ABB Eden OSSD User manual

2TLC172272M0201 Rev E
—
SAFETY PRODUCTS
Eden OSSD
Coded non-contact safety sensor
Product Manual

2TLC172272M0201 Rev E 2
Read and understand this document
Please read and understand this document before using the products. Please consult your ABB JOKAB SAFETY
representative if you have any questions or comments.
WARRANTY
ABB JOKAB SAFETY’s exclusive warranty is that the products are free from defects in materials and
workmanship for a period of one year (or other period if specified) from date of sale by ABB JOKAB SAFETY.
ABB JOKAB SAFETY MAKES NO WARRANTY OR REPRESENTATION, EXPRESSED OR IMPLIED, REGARDING NON-
INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS, ANY BUYER
OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL
SUITABLY MEET THE REQUIREMENTS OR THEIR INTENDED USE. ABB JOKAB SAFETY DISCLAIMS ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED.
LIMITATIONS OF LIABILITY
ABB JOKAB SAFETY SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH
CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on
which liability asserted.
IN NO EVENT SHALL ABB JOKAB SAFETY BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS ABB JOKAB SAFETY’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE
PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO ABUSE, MISUSE, OR
INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
ABB JOKAB SAFETY shall not be responsible for conformity with any standards, codes, or regulations that
apply to the combination of products in the customer’s application or use of the product. At the customer’s
request, ABB JOKAB SAFETY will provide applicable third party certification documents identifying ratings
and limitations of use that apply to the products. This information by itself is not sufficient for a complete
determination of the suitability of the products in combination with the end product, machine, system, or
other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
•Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions
or uses not described in this document.
•Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, and installations subject to separate industry or
government regulations.
•Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE
ABB JOKAB SAFETY PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
While every effort has been taken to ensure the accuracy of the information contained in this manual
ABB JOKAB SAFETY cannot accept responsibility for errors or omissions and reserves the right to make
changes and improvements without notice. Performance data given in this document is provided as a guide
for the user in determining suitability and does not constitute a warranty. It may represent the result of
ABB JOKAB SAFETY’S test conditions, and the users must correlate it to actual application requirements.
Actual performance is subject to the ABB JOKAB SAFETY Warranty and Limitations of Liability.

2TLC172272M0201 Rev E 3
Table of Contents
1Introduction............................................................................................................................5
Scope ..................................................................................................................................................... 5
Audience ................................................................................................................................................ 5
Prerequisites ......................................................................................................................................... 5
Special notes ......................................................................................................................................... 5
2Overview .................................................................................................................................6
General description............................................................................................................................... 6
Safety regulations................................................................................................................................. 6
3Models of Adam and Eva.......................................................................................................7
Adam OSSD............................................................................................................................................ 7
Eva.......................................................................................................................................................... 7
4Electrical connections ...........................................................................................................8
Adam OSSD-Info M12-8......................................................................................................................... 8
Adam OSSD-Reset M12-8...................................................................................................................... 8
Adam OSSD-Info M12-5......................................................................................................................... 9
Adam OSSD-Reset M12-5...................................................................................................................... 9
Connection of cable C5, C8 in M12 C01-C04 connectors .................................................................. 10
Information output signal attributes ................................................................................................ 10
Connection of Reset button on Adam OSSD-Reset .......................................................................... 11
5Connection examples..........................................................................................................14
Adam OSSD-Info connected to RT9 ................................................................................................... 14
Several Adam OSSD-Info connected in series ................................................................................... 14
6Installation............................................................................................................................15
General information............................................................................................................................ 15
Minimum safety distance ................................................................................................................... 15
Detection distance.............................................................................................................................. 16
Mounting ............................................................................................................................................. 17
Mounting procedure ........................................................................................................................... 18
Teaching the code............................................................................................................................... 19
How to program a new Adam without code, to accept a new Eva .................................................. 19
How to erase existing codes from Adam M12-5................................................................................ 19
How to erase existing codes from Adam M12-8................................................................................ 20
Replacing Eva....................................................................................................................................... 20

