3m Dbi sala rollgliss r550 User manual

USER INSTRUCTIONS

5903521 REv. J

3328XXX

3329XXX

3328XXX

A L W

3328010 10 m 2.8 kg

3328020 20 m 3.4 kg

3328030 30 m 4.0 kg

3328040 40 m 4.6 kg

3328050 50 m 5.1 kg

3328060 60 m 5.7 kg

3328070 70 m 6.3 kg

3328080 80 m 6.8 kg

3328083 83 m 7.0 kg

3328090 90 m 7.4 kg

3328100 100 m 8.0 kg

3328110 110 m 8.5 kg

3328120 120 m 9.1 kg

3328130 130 m 9.7 kg

3328140 140 m 10.3 kg

3328150 150 m 10.8 kg

3328175 175 m 12.2 kg

3328200 200 m 13.7 kg

3328225 225 m 15.1 kg

3328250 250 m 16.5 kg

3328275 275 m 17.9 kg

3328300 300 m 19.3 kg

3328400 400 m 24.9 kg

3328500 500 m 30.5 kg

3329XXX

A L W

3329010 10 m 2.8 kg

3329020 20 m 3.4 kg

3329030 30 m 4.0 kg

3329040 40 m 4.6 kg

3329050 50 m 5.1 kg

3329060 60 m 5.7 kg

3329070 70 m 6.3 kg

3329080 80 m 6.8 kg

3329083 83 m 7.0 kg

3329090 90 m 7.4 kg

3329100 100 m 8.0 kg

3329110 110 m 8.5 kg

3329120 120 m 9.1 kg

3329130 130 m 9.7 kg

3329140 140 m 10.3 kg

3329150 150 m 10.8 kg

3329160 160 m 11.4 kg

3329175 175 m 12.2 kg

3329200 200 m 13.7 kg

3329225 225 m 15.1 kg

3329250 250 m 16.5 kg

3329275 275 m 17.9 kg

3329300 300 m 19.3 kg

3329400 400 m 24.9 kg

3329500 500 m 30.5 kg

ROLLGLISSTM R550

Rescue & Escape Device

EN 341:1992, Class A - 1 User

EN 341:1992, Class C - 2 Users

EN 1496:2006, Class B - 1 User

3 5

A B C

A. B. C. D.

E. F. G.

7 8

RH R

2777

∅8mm-16mm

10 11

1 3

1 2 3

30 40

6050

30 40

6050

Before each use, inspect

device in accordance with user manual, including

condition of connectors, legibility of labels, and

evidence of damage, defects, or missing parts.

Inspection by a competent person

required at least annually.

See user manual.

125

141kg

(310 lb)

Max

500m

(1640 ft)

Max.

141kg

(310 lb)

100m (330 ft)

Max.

AB1 B2

282 kg (620lb)

1 m (3ft) Max

282kg

(620 lb)

Max

175m

(574 ft)

Max.

Mfrd (yr/mo):

Lot:

Model No:

System Length (m, ft):

INSPECTION

Two users up to:

282 kg (620 lb) - 350 m (1148 ft)

Single users to:

141 kg (310 lb) - 5500 m (18044 ft)

Single users to:

100 kg (220 lb) - 7755 m (25442 ft)

Single users to:

75 kg (165 lb) - 11000 m (36089 ft)

SPECIFICATIONS:

Rope Material: 9.5 mm (3/8")

polyamide static kernmantle rope

Anchorage Strength Required

1406 kg (3100 lbs)

9510146 Rev. E

Rollgliss R550

Rescue & Escape Device

Avoid descending into electrical, thermal,

chemical or other hazards. Use only the rope

provided by 3M as part of this system.

See User Manual for

additional information.

WARNING

+60°C

0°C

-40°C

3M.com/FallProtection

C B

J K L

M N O

FORM NO: 5908259 REV: A 7

SAFETY INFORMATION

Please read, understand, and follow all safety information contained in these instructions prior to the use of this Pre-

Engineered Rescue System. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH.

These instructions must be provided to the user of this equipment. Retain these instructions for future reference.

Intended Use:

This Pre-Engineered Rescue System is intended for use as part of a complete personal fall protection and/or rescue system.

Use in any other application including, but not limited to, material handling, recreational or sports related activities, or other activities not

described in the User Instructions, is not approved by 3M and could result in serious injury or death.

This system is only to be used by trained users in workplace applications.

!WARNING

This Pre-Engineered Rescue System is intended for use as part of a complete personal fall protection and/or rescue system. It is expected

that all users be fully trained in the safe installation and operation of their Pre-Engineered Rescue System. Misuse of this system

could result in serious injury or death. For proper selection, operation, installation, maintenance, and service, refer to these User

Instructions and all manufacturer recommendations, see your supervisor, or contact 3M Technical Service.

• To reduce the risks associated with working with a Pre-Engineered Rescue System which, if not avoided, could result

in serious injury or death:

- Inspect the system before each use and at least annually. Inspect in accordance with the User Instructions.

