ABB Relion 630 Series Instructions for use

Relion® 630 series
Motor Protection and Control
REM630
Application Manual

Document ID: 1MRS756785
Issued: 15.09.2009
Revision: A
Product version: 1.0
© Copyright 2009 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license
and may be used, copied, or disclosed only in accordance with the terms of such
license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB Oy
Distribution Automation
P.O. Box 699
FI-65101 Vaasa, Finland
Telephone: [phone]
Facsimile: [phone]
http://www.abb.com/substationautomation

Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.

Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC). This conformity is the result of tests conducted by ABB in
accordance with the product standards EN 50263 and EN 60255-26 for the EMC
directive, and with the product standards EN 60255-6 and EN 60255-27 for the low
voltage directive. The IED is designed in accordance with the international
standards of the IEC 60255 series.

Table of contents
Section 1 Introduction.......................................................................3
This manual........................................................................................3
Intended audience..............................................................................3
Product documentation.......................................................................4
Product documentation set............................................................4
Document revision history.............................................................5
Related documentation..................................................................6
Symbols and conventions...................................................................6
Safety indication symbols..............................................................6
Manual conventions.......................................................................7
Functions, codes and symbols......................................................7
Section 2 REM630 overview..........................................................11
Overview...........................................................................................11
Product version history................................................................11
PCM600 and IED connectivity package version..........................11
Operation functionality......................................................................12
Product variants...........................................................................12
Optional functions........................................................................12
Physical hardware............................................................................12
Local HMI.........................................................................................14
LCD.............................................................................................14
LEDs............................................................................................17
Keypad........................................................................................17
Web HMI...........................................................................................17
Authorization.....................................................................................18
Communication.................................................................................19
Section 3 REM630 variants............................................................21
Presentation of preconfigurations.....................................................21
Preconfigurations.........................................................................22
Preconfiguration A for asynchronous motor.....................................23
Application...................................................................................23
Functions.....................................................................................24
Input/output signal interfaces.......................................................26
Preprocessing blocks and fixed signals ......................................27
Control functions..........................................................................28
Motor bay control QCCBAY...................................................28
Apparatus control SCILO, GNRLCSWI, DAXCBR,
DAXSWI.................................................................................28
Table of contents
REM630 1
Application Manual

Protection functions.....................................................................29
Thermal overload protection MPTTR.....................................29
Emergency start ESMGAPC..................................................30
Motor startup supervision STTPMSU.....................................30
Motor stall protection JAMPTOC............................................30
Loss of load protection LOFLPTUC.......................................31
Phase reversal protection PREVPTOC..................................32
Motor negative-sequence overcurrent protection
MNSPTOC.............................................................................32
Non-directional overcurrent protection PHxPTOC.................33
Non-directional earth-fault protection EFxPTOC....................34
Positive-sequence overvoltage protection PSPTOV..............34
Positive-sequence undervoltage protection PSPTUV............34
Negative-sequence overvoltage protection NSPTOV............34
Circuit-breaker failure protection CCBRBRF..........................35
Tripping logic TRPPTRC........................................................36
Combined operate and start alarm signal..............................36
Combined restart inhibit and restart enable signal.................37
Supervision functions..................................................................37
Trip circuit supervision TCSSCBR.........................................37
Fuse failure and current circuit supervision SEQRFUF,
CCRDIF..................................................................................37
Circuit-breaker condition monitoring SSCBR.........................37
Measurement and analog recording functions............................38
Binary recording and LED configuration......................................40
Section 4 Requirements for measurement transformers................43
Current transformers........................................................................43
Current transformer requirements for non-directional
overcurrent protection..................................................................43
Current transformer accuracy class and accuracy limit
factor......................................................................................43
Non-directional overcurrent protection...................................44
Example for non-directional overcurrent protection................45
Section 5 Glossary.........................................................................47
Table of contents
2REM630
Application Manual

Section 1 Introduction
1.1 This manual
The application manual contains descriptions of preconfigurations. The manual can
be used as a reference for configuring control, protection, measurement, recording
and LED functions. The manual can also be used when creating configurations
according to specific application requirements.
1.2 Intended audience
This manual addresses the protection and control engineer responsible for
planning, pre-engineering and engineering.
The protection and control engineer must be experienced in electrical power
engineering and have knowledge of related technology, such as communication
and protocols.
1MRS756785 A Section 1
Introduction
REM630 3
Application Manual

