ABB ACH550 series User manual

ACH550
Installation Manual
BACnet/IP Router Module
RBIP-01

RBIP-01 Router and ACH550 Drive manuals
BACnet® is a registered trademark of ASHRAE.
RBIP-01 BACnet/IP ROUTER
MANUALS PROTOCOL MANUALS
RBIP-01 BACnet/IP Router Module
Installation Manual
3AUA0000040168 (English)
BACnet® Protocol
ACH550 AC Drives
3AUA0000004591 (English)
RBIP-01 BACnet/IP Router Module
User’s Manual
3AUA0000040159 (English)
–Safety
– Introduction to BACnet routing
– User interface
Embedded Fieldbus (EFB) Control
3AFE68320658 (English)
ACH550 MANUALS HVAC Info Guide CD
ACH550-01 User's Manual
3AFE68258537 (English)
ACH550-02 User's Manual
3AFE68262674 (English)
ACH550-UH User's Manual
3AUA0000004092 (English)
–Safety
– Installation
– Start-up
– Diagnostics
– Maintenance
– Technical data
E-Clipse Bypass Configurations
(BCR, BDR, VCR, or VDR) for
ACH550 Drives (1...400 HP)
User’s Manual
3AUA00000016461 (English)
3AFE68338743 (English)
Detailed product description
– Technical product description
including dimensional drawings
– Cabinet mounting information
including power losses
– Software and control
– User interfaces and control
connections
– Complete options descriptions
– Spare parts
Practical engineering guides
– PID & PFA engineering guides
– Dimensioning and sizing guidelines
– Diagnostics and maintenance
information
–Etc.

BACnet/IP Router Module
RBIP-01
Installation Manual
3AUA0000040168 Rev B
EN
EFFECTIVE: 2010-02-25
©2010 ABB Oy. All Rights Reserved.

Safety instructions
5
Safety instructions
Overview This chapter states the general safety instructions that must be
followed when installing and operating the RBIP-01 BACnet/IP
Router Module.
The material in this chapter must be studied before attempting any
work on, or with, the unit.
In addition to the safety instructions given below, read the
complete safety instructions of the specific drive you are working
on.
General safety instructions
WARNING! All electrical installation and maintenance work on the
drive should be carried out by qualified electricians. The drive and
adjoining equipment must be properly earthed.
Do not attempt any work on a powered drive. After switching off
the mains, always allow the intermediate circuit capacitors to
discharge for 5 minutes before working on the frequency
converter, the motor or the motor cable. It is good practice to
check (with a voltage indicating instrument) that the drive is in fact
discharged before beginning work.
The motor cable terminals of the drive are at a dangerously high
voltage when mains power is applied, regardless of motor
operation.
There can be dangerous voltages inside the drive from external
control circuits even when the drive mains power is shut off.
Exercise appropriate care when working on the unit. Neglecting
these instructions can cause physical injury or death.

Safety instructions
6

Table of contents
7
Table of contents
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction to this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
What this manual contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Router placement in the MS/TP network . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Router module configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation of the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RBIP-01 BACnet/IP Router Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MS/TP cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Crossover network cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Accessory parts bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing the router module to the ACH550 drive . . . . . . . . . . . . . . . . . . . . . 16
Installing the router module to the ACH550 drive with the E-Clipse
Bypass option (US only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation and reset of the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table of contents
8
Resetting the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Commissioning and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using the internal DHCP server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using a manually assigned IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Checking the connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Logging into the web server of the router module . . . . . . . . . . . . . . . . . . . . . 32
User right levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Supported browsers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
RBIP-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Further information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . 41
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Introduction to this manual
9
Introduction to this manual
Intended audience
The manual is intended for the people who are responsible for
installing an RBIP-01 BACnet/IP Router Module. The reader is
expected to have basic knowledge of electrical fundamentals,
Building Automation and Control networks (BACnet), electrical
wiring practices and operating the drive.
Before you start
It is assumed that the drive is installed and ready to operate before
starting the installation of the module.
In addition to conventional installation tools, have the drive
manuals available during the installation as they contain important
information not included in this manual. The drive manuals are
referred to at various points of this document.
What this manual contains
This manual contains information on the wiring and installation of
the router module.
Overview The RBIP-01 BACnet/IP Router Module is a BACnet router. It is a
snap-on module, fitted inside the drive and fully compatible with all
ABB ACH550 standard drives for HVAC including older ACH550
product generations.
For more information, see RBIP-01 Router and ACH550 Drive
manuals. By default, the documents are stored in electronic format
in the router module. Note that the admin user has the right to
upload or remove the documents stored in the web server.

Introduction to this manual
10
Router placement in the MS/TP network
In this manual, it is assumed and recommended that you place the
router module in an ACH550 device located at one end of the MS/
TP network.
The wiring starts with the ACH550 drive (the first end of the
segment), continues in the drive to the router module and then to
the next stations on the MS/TP segment.
Note: Tconnections are not allowed in MS/TP.
For more information, see RBIP-01 Router and ACH550 Drive
manuals. By default, the documents are stored in electronic format
in the router module’s web server. The cover page of ACH550
BACnet Protocol Manual (3AUA0000004591 [English]) shows a
connection example of ACH550 drives in BACnet. See also
Connection examples on page 37.
Router module configuration
The RBIP-01 BACnet/IP Router Module provides an integrated
web server for easy configuration. This installation manual
describes all necessary steps to access the web server.
ACH550
RBIP-01 ACH550 ACH550 ACH550 ACH550