- If inspection reveals an unsafe or defective condition in the device or a component of the device, remove the device from service

and repair or replace according to the User Instructions.

- Label the system ‘UNUSABLE’ and immediately remove the system from service if it has been subjected to fall arrest or impact

force. Inspect and handle the system according to the User Instructions.

- Ensure the rescue system and lifeline are kept free from all obstructions including, but not limited to, entanglement with other

workers, yourself, and surrounding objects.

- Follow all manufacturer recommendations when connecting a lifeline.

- When performing rescue operations, always utilize fall protection safety measures as determined by your workplace rescue plan.

- Do not touch parts of devices exposed to high friction during or after long descents, as these parts may get hot and cause burns.

- Ensure proper edge protection is used if the lifeline may contact sharp edges or corners.

- Ensure a clear descent path, and that the landing area is clear of any obstructions or hazards that you may contact.

- Ensure that systems/subsystems assembled from components made by different manufacturers are compatible and meet

the requirements of applicable standards, including the ANSI Z359 or other applicable fall protection codes, standards, or

requirements. Always consult a Competent and/or Qualied Person before using these systems.

- (AUTOMATIC DESCENT DEVICES) Only use in rescue applications.

- (AUTOMATIC DESCENT DEVICES) Always record usage as dened by the User Instructions and remove from service in

accordance with usage limits listed in the User Instructions.

- (ROPE LIFELINE SYSTEMS) Use only rope described and approved in the User Instructions.

• To reduce the risks associated with working at height which, if not avoided, could result in serious injury or death:

- Ensure your health and physical condition allow you to safely withstand all of the forces associated with working at height.

Consult with your doctor if you have any questions regarding your ability to use this equipment.

- Never exceed allowable capacity of your fall protection equipment.

- Never exceed maximum free fall distance of your fall protection equipment.

- Do not use any fall protection equipment that fails pre-use or other scheduled inspections, or if you have concerns about the use

or suitability of the equipment for your application. Contact 3M Technical Services with any questions.

- Some subsystem and component combinations may interfere with the operation of this equipment. Only use compatible

connections. Consult 3M prior to using this equipment in combination with components or subsystems other than those described

in the User Instructions.

- Use extra precautions when working around moving machinery (e.g. top drive of oil rigs) electrical hazards, extreme

temperatures, chemical hazards, explosive or toxic gases, sharp edges, or below overhead materials that could fall onto you or

the fall protection equipment.

- Use Arc Flash or Hot Works systems when working in high heat environments.

- Avoid surfaces and objects that can damage the user or equipment.

- Ensure there is adequate fall clearance when working at height.

- Never modify or alter your fall protection equipment. Only 3M or parties authorized in writing by 3M may make repairs to the

equipment.

- Prior to use of fall protection equipment, ensure a rescue plan is in place which allows for prompt rescue if a fall incident occurs.

- If a fall incident occurs, immediately seek medical attention for the fallen worker for the worker who has fallen.

- Do not use a body belt for fall arrest applications. Use only a Full Body Harness.

- Minimize swing falls by working as directly below the anchorage point as possible.

- If training with this device, a secondary fall protection system must be utilized in a manner that does not expose the trainee to

an unintended fall hazard.

- Always wear appropriate personal protective equipment when installing, using, or inspecting the device/system.

;Prior to installation and use of this equipment, record the product identication information from the ID label in the

Inspection and Maintenance Log (Table 2) at the back of this manual.

PRODUCT DESCRIPTION:

Figure 1 illustrates the 3M™ DBI-SALA®Rollgliss™ R550 Rescue & Escape Device (R550 Device). The R550 Device is a rescue

device that is intended to lower one or two people simultaneously from an elevated height to a lower level in a rescue situation.

Figure 2 illustrates components of the R550 Device. See Table 1 for Component Specications. The body of the R550 Device

is comprised of the Housing Assembly (A). The Rope Sheave (B) is held within the Housing Assembly and ensures smooth

operation of the Lifeline (C). The Anchor Loop (D) secures the Carabiner (E) to the top of the system, in addition to modular

components; in conjunction, the two components secure the R550 Device to an anchorage point. The Thimble (F) of the Lifeline

secures the Snap Hooks (G), which connect to the harness of the user. The Rescue Hub (H) is attached to the Housing Assembly

and facilitates rescue applications for the 3329XXX series of R550 Device models.

Table 1 – Specications

System Specications:

Product Models: See Figure 1 for a full list of models covered by these user instructions. The last three digits of the

Model Number (A), signied by ‘XXX’, indicate the maximum length (L) in meters.

Capacity: The capacity of the R550 Device depends upon the number of users, the total weight of those

users, the distance to be traveled, and the number of times the device has been used to

maximum descent distance previously.