1.3 Product documentation
1.3.1 Product documentation set
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manual
Operation manual
Installation manual
Service manual
Engineering manual
Commissioning manual
Communication protocol
manual
Technical manual
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning deinstalling & disposal
Application manualApplication manual
Operation manualOperation manual
Installation manualInstallation manual
Service manualService manual
Engineering manualEngineering manual
Commissioning manualCommissioning manual
Communication protocol
manual
Communication protocol
manual
Technical manualTechnical manual
en07000220.vsd
IEC07000220 V1 EN
Figure 1: The intended use of manuals in different lifecycles
The engineering manual contains instructions on how to engineer the IEDs using
the different tools in PCM600. The manual provides instructions on how to set up a
PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED.
The manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for checking
of external circuitry and energizing the IED, parameter setting and configuration as
well as verifying settings by secondary injection. The manual describes the process
Section 1 1MRS756785 A
Introduction
4REM630
Application Manual

of testing an IED in a substation which is not in service. The chapters are organized
in chronological order in which the IED should be commissioned.
The operation manual contains instructions on how to operate the IED once it has
been commissioned. The manual provides instructions for monitoring, controlling
and setting the IED. The manual also describes how to identify disturbances and
how to view calculated and measured power grid data to determine the cause of a
fault.
The service manual contains instructions on how to service and maintain the IED.
The manual also provides procedures for de-energizing, de-commissioning and
disposal of the IED.
The application manual contains descriptions of preconfigurations. The manual can
be used as a reference for configuring control, protection, measurement, recording
and LED functions. The manual can also be used when creating configurations
according to specific application requirements.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
The communication protocol manual describes a communication protocol
supported by the IED. The manual concentrates on vendor-specific implementations.
The point list manual describes the outlook and properties of the data points
specific to the IED. The manual should be used in conjunction with the
corresponding communication protocol manual.
The service manual is not available yet.
1.3.2 Document revision history
Document revision/date Product version History
A/2009.09.15 1.0 First release
Download the latest documents from the ABB web site http://
www.abb.com/substationautomation.
1MRS756785 A Section 1
Introduction
REM630 5
Application Manual

1.3.3 Related documentation
Name of the document Document ID
DNP3 Communication Protocol Manual 1MRS756789
IEC 61850 Communication Protocol Manual 1MRS756793
Installation Manual 1MRS755958
Operation Manual 1MRS756509
Technical Manual 1MRS756508
Engineering Manual 1MRS756800
Commissioning Manual 1MRS756801
1.4 Symbols and conventions
1.4.1 Safety indication symbols
The electrical warning icon indicates the presence of a hazard
which could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence
of a hazard which could result in corruption of software or damage
to equipment or property.
The information icon alerts the reader to important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it should be understood
that operation of damaged equipment could, under certain operational conditions,
result in degraded process performance leading to personal injury or death.
Therefore, comply fully with all warning and caution notices.
Section 1 1MRS756785 A
Introduction
6REM630
Application Manual

1.4.2 Manual conventions
Conventions used in IED manuals. A particular convention may not be used in this
manual.
• Abbreviations and acronyms in this manual are spelled out in Glossary.
Glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons, for example:
To navigate between the options, use and .
• HMI menu paths are presented in bold, for example:
Select Main menu/Settings.
• LHMI messages are shown in Courier font, for example:
To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics, for example:
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block
symbol given for a function, indicates that the user can set an own signal name
in PCM600.
• The * character after an input or output signal name in the function block
symbol given for a function, indicates that the signal must be connected to
another function block in the application configuration to achieve a valid
application configuration.
1.4.3 Functions, codes and symbols
Table 1: Functions included in REM630
Functionality IEC 61850 IEC 60617 ANSI
Protection
Three-phase non-directional overcurrent,
low stage
PHLPTOC 3I> 51P-1
Three-phase non-directional overcurrent,
instantaneous stage
PHIPTOC 3I>>> 50P/51P
Non-directional earth fault, low stage EFLPTOC I0> 51N-1
Non-directional earth fault, high stage EFHPTOC I0>> 51N-2
Non-directional earth fault, instantaneous
stage
EFIPTOC I0>>> 50N/51N
Directional earth fault, low stage DEFLPDEF I0> → 67N-1
Directional earth fault, high stage DEFHPDEF I0>> → 67N-2
Phase reversal PREVPTOC I2>> 46R
Three-phase thermal overload for motors MPTTR 3Ith>M 49M
Loss-of-load supervision LOFLPTUC 3I< 37
Motor stall protection JAMPTOC Ist> 51LR
Emergency start ESMGAPC ESTART ESTART
Table continues on next page
1MRS756785 A Section 1
Introduction
REM630 7
Application Manual