2TLC172272M0201 Rev E 4
Testing the safety functions .............................................................................................................. 20
7LED indication ......................................................................................................................21
8Maintenance .........................................................................................................................22
Troubleshooting.................................................................................................................................. 22
9Model overview ....................................................................................................................23
Accessories.......................................................................................................................................... 23
Cables .................................................................................................................................................. 24
10 Technical data ......................................................................................................................25
Guideline for chemical resistance ...................................................................................................... 27
Eden dimensions................................................................................................................................. 28
CAD model ........................................................................................................................................... 28
11 EC Declaration of conformity.............................................................................................29

2TLC172272M0201 Rev E 5
1Introduction
Scope
The purpose of these instructions is to describe the non-contact coded digital safety sensor Eden
OSSD and to provide the necessary information required for installation and operation.
Audience
This document is intended for authorized installation personnel.
Prerequisites
It is assumed that the reader of this document has knowledge of the following:
•Basic knowledge of ABB Jokab Safety products.
•Knowledge of machine safety.
Special notes
Pay attention to the following special notes in the document:
Warning!
Danger of severe personal injury!
An instruction or procedure which, if not carried out correctly, may result in
injury to the operator or other personnel.
Caution!
Danger of damage to the equipment!
An instruction or procedure which, if not carried out correctly, may damage the
equipment.
NB:
Notes are used to provide important or explanatory information.

2TLC172272M0201 Rev E 6
2Overview
General description
Eden OSSD sensor consists of two separate devices –Adam and Eva –intended to use as
interlocking device for gates, hatches etc. Eva can be general coded or unique coded.
Eden OSSD meets the coding requirements according to EN ISO 14119:2013 regarding manipulation
protection.
Eden digital, relationship
Safety regulations
Warning!
Carefully read through this entire manual before using the device.
The devices shall be installed by a trained electrician following applicable safety regulations,
standards and the Machine directive.
Failure to comply with instructions, operation that is not in accordance with the use prescribed in
these instructions, improper installation or handling of the device can affect the safety of people
and the plant.
For installation and prescribed use of the product, the special notes in the instructions must be
carefully observed and the technical standards relevant to the application must be considered.
In case of failure to comply with the instructions or standards, especially when tampering with
and/or modifying the product, any liability is excluded.
Eden
Adam
Eva
General
Unique
OSSD
DYN
Info
Reset
Info
Status
Reset
M12-5
M12-8
M12-5
M12-8

2TLC172272M0201 Rev E 7
3Models of Adam and Eva
Eden communicates with OSSD signals and can be connected to any safety module that handles
OSSD-signals. Up to 30 Eden sensors can be connected in series without reducing the achieved
performance level. Adam and Eva are acquired separately and it is possible to mix different models
of Adam OSSD in the same safety circuit.
Adam OSSD
Adam OSSD exists in four different models:
Adam OSSD-Info M12-8
OSSD model with information output, and inputs for
cascade connection.
Adam OSSD-Reset M12-8
OSSD model with built in monitored reset, indication lamp
output, and inputs for cascade connection.
Adam OSSD-Info M12-5
OSSD model with information output.
Adam OSSD-Reset M12-5
OSSD model with built in monitored reset and indication
lamp output.
Eva
Eva exists in two different models. The Eva units with general code have all the same code. The Eva
units with unique code have all a different unique code. The unique variant fulfils the requirements
for a high level coded interlocking device according to EN ISO 14119:2013. The Eva with general
code fulfils the requirement for a low level coded interlocking device. It is possible to mix different
models of Eva in the same safety circuit.
Eva General code
Eva with the same code.
Eva Unique code
Eva with a unique code.