Users Total Weight

(including tools, clothing, etc.) Maximum

Descent Distance

Number of

Descents of

Maximum Descent

Distance

2 Persons 59 kg - 282 kg 175 m 2

1 Person 59 kg - 141 kg 500 m 11

1 Person 59 kg - 100 kg 500 m 15

1 Person 59 kg - 75 kg 500 m 22

Maximum Recommended

Lifting Capacity and Height

per EN 1496: 2006 Class B

1 Person: 141 kg for a distance of 100 m

2 Persons: 282 kg for a distance of 1m for emergency

rescue only

Anchorage Strength: The structure to which the R550 Device is mounted must be capable of sustaining force in the

anticipated direction(s) of loading. Each Anchorage Point location must be capable of sustaining

the following values:

EN 795 12 kN (2698 lbf)

When more than one R550 Device is attached to an anchorage the strengths stated above must

be multiplied by the number of descent devices attached to the anchorage.

Service Temperature -40°C (-40°F)

Minimum Service Temperature

Anchorage Connector

Breaking Strength: 22.2 kN (5,000 lbs)

Minimum Breaking Strength

Standards: The R550 Device has been tested in accordance with the standards identied on the front cover of

these user instructions.

Weight: See Figure 1 for the weight (W) of each product model.

Component Specications:

Figure 2

Reference Component Materials

A Housing Assembly Aluminum/Steel

B Rope Sheave Aluminum

C Lifeline 9.5 mm (3/8”) Polyamide Static Kernmantel Rope

D Anchor Loop Stainless steel

E Carabiner Steel (2000112)

F Thimble Plastic; 9.5 mm (3/8”) nylon rope

G Snap Hook Steel (9502116)

H Rescue Hub Nylon

Table 1 – Specications

Performance Specications:

Minimum Descent Load: 59 kg (130 lb.)

Maximum Allowed Descent Height: 1 Person: 500 m when system length permits

2 Persons: 175 m when system length permits

Nominal Descent Speed: 1 Person: 0.6 m/s - 0.9 m/s

2 Persons: 0.6 m/s - 1.2 m/s

Maximum Consecutive Descents:

The Maximum Number of Consecutive Descents is equal to the Total

Cumulative Descent Distance divided by the Descent Height. Total

Cumulative Descent Distances for various weight limitations are as

follows:

2 Persons up to 282 kg 350 m

1 Person to 141 kg 5,500 m

1 Person to 100 kg 7,755 m

1 Person to 75 kg 11,000 m

Maximum Descent Energy Rating:

The Descent Energy Rating of your R550 Rescue & Escape Device is a

calculable measure of wear on your device. Factors inuencing Descent

Energy Rating include user weight, descent height, the number

of previous descents, and the number of simultaneous users. The

Maximum Descent Energy Rating is the maximum allowable Descent

Energy Rating of your R550 Rescue & Escape Device. If your device

exceeds this number, it must be removed from service immediately

and managed according to the specics of Section 4.1. The Maximum

Descent Energy Rating of your R550 Rescue & Escape Device is

determined by the number of users and the applicable standard for

use:

Standard Number of

Simultaneous Users* Maximum Descent

Energy Rating

EN 341.1992

(Class A) One user 5,531,700 ft-lb

(7,500,000 joules)

EN 341.1992

(Class C) Two users 368,700 ft-lb

(500,000 joules)

;*All users must weigh no more than 140 kg (310 lb.) each.

At any time, the Descent Energy Rating of your R550 Device must not

exceed this value. Descent Energy Rating can be calculated with the

following equation:

E = W x H x N

Where “E” is the Descent Energy Rating in foot-pounds (ft-lbs), “W”

is the User Weight in pounds (lbs), “H” is the Descent Height in feet

(ft), and “N” is the total number of descents your R550 Device has

experienced.

If, at any time, your R550 Device has a Descent Energy Rating (E)

equal to or greater than the Maximum Descent Energy Rating, it must

be removed from service immediately and marked “DO NOT USE”.

For metric units, the following equation should be used instead:

E = W x H x N x G

Where “E” is the Descent Energy Rating in Newton-meters (N-m),

“W” is the User Weight in kilograms (kg), “H” is the Descent Height in

meters (m), “N” is the total number of descents your R550 Device has

experienced, and “G” is the acceleration due to gravity (9.81 m/s2).

1.0 PRODUCT APPLICATION

1.1 PURPOSE: The R550 Rescue & Escape Device is intended to lower one or two people simultaneously from an elevated

height to a lower level in a rescue situation. Multiple people may descend one after another using the device. The descent

speed is automatically limited during descent. Models incorporating a hand wheel allow for raising persons a short

distance to facilitate rescue (1m).

;Rescue Only: This device is for use in rescue situations only. Do not connect Lifting Equipment to the R550 Rescue

& Escape Device and do not use the device for any purpose other than for rescue.

1.2 STANDARDS: Your R550 Rescue & Escape Device conforms to the national or regional standard(s) identied on the front

cover of these instructions. If this product is resold outside the original country of destination, the re-seller must provide

these instructions in the language of the country in which the product will be used.