Functionality IEC 61850 IEC 60617 ANSI
Motor startup supervision STTPMSU Is2t n< 49,66,48,51LR
Negative phase-sequence time overcurrent
protection
MNSPTOC I2>M 46M
Three-phase overvoltage PHPTOV 3U> 59
Three-phase undervoltage PHPTUV 3U< 27
Positive-sequence overvoltage PSPTOV U1> 47O+
Positive-sequence undervoltage PSPTUV U1< 47U+
Negative-sequence overvoltage NSPTOV U2> 47O-
Residual overvoltage ROVPTOV U0> 59G
Frequency gradient DAPFRC df/dt> 81R
Overfrequency DAPTOF f> 81O
Underfrequency DAPTUF f< 81U
Circuit-breaker failure CCBRBRF 3I>/I0>BF 51BF/51NBF
Tripping logic TRPPTRC I → O 94/86
Control
Bay control QCCBAY CBAY CBAY
Interlocking interface SCILO 3 3
Circuit-breaker/disconnector control GNRLCSWI I ↔ O CB/DC I ↔ O CB/DC
Circuit breaker DAXCBR I ↔ O CB I ↔ O CB
Disconnector DAXSWI I ↔ O DC I ↔ O DC
Local/remote switch interface LOCREM R/L R/L
Supervision and monitoring
Circuit-breaker condition monitoring SSCBR CBCM CBCM
Fuse failure supervision SEQRFUF FUSEF 60
Current-circuit supervision CCRDIF MCS 3I MCS 3I
Trip-circuit supervision TCSSCBR TCS TCM
Generic measured values MVGGIO
Measured value limit supervision MVEXP
Station battery supervision SPVNZBAT U<> U<>
Energy monitoring EPDMMTR E E
Measurement
Three-phase current CMMXU 3I 3I
Three-phase voltage, phase-to-earth
voltages (RMS)
VPHMMXU 3Upe 3Upe
Three-phase voltage, phase-to-phase
voltages (RMS)
VPPMMXU 3Upp 3Upp
Residual current RESCMMXU I0I0
Residual voltage RESVMMXU U0Vn
Sequence current CSMSQI I1,I2I1,I2
Sequence voltage VSMSQI U1,U2V1,V2
Table continues on next page
Section 1 1MRS756785 A
Introduction
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Application Manual

Functionality IEC 61850 IEC 60617 ANSI
Power monitoring with P, Q, S, power
factor, frequency
PWRMMXU PQf PQf
Metering
Pulse counter for energy metering PCGGIO
Disturbance recorder function
Disturbance recorder DRRDRE DREC DREC
Analog channels 1-10 (samples) A1RADR ACH1 ACH1
Analog channel 11-20 (samples) A2RADR ACH2 ACH2
Analog channel 21-30 (samples) A3RADR ACH3 ACH3
Analog channel 31-40 (calc. val.) A4RADR ACH4 ACH4
Binary channel 1-16 B1RBDR BCH1 BCH1
Binary channel 17-32 B2RBDR BCH2 BCH2
Binary channel 33-48 B3RBDR BCH3 BCH3
Binary channel 49-64 B4RBDR BCH4 BCH4
1MRS756785 A Section 1
Introduction
REM630 9
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10