2TLC172272M0201 Rev E 8
4Electrical connections
NB: Use a suitably insulated low-voltage supply system type SELV or PELV.
Adam OSSD-Info M12-8
Adam OSSD-Reset M12-8
M12-connector:
(8-pole male)
1) White: OSSD signal 1 Out
2) Brown: +24 VDC
3) Green: OSSD signal 1 In
4) Yellow: OSSD signal 2 In
5) Grey: Information
6) Pink: OSSD signal 2 Out
7) Blue: 0 V
8) Red: Information
M12 8-pole male
from cable side
M12 8-pole female
from cable side
M12-connector:
(8-pole male)
1) White: OSSD signal 1 Out
2) Brown: +24 VDC
3) Green: OSSD signal 1 In
4) Yellow: OSSD signal 2 In
5) Grey: Reset/Indication
6) Pink: OSSD signal 2 Out
7) Blue: 0 V
8) Red: Information
M12 8-pole male
from cable side
M12 8-pole female
from cable side

2TLC172272M0201 Rev E 9
Adam OSSD-Info M12-5
Adam OSSD-Reset M12-5
NB: The use of shielded cable is recommended for enhanced electromagnetic immunity.
Caution! All cable colours according to ABB Jokab Safety standard cables.
M12-connector:
(5-pole male)
1) Brown: +24 VDC
2) White: OSSD signal 1 Out
3) Blue: 0 V
4) Black: OSSD signal 2 Out
5) Grey: Information
M12 5-pole male
from cable side
M12 5-pole female
from cable side
M12-connector:
(5-pole male)
1) Brown: +24 VDC
2) White: OSSD signal 1 Out
3) Blue: 0 V
4) Black: OSSD signal 2 Out
5) Grey: Reset/Indication
M12 5-pole male
from cable side
M12 5-pole female
from cable side

2TLC172272M0201 Rev E 10
Connection of cable C5, C8 in M12 C01-C04 connectors
Female 5-pin connector (M12 C01):
Male 5-pin connector (M12 C02):
Female 8-pin connector (M12 C03):
Male 8-pin connector (M12 C04):
Information output signal attributes
The Information pins on all Adam OSSD models are set high (+24 VDC) when Eva is detected as
present, otherwise they are set as low.
The maximum current consumption for the information outputs are 15 mA (8-pin) and 30 mA (5-
pin).
Warning! The information output signal is not a failsafe signal and must never be used for the
safety purpose(s).
1 ) Brown
2 ) White
3 ) Blue
4 ) Black
5 ) Grey
1 ) White
2 ) Brown
3 ) Green
4 ) Yellow
5 ) Grey
6 ) Pink
7 ) Blue
8 ) Red

2TLC172272M0201 Rev E 11
Connection of Reset button on Adam OSSD-Reset
Adam OSSD-Reset is a model prepared for monitored local reset. A reset light button can be
connected to pin 5 and Adam OSSD handles the monitored reset and the indication lamp of the
Reset button. Each Eden with a local reset can be reset individually and independently of the
others. Only when all Eden units in the safety circuit have been reset, the safety circuit itself is
reset and the machine can be restarted.
Any button with a NO-contact and an indication lamp can be used. See electrical connection below.
The maximum current consumption for the indication lamp is 30 mA. Smile 12RF and Smile 12RG
are Reset buttons with indication lamps from ABB Jokab Safety indented to be used together with
Adam OSSD-Reset. The minimum current consumption needed through the lamp is 10 mA. If no
lamp is used, a 4.7 kOhm resistor can be used instead.
The reset signal is accepted as valid only when the reset signal is high for more than 100 ms but
less than 3 s.
Cable length between Reset button and Adam sensor: max 10 m.
Reset indication lamp status
Description
On:
No valid Eva is detected, safety circuit is open.
Flash (0.4 s ON / 0.6 s OFF):
Valid Eva is detected. Waiting for reset.
Off:
The Reset button has been pressed and the safety
circuit is closed.
NB: OSSD IN can be contacted directly to +24 VDC if no previous OSSD unit exist in the safety
chain.
Warning! Several Eden must not be connected in parallel to a common Reset button. Each Eden
must be separately connected to a local reset.