1.3 SUPERVISION: Use of this equipment must be supervised by a Competent Person1.

1.4 TRAINING: This equipment must be installed and used by persons trained in its correct application. This manual is to be

used as part of an employee training program as required by CE, and/or regional regulations. It is the responsibility of

the users and installers of this equipment to ensure they are familiar with these instructions, trained in the correct care

and use of this equipment, and are aware of the operating characteristics, application limitations, and consequences of

improper use of this equipment.

1.5 RESCUE PLAN: When using this equipment and connecting subsystem(s), the employer must have a rescue plan and

the means at hand to implement and communicate that plan to users, authorized persons2, and rescuers3. A trained,

on-site rescue team is recommended. Training should be provided on a periodic basis to ensure rescuer prociency. Team

members should be provided with the equipment and techniques necessary to perform a successful rescue. Rescuers

should be provided with these User Instructions.

1.6 INSPECTION FREQUENCY:

The R550 Rescue & Escape Device shall be inspected by the user before each use and,

additionally, by a competent person other than the user at intervals of no longer than one year.

Inspection procedures

are described in the “Inspection and Maintenance Log” (Table 2). Results of each Competent Person inspection should be

recorded on copies of the “Inspection and Maintenance Log”.

1.7 AFTER A FALL: If the R550 Rescue & Escape Device is subjected to the forces of arresting a fall, it must be removed

from service immediately, clearly marked “DO NOT USE”, and then either destroyed or forwarded to 3M for replacement or

repair.

2.0 SYSTEM REQUIREMENTS

2.1 ANCHORAGE: The structure on which the R550 Rescue & Escape Device is placed or mounted must meet the Anchorage

specications dened in Table 1.

2.2 DESCENT PATH AND LANDING AREA CLEARANCE: The planned descent path must be unobstructed. The landing

area must be clear of obstructions to permit safe landing of the user. Failure to provide an unobstructed descent path and

landing area may result in serious injury. Maintain a minimum distance of 31 cm away from any vertical surface to ensure

safe descent.

2.3 HAZARDS: Use of this equipment in areas with environmental hazards may require additional precautions to prevent

injury to the user or damage to the equipment. Hazards may include, but are not limited to: heat, chemicals, corrosive

environments, high voltage power lines, explosive or toxic gases, moving machinery, sharp edges, or overhead materials

that may fall and contact the user or device. Contact 3M Technical Services for further clarication.

2.4 SHARP EDGES: Avoid using this equipment where system components will be in contact with, or scrape against,

unprotected sharp edges and abrasive surfaces. An Edge Protector (Figure 5) or protective padding must be used when

descending over sharp edges or abrasive surfaces.

2.5 COMPONENT COMPATIBILITY: 3M equipment is designed for use with 3M approved components and subsystems

only. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility of

equipment and may affect the safety and reliability of the complete system.

2.6 CONNECTOR COMPATIBILITY: Connectors are considered to be compatible with connecting elements when they

have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to

inadvertently open regardless of how they become oriented. Contact 3M if you have any questions about compatibility.

Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbf (22.2 kN). Connectors

must be compatible with the anchorage or other system components. Do not use equipment that is not compatible.

Non-compatible connectors may unintentionally disengage (see Figure 3). Connectors must be compatible in size, shape,

and strength. If the connecting element to which a snap hook or carabiner attaches is undersized or irregular in shape, a

situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner (A). This force

may cause the gate to open (B), allowing the snap hook or carabiner to disengage from the connecting point (C).

1 Competent Person: One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary,

hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.

2 Authorized Person: A person assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard.

3 Rescuer: Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system.

4 Inspection Frequency: Extreme working conditions (harsh environments, prolonged use, etc.) may require increasing the frequency of competent person

inspections.

2.7 MAKING CONNECTIONS: Snap hooks and carabiners used with this equipment must be self-locking. Ensure all

connections are compatible in size, shape and strength. Do not use equipment that is not compatible. Ensure all

connectors are fully closed and locked.

3M connectors (snap hooks and carabiners) are designed to be used only as specied in each product’s user’s instructions.

See Figure 4 for examples of inappropriate connections. Do not connect snap hooks and carabiners:

A. To a D-ring to which another connector is attached.

B. In a manner that would result in a load on the gate. Large throat snap hooks should not be connected to standard

size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates, unless the

snap hook complies is equipped with a 3,600 lbf (16 kN) gate. Check the marking on your snap hook to verify that it

is appropriate for your application.

C. In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and

without visual conrmation seems to be fully engaged to the anchor point.

D. To each other.

E. Directly to webbing or rope lanyard or tie-back (unless the manufacturer’s instructions for both the lanyard and

connector specically allows such a connection).

F. To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock, or that

roll-out could occur.

