ABB Ability Smart Sensor User manual

WARNING
Only qualified individuals who are familiar with appro-
priate national codes, local codes and sound practices
should install, repair or modify electric motor and/
or related accessories. Installation should conform to
appropriate codes and practices. Failure to follow these
instructions could result in serious personal injury, death
and/or property damage.
Electrical live circuit hazard. Do not touch electrically
live parts or equipment. For a safe installation,
disconnect, lockout and tagout the asset’s power
supply before installing or servicing the sensor.
CAUTION
Asset surface temperature hazard. The external
surface of an electric motor may reach temperatures
which can cause discomfort, burns or injury to indi-
viduals who come into contact with the hot surface.
For safety reasons the asset should be switched off
and allowed to cool before attempting to install the
sensor. Asset surface temperatures should only be
measured with suitable instruments and not estima-
ted by hand touch or direct skin contact. Failure to
observe this precaution could result in bodily injury.
Do not replace batteries! Incorrect use of batteries
voids the certifications of the Smart Sensor, such as
hazardous area certifications, safety certifications,
and IP rating. Dispose of used sensors according to
instructions.
ATTENTION
Install as per industry codes and regulations
The Smart Sensor should be installed by technically
qualified personnel. Failure to install the sensor in
compliance with applicable codes and regulations and
according to the manufacturer’s recommendations
may result in electrical shock, fire hazard,
unsatisfactory performance or equipment failure, and
may void the sensor warranty.
IMPORTANT! Read these
instructions in their entirety before
installing the ABB Ability™ Smart
Sensor for hazardous areas with
aluminum clamping bracket.
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INSTALLATION GUIDE
ABB AbilityTM Smart Sensor for motors
Installation with aluminum clamping bracket

Obey the following instructions for the installation of ABB AbilityTM Smart Sensors on assets.
Notes:
1. For effective Bluetooth® communication, mount the sensor with a clear line of sight to any communication
devices to be used (your smartphone or a Bluetooth® gateway).
2. The mounting orientation must be such that the A-axis on the sensor housing is parallel to the rotating
shaft. If this is not physically possible, the T-axis must be parallel to the rotating shaft.
Mounting position on motor
The sensor must be located between the drive-end and non-drive-end bearings, as close to the center as
possible.
Note: The sensor mount cannot be removed after installation.
Supported motors
This mounting instruction applies for fin-cooled motors equivalent to frame sizes IEC 160–450.
For information on motor types monitored with the ABB AbilityTM Smart Sensor, visit
www.abb.com/smartsensor.
Installation instructions
2ABB ABILITY™ SMART SENSOR FOR MOTORS INSTALLATION GUIDE FOR ALUMINUM CLAMPING BRACKET
Quick start guide
For more detailed instructions, visit www.abb.com/smartsensor.
Step Instructions Additional information
1Install the ABB Ability™ Smart
Sensor Platform App.
The Smart Sensor Platform App can be found in
App Store (Apple) and Google Play Store (Android).
Note: In some countries, these stores may not be accessible. For
more information see www.abb.com/smartsensor.
2Register in the ABB Ability™ Smart
Sensor Platform App.
- Follow the sign-up link in the app.
- Alternatively, you can sign up on the web portal at
https://smartsensor.abb.com.
- Skip this step if you have already registered.
3 Log in to the ABB Ability™ Smart
Sensor Platform App.
- Create or join an existing organization.
- Follow the instructions on the screen.
4 Activate the sensor with the ABB
Ability™ Smart Sensor Platform App
- Navigate to the main menu in the app and tap
“Activate Sensor”.
- Follow the instructions displayed on the mobile screen.
5Install the ABB AbilityTM Smart
Sensor.
- Make sure that you have the required components.
- Install the sensor according to the installation steps in this
manual.
6 Commission the asset in the ABB
Ability™ Smart Sensor Platform App.
- Navigate to the “Commission new asset” menu in the app.
- Follow the instructions on the screen.
7 Take first measurements and check
the asset condition.
Select the asset and navigate to “Load Measurements”.
8Activate the sensor’s subscription Manually with the ABB Ability™ Smart Sensor Platform App
or automatic renewals on ABB Marketplace.

Step 1
Check the gap between the legs of the mounting bracket to match the
thickness of your motor’s cooling fins. If necessary, use a vise to tighten
the bracket so that it can clamp firmly onto the cooling fin.
ABB ABILITY™ SMART SENSOR FOR MOTORS INSTALLATION GUIDE FOR ALUMINUM CLAMPING BRACKET 3
Note
Make sure that the bracket can be clamped to the cooling fin such that
the neighboring fins do not prevent attaching the sensor.
Installation steps
CAUTION
Review and obey all manufacturer’s instructions and safety precautions
when using glue.
Step 2
Degrease the upper and lower surfaces of the selected fin at the
recommended mounting position.
Step 3
Apply LoctiteTM 454 or similar glue to the clamping bracket legs before
attaching it to the fin.
Step 4
Clamp the mounting bracket onto the cooling fin of the
asset.
CAUTION
Review and obey all manufacturer’s instructions and safety precautions
when using degreasing agent.
1Aluminum clamping bracket
2Two Hexagon socket screws M4 x 8 mm
3Hexagon socket screw 1/4” x 5/16” (UNF 28)
4 ABB Ability™ Smart Sensor
5Rubber gloves
6
Loctite™ Blue or similar threadlocker
7
Allen wrench (3 mm)
Materials needed for the installation
WARNING
Direct skin exposure to solvents and/or threadlocker could cause discomfort or injury, including but not
limited to burning or skin irritation. Use appropriate protective gloves and goggles when following these
instructions.

9AKK107414 REV E EN 05-2021
Step 8
Make sure that the bottom plate of the ABB Ability Smart
Senor makes contact with the central hexagon socket
set screw of the mounting bracket. If necessary, adjust
the middle screw with Loctite™ Blue or equivalent thread
locker.
Step 6
Make sure that the mounting bracket is securely fastened
and that the cooling fin edge touches the inside face of the
bracket.
Step 7
Fasten the ABB Ability™ Smart Sensor to the mounting
bracket by using the two hexagon socket screws.
Note: After commissioning, the sensor has a two-month
trial period with full functionality. After the trial period,
the usage can be continued by activating a subscription
acquired from a local ABB sales unit or from ABB Ability
MarketplaceTM. Contact your local ABB partner to know if
the ABB Ability MarketplaceTM is available in your region.
Step 9
Activate the sensor and commission the asset.
See section Quick start guide, steps 5–7.
4
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For questions, feedback and support, contact:
Product information
www.abb.com/smartsensor
Support
[email protected]
Subscriptions
https://eu.marketplace.ability.abb/
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We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With re-
gard to purchase orders, the agreed par-
ticulars shall prevail. ABB Ltd does not ac-
cept any responsibility whatsoever for
potential errors or possible lack of infor-
mation in this document.
We reserve all rights in this document and
in the subject matter and illustrations con-
tained therein. Any reproduction, disclo-
sure to third parties or utilization of its
contents – in whole or in parts – is forbidden
without prior written consent of ABB Ltd.
Copyright© 2021 ABB
All rights reserved
Step 5
Use a hammer with a rubber or plastic head to insert the
mounting bracket until the edge of the cooling fin touches
the inside face of the bracket.
Note: Do not hit the central screw of the bracket!
CAUTION
Review and follow all manufacturer’s instructions
and safety precautions when using mounting threadlocker.