ABB MotiFlex e100 OPT-MF-005 User manual

MN1950 Digital I/O Option

MN1950WEN Contents i
Contents
1 General Information
2 Introduction
2.1 Digital I/O option features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3 Input / Output
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 Slot selection and input / output numbering . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.1.3 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

ii Contents MN1950WEN

MN1950WEN General Information 1-1
General Information
1 General Information
LT0246A02EN Copyright ABB (c) 2012. All rights reserved.
This manual is copyrighted and all rights are reserved. This document or attached software may not,
in whole or in part, be copied or reproduced in any form without the prior written consent of ABB.
ABB makes no representations or warranties with respect to the contents hereof and specifically
disclaims any implied warranties of fitness for any particular purpose. The information in this
document is subject to change without notice. ABB assumes no responsibility for any errors that may
appear in this document.
Mint™ is a registered trademark of Baldor, a member of the ABB group.
Windows XP, Windows Vista and Windows 7 are registered trademarks of the Microsoft Corporation.
UL and cUL are registered trademarks of Underwriters Laboratories.
ABB Ltd
Motion Control
6 Bristol Distribution Park
Hawkley Drive
Bristol, BS32 0BF
United Kingdom
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Web site: www.abbmotion.com
See rear cover for other international offices.
1

1-2 General Information MN1950WEN
Product Notice
Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts that are
controlled by this equipment. Improper use can cause serious or fatal injury.
Safety Notice
Intended use: Drives incorporating this product are intended for use in stationary ground based
applications in industrial power installations according to the standards EN60204 and VDE0160.
They are designed for machine applications that require variable speed controlled three-phase
brushless AC motors. These drives are not intended for use in applications such as:
Home appliances
Medical instrumentation
Mobile vehicles
Ships
Airplanes.
Unless otherwise specified, the drive is intended for installation in a suitable enclosure. The
enclosure must protect the drive from exposure to excessive or corrosive moisture, dust and dirt or
abnormal ambient temperatures. The installation, connection and control of drives is a skilled
operation, disassembly or repair must not be attempted. In the event that a drive fails to operate
correctly, contact the place of purchase for return instructions.
Precautions
Do not touch any circuit board, power device or electrical connection before you first
ensure that no high voltage is present at this equipment or other equipment to which it is
connected. Electrical shock can cause serious or fatal injury. Only qualified personnel
should attempt to start-up, program or troubleshoot this equipment.
MEDICAL DEVICE / PACEMAKER DANGER: Magnetic and electromagnetic fields in the
vicinity of current carrying conductors and industrial motors can result in a serious health
hazard to persons with cardiac pacemakers, internal cardiac defibrillators,
neurostimulators, metal implants, cochlear implants, hearing aids, and other medical
devices. To avoid risk, stay away from the area surrounding a motor and its current
carrying conductors.
Electrical components can be damaged by static electricity. Use ESD (electrostatic
discharge) procedures when handling this device.
To prevent equipment damage, be certain that input and output signals are powered and
referenced correctly.
To ensure reliable performance of this equipment, be certain that all signals are shielded
correctly.
WARNING
!
WARNING
!
CAUTION
!
CAUTION
!
CAUTION
!

MN1950WEN Introduction 2-1
Introduction
2 Introduction
2.1 Digital I/O option features
The Digital I/O option is available as a customer-fitted option for the MotiFlex e100 range of
drives. The option adds a number of features to the drive:
Six opto-isolated digital inputs.
Four opto-isolated digital outputs.
The option card may be inserted in either of the expansion slots, located on the top and
bottom panel of the drive.
2.1.1 Installation
Before touching the option card, be sure to discharge static electricity from your
body and clothing by touching a grounded metal surface. Alternatively, wear an
earth strap while handling the card.
1. Choose carefully which of the option
slots (top or bottom) to use. The choice
will often depend on the best route for
the wiring that will lead to the option
card.
2. Pull off the drive’s top or bottom front
panel cover (as appropriate). Remove
the option slot cover’s retaining screw.
3. Insert a screwdriver under the edge of
the option slot cover and gently lever
out the cover.
NOTICE
2
Figure 2-1: Loosen retaining screw
Figure 2-2: Lift out cover