G. In a manner that does not allow the connector to align properly while under load.

3.0 INSTALLATION

;Installation of the Rollgliss™ R550 Rescue & Escape Device must be supervised by a Qualied Person1. The

installation must be certied by a Competent Person as meeting the criteria for a Certied Anchorage, or that it is

capable of supporting the potential forces that could be encountered during a fall.

3.1 PLANNING: Plan your R550 Device and how it will be used before starting your work. Account for all factors that may

affect your safety before, during and after a fall. Consider all requirements, limitations and specications dened in

Section 2 and Table 1.

3.2 INSTALLING THE R550 RESCUE & ESCAPE DEVICE: The R550 Device may be connected to an anchorage or to a xed

ladder. Ensure that the R550 Device is properly installed before use, according to the following procedures:

;Per EN 1496:2002, the maximum distance that a fall victim may be lowered with the R550 Rescue & Escape Device is

2.0 m (6.56 ft). For distances exceeding this limit, rescue should be performed with the descent function of this device.

See “Single-Person Unassisted Escape” and “Simultaneous Rescue and Escape” within Section 4.2.

;When connecting the R550 Device to an Anchorage, conrm that the connection arrangement will not block or

restrict a descent.

• Connecting the R550 Device to an Anchorage: See Figure 6 for examples of connection of the R550 Descender to

an anchorage. See Section 2 for compatibility and anchorage strength requirements.

A Anchorage

B Anchorage Connector

C Carabiner

D Web Lanyard

E Anchorage Connector (Web Sling)

• Connecting the R550 Device to a Fixed Ladder: See Figure 7 for an example of attachment of the R550

Descender to the rungs of a xed ladder using a 3M Ladder Bracket accessory. The R550 Device mounts on the

Ladder Bracket by tting the lower eye of the R550 over the pin on the Ladder Bracket and inserting the Ball Lock Pin

through mounting holes in the R550 Anchor Loop and Ladder Bracket. R550 Descenders mounted with the Ladder

Bracket still require that the unit be secured by the anchorage handle to an anchorage of sufcient strength. See

Section 2 for anchorage strength requirements.

A Anchorage

B Anchorage Connector (Web Sling)

C Carabiner

D Ball Lock Pin

EFixed Ladder

F Ladder Rungs

G Ladder Bracket

• Preparing the Lifeline: Lower one end of the lifeline to the ground or landing below. Ensure that the lifeline is free

of knots or kinks.

4.0 USE

4.1 BEFORE EACH USE: Verify that your work area and Personal Fall Arrest System (PFAS) meet all criteria dened in

Section 2 and that a formal Rescue Plan is in place. Inspect the R550 Rescue & Escape Device per the ‘User’ inspection

points dened on the “Inspection and Maintenance Log” (Table 2). Conrm that the Descent Energy Rating of the device

does not exceed the maximum (see Table 1). If inspection reveals an unsafe or defective condition, or if the device

exceeds the Maximum Descent Energy Rating, do not use the device. Remove the device from service and destroy, or

contact 3M regarding replacement or repair.

4.2 RESCUE APPLICATIONS: The R550 Rescue & Escape Device may be used for rescue applications according to the

following methods:

;Do not use a body belt with this equipment. Body belts do not support your entire body, which may result in serious

injury.

;Users of this equipment must be in good physical condition. The user must have the ability to absorb the landing.

;Always wear gloves when handling the lifeline to control descent speed.

SINGLE-PERSON UNASSISTED ESCAPE: Procedures for performing an unassisted descent with the R550 Rescue

System are as follows:

1. Connect to a Full Body Harness or other Body Support (Figure 8): A full body harness or other means of

supporting the user must be used with the R550 Device. Do not use a body belt with this device. When using a full

body harness, connect the Snap Hook on the lifeline to the sternal D-ring (A) or dorsal D-ring (B). Ensure the D-ring

is positioned to hold the user upright. See the full body harness manufacturer’s instructions for more information.

2. Prepare the Lifeline for Descent: Prior to descent, the section of lifeline between the user and the R550 Device

must be tightened to remove any slack. Tighten the lifeline by pulling on the free end of the rope until slack between

the user and R550 Device is removed. Once the lifeline is taut, hold the free end of the lifeline tightly until descent is

initiated.

3. Descend to Safety: Release the free end of the lifeline to initiate descent. Descent speed will be automatically

controlled to a rate described in Table 1 by the R550 Device’s centrifugal brake. Descent may be slowed, interrupted

or prevented by using the following methods (see Figure 10):

1: Slow or interrupt descent by rmly grasping the free end of the Lifeline (A).

2: Use the Pigtail (B) while rmly grasping the free end of the Lifeline (A) to provide additional descent

control.

3: Prevent unintentional descent by securing the free end of the Lifeline (A) with the Pigtail (B) and Cam Cleats

(C). Bend your knees to prepare for landing. After landing, disconnect the lifeline from the body support.