2TLC172272M0201 Rev E 12
Serial connection of three Adam OSSD-Reset M12-8 through M12-3G with Smile 12RG to a safety relay, Pluto or
another safety-PLC (i.e. ABB AC500-S).

2TLC172272M0201 Rev E 13
Individual connection of three Adam OSSD-Reset M12-5 with Smile 12RF to a Pluto or another safety-PLC (i.e.
ABB AC500-S).

2TLC172272M0201 Rev E 14
5Connection examples
Adam OSSD-Info connected to RT9
Several Adam OSSD-Info connected in series
B) Adam OSSD-M12-5 connected to RT9
with manual reset.
A) Adam OSSD-M12-5 connected to RT9
with automatic reset.
A) Three Adam OSSD-M12-8 connected in series.

2TLC172272M0201 Rev E 15
6Installation
General information
Warning!
All the safety functions must be tested before starting up the system.
•Note that the detection distance can be affected when Eden is mounted close to metal.
•The Eden can be mounted on metal, but should not be surrounded.
•The Sar distance should be used in calculations (e.g. for minimum safety distance).
•Verify that Adam and Eva are aligned in parallel to each other.
Minimum safety distance
When using interlocking guards without guard locking to safeguard a hazard zone, the minimum
allowed safety distance between the guarded opening and the hazardous machine must be
calculated. In order to ensure that the hazardous machine motion will be stopped before it can be
reached, the minimum safety distance is calculated according to EN ISO 13855:2010 (“Positioning
of safeguards with respect to the approach speeds of parts of the human body”).
The minimum safety distance is calculated according to the formula:
S = (K x T) + C
Where
S= minimum safety distance (mm).
K= approach speed of a human body; 1 600 mm/s.
T= the total time from opening of the guard until the hazardous machine movement has
stopped, i.e. including control system reaction times and other delay(s).
C= a safety distance taken from Table 4 or Table 5 of EN ISO 13857:2008, if it is possible to
push fingers or a hand through the opening towards the hazard before a stop signal is
generated.
NB: In some cases, Tmight be reduced by the opening time of the guard until the opening size
permits access of the relevant parts of the body. Refer to EN ISO 13855:2010 for further details and
EN ISO 13857:2008 for specified values.

2TLC172272M0201 Rev E 16
Detection distance
Eva can be turned in a number of different ways relative to Adam, see details in the figure below.
The green fields in the picture show the detection distance of Adam relative to Eva. The safety
signal is high when the two coils in Eva is in contact with the green field.
The figure above shows maximum detection distances.
Detection distance between Adam and Eva:
Recommended distance between Adam and Eva:
Minimum distance between two Eden pairs:
0–15 mm +/- 2 mm
7 mm
100 mm
Caution! The detection distance can be affected if Eden is mounted close to metal. Distance plate
DA 1B should be used to prevent the effect.

2TLC172272M0201 Rev E 17
Mounting
Depending on the cable connector used for the connection to Eden, one or two distance plates
might be required for correct mounting in order to avoid damaging Adam. It is recommended to
use the distance plates (DA 1B) supplied with the Adam models with M12 connector (Adam M12),
see figure below. Also, the mounting spacers supplied must be used in order to physically protect
Eden from damage.
The cable should be mounted so that no force is applied on Adam in any directions. The cable
should be fixed if it is connected to a moving object, for example a cable chain or a door. This can
be done with for example two cable clamps.
Caution! An improperly installed cable can damage the sensor.
Mounting with one distance plate (DA 1B) for
Adam M12 using prewired moulded M12 connector
Mounting with two distance plates (DA 1B) for
Adam M12 using M12 connector with glanded
cable.
Incorrect mounting without distance plate may
cause permanent damage to the sensor.
Accepted

