ABB LD 800HSE User manual

Power and productivity
for a better worldTM
Device Management
FOUNDATION Fieldbus Linking Device,
LD 800HSE and LD 800HSE EX,
V3.6.0/0

Device Management
FOUNDATION Fieldbus Linking Device,
LD 800HSE and LD 800HSE EX,
V3.6.0/0

NOTICE
This document contains information about one or more ABB products and may include a
description of or a reference to one or more standards that may be generally relevant to
the ABB products. The presence of any such description of a standard or reference to a
standard is not a representation that all of the ABB products referenced in this document
support all of the features of the described or referenced standard. In order to determine
the specific features supported by a particular ABB product, the reader should consult the
product specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intel-
lectual property in the ABB products described in this document.
The information in this document is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential
damages of any nature or kind arising from the use of this document, nor shall ABB be
liable for incidental or consequential damages arising from use of any software or hard-
ware described in this document.
This document and parts thereof must not be reproduced or copied without written per-
mission from ABB, and the contents thereof must not be imparted to a third party nor used
for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license. This
product meets the requirements specified in EMC Directive 2004/108/EC, Low Voltage
Directive 2006/95/EC and the hardware used in hazardous areas comply with ATEX di-
rective 94/9/EC.
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respec-
tive owners.
Copyright © 2003-2014 by ABB.
All rights reserved.
Release: August 2014
Document number: 3BDD011677-600 A

3BDD011677-600 A 5
Table of Contents
About this User Manual
User Manual Conventions ...............................................................................................11
Warning, Caution, Information, and Tip Icons ....................................................11
Terminology.....................................................................................................................12
Released User Manuals and Release Notes.....................................................................13
Section 1 - Introduction
Features of the Linking Device .......................................................................................15
Integration into the Industrial IT System Structure.........................................................18
New in This Release........................................................................................................20
Prerequisites and Requirements .....................................................................................20
Product Support...............................................................................................................20
Section 2 - Hardware Installation
Restrictions......................................................................................................................21
Mounting and Dismounting.............................................................................................23
Installation in Hazardous Locations ................................................................................25
Hazardous Location - North American Approval (cULus)..................................25
Hazardous Location - European and International Approval (ATEX, IECEx)....26
Interfaces and Display Elements ....................................................................................27
Interfaces .............................................................................................................27
Power Supply ......................................................................................27
Grounding ......................................................................................28
Serial Interface ....................................................................................28
10/100 Mbit/s Ethernet Port (HSE High Speed Ethernet Port)...........29
FF H1 Fieldbus Connection ................................................................30

Table of Contents
63BDD011677-600 A
Display Elements .................................................................................................32
Device Status Indication .....................................................................33
Status Indications of the four H1 Channels ........................................42
Commissioning the Hardware.........................................................................................44
Replacing a Defective Linking Device in a Redundant Set of Linking Devices ............45
Adding a Second Linking Device to form a Redundant Set of Linking Devices ...........46
Section 3 - Configuration
Communication Settings .................................................................................................47
Setting Up an IP Connection between PC and Linking Device...........................50
Assignment of a Second (Local) IP Address ......................................52
System Settings ...............................................................................................................56
Login to Web Server Interface.............................................................................56
Network Configuration .......................................................................61
Firmware Update .............................................................................65
RAM Test Configuration ....................................................................71
Password ......................................................................................71
Plant Configuration and Commissioning........................................................................72
Using a Redundant Set of Linking Devices.........................................................73
Support for Multi User Engineering ....................................................................74
Speed up of Device Assignment ..........................................................................74
Section 4 - Linking Device Diagnostics
Power-on Self Tests.........................................................................................................75
Test Cases ............................................................................................................75
Test Results ..........................................................................................................76
Built-in Web Server.........................................................................................................76
System Status.......................................................................................................79
System Diagnostics..............................................................................................82
H1 Diagnostics.....................................................................................................84
Hardware Diagnostics..........................................................................................86
Version Information .............................................................................................87
Linking Device Web Server Diagnostics.............................................................88