;The R550 Device may become hot during use which could injure the user if parts other than those used to

control the descent are touched. Use beyond the specied load and descent length limits may generate excessive

heat which could damage the descent line.

4. Prepare for the Next Descent: After use of the R550 Device, the lifeline must be pulled through the device as

needed to position a lifeline end and Snap Hook adjacent to the next person to descend.

REMOTE ASSISTED RESCUE: See Figure 9.1 for reference. The R550 Device is equipped with a Rescue Hub (RH) which

can be used in remote assisted rescues to raise the fall victim to permit removal of their fall arrest subsystem (lanyard,

etc.) prior to descent to safety. Procedures are as follows:

;During a rescue, there should be direct or indirect visual contact or some other means of communication with the fall victim

at all times during the rescue process.

1. Lower or Raise One End of the Lifeline to the Victim: Pull the lifeline (L) through the R550 Device (A) as needed

until the snap hook (B) on one end of the lifeline is adjacent to the desired connection point on the victim’s body

support (C).

2. Connect to the Victim’s Full Body Harness or other Body Support: Connect the snap hook (B) on the rescue

end of the lifeline to the sternal D-ring or dorsal D-ring (C) (also see Figure 8 for D-ring locations). Ensure the D-ring

is positioned to hold the user upright.

;In the event the connection point on the victim’s body support is not within reach, the rope grab accessory (Figure 9.3, D)

can be attached upside down (ò) on the victim’s lanyard (VL) and locked in place. The snap hook on the R550 lifeline (L) can

be attached to the eye (E) on the rope grab (D) and the rescue hub (RH) can be used to raise the victim to safety or to a point

where their initial fall protection system can be released to allow lowering the victim to safety.

3. Raise the Victim to Disconnect the Fall Arrest Subsystem: Rotate the Rescue Hub (RH) to raise the victim’s

weight from the fall arrest subsystem and onto the R550 Device. Secure the Free End of the lifeline with the

R550 Device’s Pigtail and Cam Cleats to prevent unintentional descent (see Figure 10). Disconnect the Victim’s fall

arrest subsystem (lanyard, etc.).

• Alternate Option (Figure 11): The R550 Device is also congured to allow a Power Drill (minimum 12 mm

chuck and 45 N-m torque) to be attached to the center of the Rescue Hub which can be used in remote assisted

rescues to raise the fall victim. (See Table 1 for an example of lifting distances.) Attach the Power Drill directly

to the shaft at the center of the Rescue Hub (see Figure 10). Use the attached Power Drill to rotate the Rescue

Hub to raise the victim’s weight from the fall arrest subsystem and onto the R550 Device. Secure the Free End

of the lifeline with the R550 Device’s Pigtail and Cam Cleats to prevent unintentional descent (see Figure 10).

Detach the Power Drill by lowering the victim’s weight onto the unit’s Pigtail and Cam Cleats and then releasing

the Power Drill from the center of the Rescue Hub. Once the Powered Drill is removed, disconnect the Victim’s

fall arrest subsystem (lanyard, etc.).

Table 1: Single Battery Lifting Distances in either direction for DeWalt 18V Drill (Model DCD990M2)

Low Speed Medium Speed High Speed

100kg Load 76m* 76m* 53m*

141kg Load 61m* 46m* NA**

* Lifting distance based on full battery charge, ambient temperature of 22° C.

** High speeds with high loads not recommended.

;Power Drill lifting capabilities will vary with victim load, battery charge, drill model, and environmental

conditions. The lowest drill speed setting is recommended to maximize battery life and to reduce the risk of

damaging the drill or the R550 Descender. Loads greater than 141 kg should not be lifted with the Power Drill

option. Lifting in reverse direction will typically decrease the lifting distance capacity of a single battery charge.

4. Prepare the Lifeline for Descent: Prior to descent, the section of lifeline between the user and the R550 Device

must be tightened to remove any slack. Tighten the lifeline by pulling on the free end of the lifeline until slack

between the user and R550 Device is removed. Once the lifeline is taut, hold the free end of the lifeline tightly until

descent is initiated.

5. Descend to Safety: Release the free end of the lifeline to initiate descent. Descent speed will be automatically

controlled to a rate described in Table 1 by the R550 Device’s centrifugal brake. Descent may be interrupted by rmly

grasping the free end of the lifeline (see Figure 10). Bend your knees to prepare for landing. After landing, disconnect

the lifeline from the body support. Record all descents in the Descent Log (Table 3).

;The R550 Rescue & Escape Device may become hot during use which could injure the user if parts other

than those used to control the descent are touched. Use beyond the specied load and descent length limits may

generate excessive heat which could damage the descent line.

SIMULTANEOUS RESCUE AND ESCAPE: See Figure 9.2. In situations where the fall victim requires assistance,

simultaneous rescue and escape allows a rescuer to accompany the victim during descent:

;During a rescue, there should be direct or indirect visual contact or some other means of communication with the fall victim

at all times during the rescue process.

