ABB ACH550 series User manual

ACH550
Installation Manual
BACnet/IP Router Module
RBIP-01

RBIP-01 Router and ACH550 Drive manuals
BACnet® is a registered trademark of ASHRAE.
RBIP-01 BACnet/IP ROUTER
MANUALS PROTOCOL MANUALS
RBIP-01 BACnet/IP Router Module
Installation Manual
3AUA0000040168 (English)
BACnet® Protocol
ACH550 AC Drives
3AUA0000004591 (English)
RBIP-01 BACnet/IP Router Module
User’s Manual
3AUA0000040159 (English)
–Safety
– Introduction to BACnet routing
– User interface
Embedded Fieldbus (EFB) Control
3AFE68320658 (English)
ACH550 MANUALS HVAC Info Guide CD
ACH550-01 User's Manual
3AFE68258537 (English)
ACH550-02 User's Manual
3AFE68262674 (English)
ACH550-UH User's Manual
3AUA0000004092 (English)
–Safety
– Installation
– Start-up
– Diagnostics
– Maintenance
– Technical data
E-Clipse Bypass Configurations
(BCR, BDR, VCR, or VDR) for
ACH550 Drives (1...400 HP)
User’s Manual
3AUA00000016461 (English)
3AFE68338743 (English)
Detailed product description
– Technical product description
including dimensional drawings
– Cabinet mounting information
including power losses
– Software and control
– User interfaces and control
connections
– Complete options descriptions
– Spare parts
Practical engineering guides
– PID & PFA engineering guides
– Dimensioning and sizing guidelines
– Diagnostics and maintenance
information
–Etc.

BACnet/IP Router Module
RBIP-01
Installation Manual
3AUA0000040168 Rev B
EN
EFFECTIVE: 2010-02-25
©2010 ABB Oy. All Rights Reserved.

Safety instructions
5
Safety instructions
Overview This chapter states the general safety instructions that must be
followed when installing and operating the RBIP-01 BACnet/IP
Router Module.
The material in this chapter must be studied before attempting any
work on, or with, the unit.
In addition to the safety instructions given below, read the
complete safety instructions of the specific drive you are working
on.
General safety instructions
WARNING! All electrical installation and maintenance work on the
drive should be carried out by qualified electricians. The drive and
adjoining equipment must be properly earthed.
Do not attempt any work on a powered drive. After switching off
the mains, always allow the intermediate circuit capacitors to
discharge for 5 minutes before working on the frequency
converter, the motor or the motor cable. It is good practice to
check (with a voltage indicating instrument) that the drive is in fact
discharged before beginning work.
The motor cable terminals of the drive are at a dangerously high
voltage when mains power is applied, regardless of motor
operation.
There can be dangerous voltages inside the drive from external
control circuits even when the drive mains power is shut off.
Exercise appropriate care when working on the unit. Neglecting
these instructions can cause physical injury or death.

Safety instructions
6

Table of contents
7
Table of contents
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction to this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
What this manual contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Router placement in the MS/TP network . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Router module configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation of the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RBIP-01 BACnet/IP Router Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MS/TP cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Crossover network cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Accessory parts bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing the router module to the ACH550 drive . . . . . . . . . . . . . . . . . . . . . 16
Installing the router module to the ACH550 drive with the E-Clipse
Bypass option (US only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation and reset of the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table of contents
8
Resetting the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Commissioning and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using the internal DHCP server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using a manually assigned IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Checking the connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Logging into the web server of the router module . . . . . . . . . . . . . . . . . . . . . 32
User right levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Supported browsers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
RBIP-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Further information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . 41
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Introduction to this manual
9
Introduction to this manual
Intended audience
The manual is intended for the people who are responsible for
installing an RBIP-01 BACnet/IP Router Module. The reader is
expected to have basic knowledge of electrical fundamentals,
Building Automation and Control networks (BACnet), electrical
wiring practices and operating the drive.
Before you start
It is assumed that the drive is installed and ready to operate before
starting the installation of the module.
In addition to conventional installation tools, have the drive
manuals available during the installation as they contain important
information not included in this manual. The drive manuals are
referred to at various points of this document.
What this manual contains
This manual contains information on the wiring and installation of
the router module.
Overview The RBIP-01 BACnet/IP Router Module is a BACnet router. It is a
snap-on module, fitted inside the drive and fully compatible with all
ABB ACH550 standard drives for HVAC including older ACH550
product generations.
For more information, see RBIP-01 Router and ACH550 Drive
manuals. By default, the documents are stored in electronic format
in the router module. Note that the admin user has the right to
upload or remove the documents stored in the web server.