2TLC172272M0201 Rev E 18
Mounting procedure
1. Fasten each sensor with two M4 screws. Safety screw SM4x20 (2TLA020053R4200) is
recommended. The DA 2B mounting spacer must be used in order to physically protect
Eden from damage.
2. Use max tightening torque 1.0 Nm on screws.
3. Lock screw with Loctite or similar if necessary to prevent easy dismounting (refer to risk
assessment).
4. Tighten the M12 contact with tightening torque 0.6 Nm. A torque wrench is recommended
to ensure a tight connection and IP69K.
Torque wrench for M12-connector.
DA 2B

2TLC172272M0201 Rev E 19
Teaching the code
Adam is delivered without code and need to be programmed with the code from an Eva (General or
Unique coded). The code of the first Eva detected by the Adam is automatically programmed as
soon as Eva is within the detection distance. If Adam is programmed to accept an Eva with a
general code, it will accept all Eva units with a general code. If it is programmed to accept an Eva
with unique code, it will only accept the unique code of that specific Eva.
Note that it is possible to teach more than one Adam unit to accept the same Eva unit. This is for
example applicable on a sliding door or for machine positioning.
How to program a new Adam without code, to accept a new Eva
1. Bring the Eva in the range of Adam.
2. Connect the Adam without code to the power supply.
3. The LED on Adam will turn green when the programming procedure is finished.
NB: The programming procedure is taking place only at startup of Adam. Eva must be in range at
this time.
NB: If the teaching procedure fails, Adam enters a fail-safe mode and its red LED starts flashing
fast. Cycle the power and restart the teaching code procedure.
Caution! The Eva must not be removed during the teaching procedure.
How to erase existing codes from Adam M12-5
1. Remove Eva from Adam’s detection range.
2. Disconnect the power supply on pin 1 on the Adam unit.
3. Connect +24 VDC to pin 2 and 4.
4. Connect the power supply on pin 1 on the Adam unit.
5. After 5-10 sec the light turns green, then immediately disconnect pin 2 and 4 from +24 VDC.
6. The Adam unit will now be reset and its LED will flash red.
7. Follow normal installation procedure to install Adam again.
NB: If the pin 2 and 4 on the Adam unit is not disconnected from +24 VDC within 5–10 s, Adam
enters the fail-safe mode and the red LED starts flashing fast. It is then necessary to restart the
procedure from the beginning.

2TLC172272M0201 Rev E 20
How to erase existing codes from Adam M12-8
1. Remove Eva from Adam’s detection range.
2. Disconnect the power supply on pin 2 on the Adam unit.
3. Connect +24 VDC to pin 1 and 6.
4. Connect the power supply on pin 2 on the Adam unit.
5. After 5-10 sec the light turns green, then immediately disconnect pin 1 and 6 from +24 VDC.
6. The Adam unit will now be reset and its LED will flash red.
7. Follow normal installation procedure to install Adam again.
NB: If pin 1 and 6 on the Adam unit are not disconnected from +24 VDC within 5-10 s, Adam enters
the fail-safe mode and the red LED starts flashing fast. It is then necessary to restart the
procedure from the beginning.
Replacing Eva
When an Eva should be replaced, the used one needs to be deleted from the Adam sensor. To
delete Eva from the internal memory, follow the instructions in How to erase existing codes from
Adam M12-x.
When Adam is reset and the LED flashes red: disconnect the power supply, move the new Eva
within detection distance and reconnect the power supply again. The green LED is lighted and the
teaching of the new Eva's code into Adam is done.
Testing the safety functions
Make sure the safety unit and safety module is working properly by following these steps:
1. Interrupt Eden output by moving Eva away from Adam. The LED will light red when Eva is
out of range of Adam.
2. Interrupt the OSSD safety circuit before the unit to be tested. The LED will flash between
green and red.
3. Move Eva to a position next to Adam. The LED will light green if the safety circuit(s) before
this unit is not interrupted.
4. An additional function test can be made by slowly moving Eva away from Adam. The LED
will flash fast green when Eva is 2 mm from the maximum detection distance to Adam.
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