;Two-person descents with the R550 Device should not exceed a total combined weight (including tools,

clothing, body support, etc.) of 282 kg and a descent distance of 175 m.

1. Descend to the Victim: In situations where the fall victim is suspended by their existing fall arrest subsystem, it will

be necessary for the rescuer to descend to the victim’s location to provide assistance. Descend to the victim per the

steps in Section 4.2 - “Single Person Unassisted Escape”.

;When the victims position is reached, descent can be interrupted by rmly grasping and holding the free end

of the rope (see Figure 10). If a secondary rescuer is available at the R550 Device, the free end of the rope can be

passed through the pigtail and then secured in the cam cleats to prevent unintentional descent while the primary

rescuer is securing the victim.

2. Connect the Victim to the R550 Device: Connect a rescue lanyard (RL) (or similar equipment) between the lifeline

snap hook connected to the rescuer’s full body harness front D-ring (RD) or the back D-ring on the victim’s full body

harness (C).

;Do not use a body belt with this equipment. Body belts do not support your entire body, which may result in

serious injury.

3. Disconnect the Victim’s Fall Arrest Subsystem: Ensure that the victim is securely attached to the R550 Device

and then detach the victim’s fall arrest subsystem (lanyard, etc.) to free the victim for descent.

;If a secondary rescuer is available at the R550 Rescue & Escape Device, the Rescue Hub can be used to raise

the victim slightly for detachment of their fall arrest subsystem.

4. Descend to Safety: Release the free end of the lifeline to initiate descent. Descent speed will be automatically

controlled to a rate described in Table 1 by the R550 Device’s centrifugal brake. Descent may be interrupted by rmly

grasping the free end of the lifeline (see Figure 10). Bend your knees to prepare for landing. After landing, disconnect

the lifeline from the body support. Record all descents in the Descent Log (Table 3).

;The R550 Device may become hot during use which could injure the user if parts other than those used to

control the descent are touched. Use beyond the specied load and descent length limits may generate excessive

heat which could damage the descent line.

4.3 AFTER A RESCUE: The R550 Device must be removed from service following use in a rescue event. The R550 Device

should then be destroyed or sent to an authorized service center for inspection and repair. See Section 5.3 for more

information.

5.0 INSPECTION

;After product has been removed from service, it may not be returned to service until a Competent Person

conrms in writing that it is acceptable to do so.

5.1 INSPECTION FREQUENCY: The R550 Device must be inspected at the intervals dened in Section 1. Additionally, the

R550 Device must be sent to an authorized service center for inspection and service every ve years. See Section 5.3

for more information. Inspection procedures are described in the “Inspection and Maintenance Log” (Table 2). Inspect

all other components of the Fall Protection System per the frequencies and procedures dened in the manufacturer’s

instructions.

;Humidity Resistant Case Inspection: If the R550 Device is stored continuously in a Humidity Resistant Case (see

Figure 12), monthly and yearly inspections are not required and the device may be sent to an authorized service center

at intervals not to exceed ten years. In addition to inspection prior to each use, the Humidity Indicator on the case (see

Figure 12) should be inspected annually and the date and inspector’s initials logged on the Case Inspection Label. If the

Humidity Indicator displays a reading of 60 or greater (Pie Sector Indicator), the case should be removed from service

and the contents inspected per the procedures dened in the “Inspection and Maintenance Log” (Table 2).

5.2 DEFECTS: If inspection reveals an unsafe or defective condition, or if any doubt should arise as to its condition for safe

use, remove the R550 Device from service immediately and label “DO NOT USE”. Do not attempt to repair the device.

5.3 RECERTIFICATION: After it has been removed from service, or at least every ve years (excluding humidity resistant

case storage), the R550 Device must be sent to an authorized service center for thorough inspection, maintenance, and

recertication.

5.4 PRODUCT LIFE: The functional life of the R550 Device is determined by work conditions and maintenance. As long as the

product passes inspection criteria, it may remain in service.

6.0 MAINTENANCE, SERVICING, STORAGE

6.1 CLEANING: Periodically clean the exterior of the R550 with water and mild detergent. Position the device so excess water

will drain out. Clean labels as required. Clean lifeline with water and mild detergent. Rinse and thoroughly air dry. Do not

force dry with heat. A buildup of dirt, paint, or other materials may prevent the lifeline from pulling through the device.

Ensure no knots are present.

• Humidity Resistant Case: If inspection of the Humidity Indicator per the “Inspection and Maintenance Log”

(Table 2) indicates that the Humidity Resistant Case has experienced high humidity, perform the following

maintenance:

1. Replace the Pie Sector Indicator Disc: See Figure 13 for reference. Replacing the Pie Sector Indicator Disc

requires a new disc to be inserted within the Humidity Indicator. To replace the Indicator Disc:

• Grasp the Humidity Indicator by the Hex Flange (E) on the outside of the Humidity Resisitant Case.