Introduction to this manual
10
Router placement in the MS/TP network
In this manual, it is assumed and recommended that you place the
router module in an ACH550 device located at one end of the MS/
TP network.
The wiring starts with the ACH550 drive (the first end of the
segment), continues in the drive to the router module and then to
the next stations on the MS/TP segment.
Note: Tconnections are not allowed in MS/TP.
For more information, see RBIP-01 Router and ACH550 Drive
manuals. By default, the documents are stored in electronic format
in the router module’s web server. The cover page of ACH550
BACnet Protocol Manual (3AUA0000004591 [English]) shows a
connection example of ACH550 drives in BACnet. See also
Connection examples on page 37.
Router module configuration
The RBIP-01 BACnet/IP Router Module provides an integrated
web server for easy configuration. This installation manual
describes all necessary steps to access the web server.
ACH550
RBIP-01 ACH550 ACH550 ACH550 ACH550

Introduction to this manual
11
All related documentation, including the user manuals are by
default stored in the Help directory of the web server. You can
access the documents using Adobe Acrobat Reader.
Delivery check
The package for the RBIP-01 BACnet/IP Router Module contains:
• RBIP-01 BACnet/IP Router Module
• pre-configured power connection cable
• BACnet MS/TP connection cable
• crossover network cable (Note that the cable is inside the
package under a lid.)
• two mounting screws (M3x10)
• wire strap
• two additional termination resistors (120 ohms)
• two ROUTER INSIDE labels
• this manual.
For more information on the package contents, see Package
contents on page 13.

Introduction to this manual
12

Installation of the module
13
Installation of the module
Required tools
To mount the router module, you need the following tools:
• Screwdriver, flat 4...5 mm
• Screwdriver, Phillips 4...5 mm
• Side cutter
• RBIP-01 BACnet/IP Router Module package contents
• PC with at least the following specifications:
Package contents
RBIP-01 BACnet/IP Router Module
Except for the router module, the package contains the following
equipment:
• Integrated or external network-interface card
• Web browser installed.

Installation of the module
14
Power cable
The power cable provides
connection to the drive’s
internal 24 V DC connector on
drive terminal 10 and 11.
The cable is pre-configured
and does not need to be
changed.
If you wish to use an external
power source, disconnect the
power cable from the terminal
block (green connector).
Connect the external power supply to this connector (AC or DC;
for the power range, see Technical data on page 35).
MS/TP cable
The BACnet MS/TP cable
provides connection to the
drive’s MS/TP connector on
terminals 29, 30 and 31. The
cable is pre-configured and
does not need to be changed.
It is recommended to use
Belden 9842 or equivalent
cable. Belden 9842 is a dual
twisted, shielded pair cable
with a wave impedance of
120 ohms.
Crossover network cable
The router module package contains a crossover network cable.
The cable is inside the package under a lid. Use this cable only for
commissioning the router module. It is not designed to be used for
any other purpose after commissioning the module.

Installation of the module
15
Accessory parts bag
The accessory parts bag contains two
mounting screws, two external
120 ohm termination resistors and a
wire strap.
Documents
You can stick the ROUTER INSIDE label on the cover of the drive
and/or the distribution cabinet where the drive has been mounted.
It makes it easier to find the router under the cover.
The package contains also this manual, RBIP-01 BACnet/IP
Router Module Installation Manual.