Table of Contents
3BDD011677-600 A 7
3BDD011677-600 A 7
Clearing the Log Files.........................................................................90
Clearing the Error Buffer ....................................................................91
Statistic Information............................................................................92
Internal Device Information................................................................93
Appendix B - Limits and Performance Data
Limits of the Linking Device on HSE .............................................................................97
Maximum Limits..................................................................................................97
Performance of HSE communication...................................................................97
Limits per H1 Channel ....................................................................................................98
General Maximum Limits....................................................................................98
Performance .........................................................................................................99
H1 Slot Time ........................................................................................................99
Duration of Redundancy Switch-over .............................................................................99
Device Redundancy.......................................................................................................100
Appendix C - Technical Reference
Supported HSE Services................................................................................................103
Supported H1 Services ..................................................................................................104
HSE Object Dictionary..................................................................................................105
H1 Interface Object Dictionary .....................................................................................107
Data Format for Schedule Domain................................................................................109
Schedule Summary.............................................................................................110
Sub-Schedule......................................................................................................111
Sequence ...........................................................................................................111
Sequence Element ..............................................................................................111
Redundancy ...................................................................................................................112
Redundancy Concept..........................................................................................112
Fault Domain......................................................................................................114
Redundancy Behavior ........................................................................................117
Appendix D - Linking Device for Zone 2 Explosion and Protection
Environment

Table of Contents
83BDD011677-600 A
General Requirements...................................................................................................125
Commissioning and Installation....................................................................................126
Linking Device Usage...................................................................................................128
Maintenance and Repair................................................................................................129
Appendix E - Glossary
Revision History
Updates in Revision Index - ..........................................................................................133
Updates in Revision Index A.........................................................................................134

3BDD011677-600 A 9
Safety Summary (continued)
GENERAL
WARNINGS
Equipment Environment
All components, whether in transportation, operation or storage, must be
in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
Installation in Hazardous Locations
For general requirements on installation, rules for installing,
commissioning, maintaining and the appropriate use of LD 800HSE EX in
hazardous atmospheres, See page 25 and See page 125.
The present manual does not supersede the relevant national regulations,
standards and directives. These must be observed and have to be applied
according to the national conditions.

10 3BDD011677-600 A
Safety Summary (continued)
SPECIFIC
CAUTIONS
In a redundant set of linking devices, removing the power supply, the
Ethernet cable from the Primary Device causes a redundancy change-
over. Before doing so, make sure that the Secondary Device is opera-
tional (and not still booting due to a prior change-over). Otherwise the
system breaks down or the configuration information might get lost.
Therefore wait at least one minute between such checks. See page 44
In case of removing the RS-232 cable only, redundancy is being lost but
no redundancy switch-over is done.
Make sure that the RS-232 cable is connected before plugging in the
power terminal block.
If the replaced linking device is powered while the serial link is missing, it
will behave like an independent, non-redundant Primary Device. If in this
case the linking device has a valid (possibly unknown) configuration, it
might use H1 node addresses which are already in use on the H1 links.
This will disturb or interrupt communication and application processing on
the H1 links. See page 45
Before connecting the linking device to your LAN network, make sure that
its IP address is not used by another network station. See page 50
SPECIFIC
CAUTIONS
After a firmware update (flash memory update), all FF configuration data
will be lost, but the IP configuration is still valid. See page 66
Make sure that in your configuration the maximum number of republished
signals per second per H1 link is not exceeded. See page 99
Detecting a loss of an H1 connection between the Primary Device and the
entire H1 link requires that at least two H1 devices have been connected
to that H1 channel of the linking device and have appeared in the H1 Live
List before the loss of the connection occurs. See page 114
Only one of the listed faults may be present at a time. Another fault cannot
be tolerated until the redundant set has been repaired and a fully opera-
tional Secondary Device is available. See page 115