• Insert a 1/2” hex wrench or Allen wrench (A) into the externally-threaded Collar (B) and turn the Collar

counter-clockwise to loosen.

• Remove the Collar (B) from the Humidity Indicator assembly.

• With the Humidity Indicator now open, remove the Teon Washer (C) from within the assembly.

• Remove the old Pie Sector Indicator Disc (D) from the Humidity Indicator.

• Install a new Indicator Disc (9505223) within the Humidity Indicator.

• Place the Teon Washer (C) back inside the Humidity Indicator, on top of the new Indicator Disc.

• Install the externally-threaded Collar (B) over the washer to secure the indicator disc assembly in place.

• Hold the Humidity Indicator by the Hex Flange (E) and torque the externally-threaded Collar (B) to 5-6 N-m

(3.69 - 4.43 ft-lb).

2. Replace Moisture Absorber Packets: Just prior to resealing the humidity resistant case, replace all Moisture

Absorber Packets in the case with new Absorber Packets (9505148). Each new Moisture Absorber Packet is

wrapped in a foil bag. Remove the foil bag before placing the the new packet in the case.

6.2 SERVICE: Only 3M or parties authorized in writing by 3M may make repairs to this equipment. If the R550 Device has

been subject to fall force or if inspection reveals an unsafe or defective condition, remove the system from service and

destroy.

6.3 STORAGE AND TRANSPORT: When not in use, store and transport the R550 Device in a cool, dry, clean environment

out of direct sunlight. Avoid areas where chemical vapors may exist. Thoroughly inspect the device after extended

storage. If the R550 Device cannot be stored in a properly suitable environment, a Humidity Resistant Case should be

used.

;R550 Devices installed at a workstation and left in place between inspections should be adquately protected from

environmental conditions.

7.0 RFID TAG

7.1 LOCATION: 3M product covered in these user instructions is equipped with a Radio Frequency Identication (RFID) Tag.

RFID Tags may be used in coordination with an RFID Tag Scanner for recording product inspection results. See Figure [X]

for where your RFID Tag is located.

7.2 DISPOSAL: Prior to disposing of this product, remove the RFID Tag and dispose/recycle in accordance with local

regulations. For additional information on how to remove the RFID Tag, please refer to the website link below.

Do not dispose of your product as unsorted municipal waste. The crossed-out wheelie bin symbol indicates that

all EEE (Electrical and Electronic Equipment) must be disposed of according to local law through available return

and collection systems. Please contact your dealer or your local 3M representative for further information.

For more information, please visit our website: http://www.3M.com/FallProtection/RFID

8.0 LABELS

Figure 15 illustrates labels present on the R550 Device. Labels must be replaced if they are not present and fully legible.

Information provided on each label is as follows:

ARefer to Table 1.

BRefer to Section 5.

CManufactured (Year/Month)

DSystem Length (meters, feet)

EModel Number

FLot Number

GRead all user instructions.

HTemperature usage range: -40°C to +60°C

IAvoid descending into electrical, thermal, chemical, or other hazards. Use only the rope provided by 3M as part of this

system. See User Manual for additional information.

JConnect the R550 Device to an anchorage.

KPrepare the lifeline.

LConnect to Full Body Harness.

MPrepare lifeline for descent.

NPrepare to descend.

ODescend to safety. (Maximum single user descent height.)

PMaximum lifting weight and height.

QMaximum single user descent weight and height.

RMaximum two user descent weight and height.

SApplicable Standards

Table 2 – Inspection and Maintenance Log

Inspection Date: Inspected By:

Component: Inspection: (See Section 2 for Inspection Frequency)User Competent

Person

R550 Device

(Figure 2) Inspect for loose fasteners and bent or damaged parts.

Inspect the Housing Assembly (A), Rope Sheave (B), Anchor Loop (D),

Thimble (F), and Rescue Hub (H) for distortion, cracks, or other damage.

If the R550 Device is stored in a Humidity Resistant Case, inspect

the Humidity Indicator on the outside of the case (see Figure 12). If

the Humidity Indicator displays a reading of 60 or greater (pie sector

indicator): (1) Open the case and inspect the R550 Device per the

remaining steps. (2) Maintain the case as described in Section 6.1.

Ensure the Lifeline (C) pulls through the device smoothly. Inspect the

entire rope for cuts, burns, severely abraded areas, and excessive wear.

Inspect the Carabiner (E) and Snap Hooks (G) for damage, corrosion, and

working condition.

Inspect the entire unit for signs of corrosion.

Labels

(Figure 15) Ensure that all labels for all products are present and fully legible.

PFAS and Other

Equipment Additional Personal Fall Arrest System (PFAS) equipment (harness, SRL,

etc) that are used with the Anchorage System should be installed and

inspected per the manufacturer’s instructions.

Structure Verify the structure to which the structure is attached meets the strength

requirements from Table 1 in all possible directions of loading.

Serial Number(s): Date Purchased:

Model Number(s): Date of First Use: