against defects of material or workmanship when used for the services recommended. Please
refer to the LWG Zurn/ Zurn Wilkins Product Warranty Statement for details.
PERFORMANCE
1200kPa
60 Celsius
2400kPa
MODEL 350 FEATURES
Max. Working Water Pressure
Max. Working Temperature
Hydrostatic Test Pressure
End Connections Flanged
WATERMARK
AS/NZS 2845.1
LIC. 1379
TYPE
TESTED
AS/NZS 4020
LIC. 20111
STANDARDS COMPLIANCE
-Australian Watermark (AS/NZS 2845.1) Approved Lic. 1379
-Type Tested AS/NZS 4020 Lic. 20111
PLACING THE DEVICE IN SERVICE
1. Start with both shut-off valves closed. Slowly open the inlet
shut-off valve unl the backflow preventer is completely
pressurized.
2. When the unit has been pressurized, vent any trapped air by
slightly opening each of the four test cocks.
3. Slowly open the downstream shut-off valve. The Model 350
Double Check Valve assembly is now in service.
4. Aer the Model 350 has been properly installed, test the device
(see “TEST PROCEDURES”). If the device fails the test, remove
the first and second check valves and thoroughly flush the
device. Clean rubber and seats of all debris and place unit back
in service.
65, 80 & 150mm 200 & 250mm
OUTDOOR INSTALLATION: The Model 350 Backflow Preventer may be installed outdoors only if the device is protected against
freezing condions. Exposure to freezing condions will result in improper funcon or damage to the device. The installaon locaon
must be kept above 0°C. All the basic installaon instrucons apply.
DIRON OF F L O W �
WILKINS MODEL 350
DIRON OF F L O W �
WILKINS MODEL 350

INST2018_Model350_65-250 Rev. 11/18 ZURN.COM.AU
ZURN WILKINS BACKFLOW
Double Check Valve Assembly
INSTALLATION & MAINTENANCE
MODEL 350 65-250mm
TESTING PROCEDURES
TEST NO. 1 - TIGHTNESS OF #1 CHECK VALVE
REQUIREMENT:
The stac pressure drop across check valve #1 shall be at least
1.0 psid. If test cock #3 is not at the highest point of the check
valve body, then a vercal tube must be installed on test cock
#3 so that it rises to the top of the check valve body.
PROCEDURE:
1. Slowly open all 4 test cocks to remove any foreign material and
aach fings.
2. Aach hose from the high side of the test kit to the #2 test
cock.
3. Open test cock #2 and bleed all air from the hose and gauge
by opening the high side bleed needle valve. Close high side
bleed needle valve. If a tube is aached to test cock #3, open
test cock #3 to fill the tube. Close test cock #3. Close #2
shut-off valve then close the #1 shut-off valve.
4. Hold gauge at same level as test cock #3 or water level in tube.
Slowly open test cock #3. Record the stac pressure drop
across check valve #1 aer gauge reading stabilizes and water
stops running out of test cock #3.
5. Close all test cocks, open shut-off valve #1 and remove test
equipment.
TEST NO. 2 - TIGHTNESS OF #2 CHECK VALVE
REQUIREMENT:
The stac pressure drop across check valve #2 shall be at least
1.0 psid. If test cock #4 is not at the highest point of the check
valve body, then a vercal tube must be installed on test cock
#4 so that it rises to the top of the check valve body.
PROCEDURE:
1. Aach hose from the high side of the test kit to the #3 test
cock.
2. Open test cock #3 and bleed all air from the hose and gauge by
opening the high side bleed needle valve. Close high side bleed
needle valve. If a tube is aached to test cock #4, open test
cock #4 to fill the tube. Close test cock #4. Close #1 shut-off
valve.
3. Hold gauge at same level as test cock #4 or water level in tube.
Slowly open test cock #4. Record the stac pressure drop
across check valve #2 aer gauge reading stabilizes and water
stops running out of test cock #4.
4. Close all test cocks, slowly open shut-off valve #1 & #2 and
remove test equipment.
EQUIPMENT REQUIRED: Differenal pressure gauge test kit.
VENT HOSE
LOW SIDE HOSE
HIGH SIDE HOSE
LOW SIDE BLEED
NEEDLE VALVE
#1 TEST COCK
#4 TEST COCK
#3 TEST COCK
#2 TEST COCK
#2 SHUT-OFF
VALVE
#1 SHUT-OFF
VALVE HIGH SIDE BLEED
NEEDLE VALVE