Installation of the module
16
Installing the router module to the ACH550 drive
This section describes the necessary steps to install the router
module to the drive.
WARNING! Before installation, switch off the drive power supply.
Wait at least five minutes to ensure that the capacitor bank of the
drive is discharged. Switch off all dangerous voltages connected
from external control circuits to the inputs and outputs of the drive.
Note: Do not connect the router module to the network before you
have commissioned the device!
1. Before installation, switch off the drive power supply for at least
5 minutes to discharge the capacitor bank of the drive. For
more information, refer to Safety instructions.
2. To connect the
MS/TPcabletothe
Embedded
Fieldbus (EFB)
connectors of the
drive, install the
MS/TP cable as
shown in the
figure.
Note: Do not connect the cable shield to the drive!
For example connections, see ACH550 BACnet Protocol Manual
(3AUA0000004591 [English]), chapter Installation, section
Hardware installation.
Connect the wires in the order listed in the table below.
RBIP-01 terminal ACH550 terminal Wire
B (+) 29, B (+) orange
A (-) 30, A (-) white
AGND 31, AGND blue

Installation of the module
17
3. At the first end of the MS/TP network, set the DIP switches of
the drive to the ON position to activate the termination of the
drive. The DIP switches are on the left of the EFB connector
(see the figure of step 2).
Note: You can alternatively use the 120 ohm termination resistors
delivered with the module.
See also Connection examples on page 37 and step 9 of this
section.
4. Mount the power connector to the drive’s
internal 24 V DC connection on terminals 10
and 11.
You can also use an external power source.
See the Power cable section on page 14.
The drive can supply 250 mA but the
required current for the router module is
200 mA.
Note: If you use an external power source,
make sure that the power connection does
not exceed the technical specifications of
the router module.
Connect the wires in the order listed in the table below.
RBIP-01 terminal ACH550 terminal Wire
24 V DC 10, 24 V red
GND 11, GND black

Installation of the module
18
5. Fix the MS/TP cable to
the module, using the wire
strap delivered in the
package.
Depending on the drive
model, the cable may be
mounted on the left or right
side of module.
Pull the strap tight and cut the unnecessary length of the plastic
strap using a side cutter.
6. Mount the module to
the control board of the
drive, using the two
M3x10 screws. Fasten the
screws to the both screw
holes.
Note: Do not to operate the drive and router module without the
screws due to the internal connection to potential earth (PE)!
7. Connect the power cable to the green power connector of the
router module. Connect the MS/TP cable to the orange MS/TP
connector of the router module. The cable connectors are
encoded to prevent cable mix-up or reversal of polarity.

Installation of the module
19
8. If more than one MS/TP device is connected to the network,
connect the MS/TP wires from the segment cable to B (+), A (-),
AGND terminals and to Shield. The connectors of the pre-
configured cables are designed to take up to 2.5 mm2cross-
sectional area per connector.
See also Connection examples on page 37.
Note: A BACnet MS/TP network needs to have at least one pair of
network bias resistors switched on. For this reason the router
module is equipped with network bias resistors. The first and
second DIP switches of the router module are network bias
resistors (560 ohms both).
The DIP switch is on the right in the figure above.
9. If you use the internal DIP switch of the drive, set the DIP
switches of the router module to zero (that is, do not use the
network bias resistors of the router module).
Note: Both the first and the last device of the segment needs to
have termination resistors.
10. The third DIP switch of the router module is a 120 ohm
termination resistor. If the router module is physically not the
last device of the segment, set this DIP switch to zero.

Installation of the module
20
11. Connect the crossover network cable to the RJ-45 connector
of the router module with the network connector of your PC.
You can use a standard CAT 5 STP cable. Avoid parallel runs
with power cables, for example, motor cables.
12. Switch the drive power on again.
13. Wait till the steady orange STATUS LED of the router module
is no more on. It is lit for approximately 25 seconds in the
starting phase after power-up. During start-up, the router
module does not respond.
The flashing orange STATUS LED after start-up indicates that the
module is running with factory settings and needs to be
commissioned.
For more information on the LED indications of the router module,
see LED indications on page 29.