2-2 Introduction MN1950WEN
4. Confirm that the correct option card is
being installed. The description is
printed on the leading edge of the card,
furthest from the mounting bracket.
Insert the option card with the main
component side facing towards the
center of the drive. The edges of the
option card should locate behind
retaining brackets inside the drive.
5. Push down the option card until it clicks
into place. The option card’s external
connector plate should finish
approximately level with the 8 posts
along the edge of the option slot.
6. Insert the retaining screw and tighten. If
the screw will not locate in the threaded
socket on the option card, then check
the position of the option card.
The screw must be fitted since it
provides mechanical support and an
electrical chassis connection for the
option card.
7. Push on the drive’s top or bottom front
panel cover until it clicks into place.
Figure 2-1: Insert the option card
Figure 2-2: Click into place
Figure 2-3: Tighten retaining screws

MN1950WEN Input / Output 3-1
Input / Output
3 Input / Output
3.1 Introduction
All external connections to the Digital I/O option card are made using the 24-pin connector.
The required Weidmüller Minimate B2L 3.5/24 mating connector is supplied.
The digital inputs and outputs are described in the following sections.
3.1.1 Slot selection and input / output numbering
The MotiFlex e100 implements a system of I/O ‘banks’, with each bank allowing up to 32
inputs and outputs. The I/O available as standard on the MotiFlex e100 always resides in
bank 0. The I/O available on option cards resides in bank 1 if the card is inserted in slot 1, or
bank 2 if the card is inserted in slot 2.
The numbering of bank 1 (slot 1) inputs and outputs always starts at 32, since 0-31 are
reserved by bank 0 (even though only DIN0-DIN2 and DOUT0-DOUT1 are used by a
standard MotiFlex e100).
The numbering of bank 2 (slot 2) inputs and outputs always starts at 64, since 0-31 are taken
by bank 0, and 32-63 are taken by bank 1.
This numbering system is summarized in the following table, and in Figures 3-1 and 3-2.
The same numbering system is used when referring to the I/O using the Mint INX and OUTX
keywords; for example DOUT32 is referred to as OUTX(32). See the Mint help file for
details.
Bank/Slot Digital inputs Digital outputs
0 Standard drive,
connector X3 DIN0 DIN1
DIN2
DOUT0
DOUT1
1 Option card, top slot DIN32
DIN33
DIN34
DIN35
DIN36
DIN37
DOUT32
DOUT33
DOUT34
DOUT35
2Option card, bottom slot DIN64
DIN65
DIN66
DIN67
DIN68
DIN69
DOUT64
DOUT65
DOUT66
DOUT67
3

3-2 Input / Output MN1950WEN
Figure 3-1: 24-pin connector assignment - slot 1 (top) numbering
Figure 3-2: 24-pin connector assignment - slot 2 (bottom) numbering
DOUT32- 1
DOUT33- 2
DOUT34- 3
DOUT35- 4
Shield 5
Shield 6
DIN32- 7
DIN33- 8
DIN34- 9
DIN35- 10
DIN36- 11
DIN37- 12
13 DOUT32+
14 DOUT33+
15 DOUT34+
16 DOUT35+
17 Shield
18 Shield
19 DIN32+
20 DIN33+
21 DIN34+
22 DIN35+
23 DIN36+
24 DIN37+
- - - - - - - - - - - - - - - - PCB this side - - - - - - - - - - - - - - - - -
DOUT64- 1
DOUT65- 2
DOUT66- 3
DOUT67- 4
Shield 5
Shield 6
DIN64- 7
DIN65- 8
DIN66- 9
DIN67- 10
DIN68- 11
DIN69- 12
13 DOUT64+
14 DOUT65+
15 DOUT66+
16 DOUT67+
17 Shield
18 Shield
19 DIN64+
20 DIN65+
21 DIN66+
22 DIN67+
23 DIN68+
24 DIN69+
- - - - - - - - - - - - - - - - PCB this side - - - - - - - - - - - - - - - - -