INST2018_Model350_65-250 Rev. 11/18 ZURN.COM.AU
ZURN WILKINS BACKFLOW
Double Check Valve Assembly
INSTALLATION & MAINTENANCE
MODEL 350 65-250mm
SERVICING CHECK VALVES
Aach a ratchet wrench, 17mm deep socket, and a 100mm
long extension are recommended for removing check
assemblies.
1. Close inlet and outlet shut-off valves.
2. Open No. 2, No. 3 and No. 4 test cocks to release pressure
from valve.
3. Loosen & remove the grooved coupling around the access
cover. Remove cover.
4. To service only the #1 check assembly, remove the 6 bolts,
washers and o-rings from the back of the #1 check assembly.
Separate the retainer and the seal ring from the check
assembly and proceed to step #8.
5. To service both checks or the #2 check, the #1 check assembly
must first be removed. Remove the 4 nuts and washers
retaining the #1 check assembly. Remove the #1 check
assembly from the body.
6. To remove the #2 check assembly, remove the 7 nuts,
washers and the #2 check retaining ring. Grasp the check
assembly by the stem and remove from valve.
7. Remove all 6 bolts, washers and o-rings from the check
assembly (See “Check Assembly” illustraon). Separate
retainer from check assembly to expose seal ring for inspec-
on.
8. Inspect the rubber seal ring for cuts or embedded debris. If
the reverse side of the seal ring is unused, it is possible to
invert the seal ring. This would be considered a temporary
soluon to fixing a fouled check and should be replaced with
a new seal ring as soon as possible.
9. Inspect valve cavity and seang areas. Remove any debris.
10. Reverse the above procedures to reinstall check assemblies.
Lubricate seat o-rings to hold them in place while reinstalling
seat. Place washers on studs and ghten retaining nuts
evenly.
11. Reinstall access cover and grooved coupling.
NOTE:
If any poron of the seat assembly is damaged or missing or if
the seat sealing rib is damaged in any way, do not aempt to
field repair it. Contact your local ZURN WILKINS representa-
ve for assistance.
CHECK ASSEMBLY
SEAT ASSEMBLY
SEAL RING
O-RING
(BOLT)
SEAL RETAINER
WASHER
BOLT
CHECK HANDLE
O-RING (SEAT)
65 & 80mm
100 & 150mm
SEAT ASSEMBLY
SEAL RING
O-RING
SEAL RETAINER
WASHER
NUT
O-RING (SEAT)
SEAT ASSEMBLY
SEAL RING
O-RING
(BOLT)
RETAINER
WASHER
BOLT
200 & 250mm
All Model 350 Double Check Valve Backflow Preventers must be
inspected and maintained by licensed personnel at least once a
year or more frequently as specified by local codes. Replace-
ment of worn or damaged parts must only be made with
genuine “ZURN WILKINS” parts.
GENERAL MAINTENANCE
1. Clean all parts thoroughly with water aer disassembly.
2. Carefully inspect rubber seal rings and o-rings for damage.
3. Test unit aer reassembly for proper operaon (refer to
“TESTING PROCEDURES”).

INST2018_Model350_65-250 Rev. 11/18 ZURN.COM.AU
ZURN WILKINS BACKFLOW
Double Check Valve Assembly
INSTALLATION & MAINTENANCE
MODEL 350 65-250mm
#2 PLATE RETAINER (4” & 6”)
(PLASTIC RETAINER MODELS 21/2” & 3”)
#2 CHECK ASSEMBLY
FIGURE 1 FIGURE 2 FIGURE 3
#1 CHECK ASSEMBLY
#1 RETAINER
GASKET
SERVICING CHECK VALVES cont ’d
PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION
LEAKING CHECK VALVES 1. Debis on seat or seal ring 1. Clean seat area
2. Damaged seat area 2. Replace check assembly
3. Damaged seat o-ring 3. Replace seat o-ring
4. Damaged bolt o-ring(s) on check retainer 4. Replace o-ring(s)
LOW OR NO FLOW 1. Device installed backwards 1. Verify flow direcon arrow
2. Gate valves not fully open 2. Turn handles counter-clockwise
3. Low supply pressure 3. Aach pressure gauge to testcock
#1 & verify pressure
TROUBLESHOOTING

INST2018_Model350_65-250 Rev. 11/18 ZURN.COM.AU
ZURN WILKINS BACKFLOW
Double Check Valve Assembly
INSTALLATION & MAINTENANCE
MODEL 350 65-250mm
PERFORMANCE CHARACTERISTICS
MODEL 350 65, 80 & 100mm
0
0
35
69
104
12.6 25.2 37.9 50.5
FLOW RATES (l/s)
PRESSURE LOSS kPa
65mm 80mm
100mm
MODEL 350 150 & 200mm
0
35
69
104
25.2 50.5 75.7 100.9 126.2 151.4
FLOW RATES (l/s)
150mm
200mm
0
0
35
69
104
63.0 126.0 189.0 252.0
MODEL 350 200 & 250mm
PRESSURE LOSS (kpa)
200mm
250mm
0
PRESSURE LOSS kPa
FLOW RATES (l/s)