Section 2 REM630 overview
2.1 Overview
REM630 is a comprehensive motor management IED for protection, control,
measuring and supervision of medium and large asynchronous motors in medium
voltage industrial power systems. REM630 is a member of ABB’s Relion® product
family and a part of its 630 protection and control product series characterized by
functional scalability and flexible configurability. REM630 also features necessary
control functions required for the management of industrial motor feeder bays. The
IED can be used with both circuit-breaker controlled and contactor controlled
drives. The supported communication protocols including IEC 61850 offer
seamless connectivity to industrial automation systems.
2.1.1 Product version history
Product version Product history
1.0 First release
2.1.2 PCM600 and IED connectivity package version
• Protection and Control IED Manager PCM600 Ver. 2.1 or later
• ABB IED Connectivity Package RE_630/RE_650 Ver. 1.0 or later
• ABB REM630 Module Ver. 1.0 or later
• Application Configuration
• Parameter Setting
• Signal Matrix
• Signal Monitoring
• Disturbance Handling
• Event Viewer
• Graphical Display Editor
• Hardware Configuration
• IED Users
• Communication Management
Download connectivity packages from the ABB web site http://
www.abb.com/substationautomation
1MRS756785 A Section 2
REM630 overview
REM630 11
Application Manual

2.2 Operation functionality
2.2.1 Product variants
The IED capabilities can be adjusted by selecting a product variant. The IED
capabilities can be extended by adding HW and/or SW options to the basic variant.
The number of binary inputs and outputs depends on the amount of the optional
BIO modules selected. For a 4U IED, it is possible to take 2 additional BIO
modules at the maximum, and for a 6U IED, it is possible to take 4 additional BIO
modules at the maximum.
• Basic variant: 14 binary inputs and 9 binary outputs
• With one optional BIO module: 23 binary inputs and 18 binary outputs
• With two optional BIO modules: 32 binary inputs and 27 binary outputs
• With three optional BIO modules: 41 binary inputs and 36 binary outputs
• With four optional BIO modules: 50 binary inputs and 45 binary outputs
The IED capabilities of the basic variant can also be determined by mandatory
selections which are choices that have to be made to adjust the IED according to a
certain customer application. For example, the physical communication connector
can be either an electrical or optical Ethernet connector.
2.2.2 Optional functions
• Positive-sequence overvoltage
• Positive-sequence undervoltage
• Negative-sequence overvoltage protection
• Residual overvoltage
• Overfrequency
• Underfrequency
• Sequence voltage measurement
2.3 Physical hardware
The mechanical design of the IED is based on a robust mechanical rack. The HW
design is based on the possibility to adapt the HW module configuration to
different customer applications.
Section 2 1MRS756785 A
REM630 overview
12 REM630
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Table 2: IED contents
Content options
LHMI
Communication and
CPU module
1 electrical Ethernet connector for the detached LHMI module (the
connector must not be used for any other purpose)
1 Ethernet connector for communication (selectable electrical or optical
connector)
IRIG-B (external time synchronization) connector
1 fibre-optic connector pair for serial communication (selectable plastic or
glass fibre)
14 binary control inputs
Auxiliary power/binary
output module
48-125 V DC or 100-240 V AC/110-250 V AC
Input contacts for the supervision of the auxiliary supply battery level
3 normally open power output contacts with TCS
3 normally open power output contacts
1 change-over signalling contact
3 additional signalling contacts
1 dedicated internal fault output contact
Analog input module 4 current inputs (1/5 A)
4 voltage inputs (100/110/115/120 V)
1 accurate current input for sensitive earth-fault protection (0.1/0.5 A)
Binary input and
output module
3 normally open power output contacts
1 change-over signalling contact
5 additional signalling contacts
9 binary control inputs
All external wiring, that is CT and VT connectors, BI/O connectors, power supply
connector and communication connections, can be disconnected from the IED
modules with wiring, for example, in service situations. The CT connectors have a
build-in mechanism which automatically short-circuits CT secondaries when the
connector is disconnected from the IED.
1MRS756785 A Section 2
REM630 overview
REM630 13
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2.4 Local HMI
A071260 V3 EN
Figure 2: 19" LHMI
The LHMI of the IED contains the following elements:
• Display
• Buttons
• LED indicators
• Communication port
The LHMI is used for setting, monitoring and controlling.
2.4.1 LCD
The LHMI includes a graphical monochrome LCD with a resolution of 320 x 240
pixels. The character size can vary. The amount of characters and rows fitting the
view depends on the character size and the view that is shown.
The display view is divided into four basic areas.
Section 2 1MRS756785 A
REM630 overview
14 REM630
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