About this User Manual User Manual Conventions
3BDD011677-600 A 11
About this User Manual
This user manual describes the hardware installation, configuration, and handling of
FOUNDATION Fieldbus Linking Device LD 800HSE; non-hazardous
(LD 800HSE) and for hazardous areas (LD 800HSE EX). The configuration,
handling, and functionality is same for both versions. Hence, they are commonly
referred to as LD 800HSE throughout this manual. In case of specific considerations
for hazardous areas LD 800HSE EX is explicitly stated.
The reader should have a basic understanding of the FOUNDATION Fieldbus
system architecture and communications protocol.
User Manual Conventions
Microsoft Windows conventions are normally used for the standard presentation of
material when entering text, key sequences, prompts, messages, menu items, screen
elements, etc.
Warning, Caution, Information, and Tip Icons
This User Manual includes Warning, Caution, and Information where appropriate to
point out safety related or other important information. It also includes Tip to point
Any security measures described in this User Manual, for example, for user
access, password security, network security, firewalls, virus protection, etc.,
represent possible steps that a user of an 800xA System may want to consider
based on a risk assessment for a particular application and installation. This risk
assessment, as well as the proper implementation, configuration, installation,
operation, administration, and maintenance of all relevant security related
equipment, software, and procedures, are the responsibility of the user of the
800xA System.

Terminology About this User Manual
12 3BDD011677-600 A
out useful hints to the reader. The corresponding symbols should be interpreted as
follows:
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.
Terminology
A complete and comprehensive list of terms is included in System 800xA System
Guide Functional Description (3BSE038018*). The listing includes terms and
definitions that apply to the 800xA System where the usage is different from
commonly accepted industry standard definitions and definitions given in standard
dictionaries such as Webster’s Dictionary of Computer Terms.
The following is a list of terms associated with the FOUNDATION Fieldbus
Linking Device LD 800HSE that you should be familiar with. The list contains
Electrical warning icon indicates the presence of a hazard that could result in
electrical shock.
Warning icon indicates the presence of a hazard that could result in personal
injury.
Caution icon indicates important information or warning related to the concept
discussed in the text. It might indicate the presence of a hazard that could result
in corruption of software or damage to equipment/property.
Information icon alerts the reader to pertinent facts and conditions.
Tip icon indicates advice on, for example, how to design your project or how to
use a certain function

About this User Manual Released User Manuals and Release Notes
3BDD011677-600 A 13
terms and abbreviations that are unique to ABB or have a usage or definition that is
different from standard industry usage.
Released User Manuals and Release Notes
A complete list of all User Manuals and Release Notes applicable to System 800xA
is provided in System 800xA Released User Manuals (3BUA000263*).
System 800xA Released User Manuals (3BUA000263*) is updated each time a
document is updated or a new document is released. It is in pdf format and is
provided in the following ways:
• Included on the documentation media provided with the system and published
to ABB SolutionsBank when released as part of a major or minor release,
Service Pack, Feature Pack, or System Revision.
• Published to ABB SolutionsBank when a User Manual or Release Note is
updated in between any of the release cycles listed in the first bullet.
The following is a listing of documentation related to LD 800HSE .
Term Description
FOUNDATION Fieldbus FOUNDATION fieldbus is a bi-directional
communications protocol used for communications
among field instrumentation and control systems.
Fieldbus Foundation The Fieldbus Foundation is a consortium of leading
controls and instrumentation suppliers throughout the
world. Its purpose is to accelerate development and
acceptance of a single, open, interoperable fieldbus
specification, as well as hardware and software
technology for companies that wish to implement it in
their automation products.
Industrial IT Industrial IT is ABB’s solution, that creates a business
enterprise where your plant automation, asset
optimization, and collaborative business systems are
seamlessly linked in real time.
A product bulletin is published each time System 800xA Released User Manuals
(3BUA000263*) is updated and published to ABB SolutionsBank.

Released User Manuals and Release Notes About this User Manual
14 3BDD011677-600 A
Category Title Description
Hardware Data Sheet
FOUNDATION Fieldbus Linking
Device LD 800HSE
3BDD011675
This manual contains technical data of the linking
device LD 800HSE.
Release Notes
FOUNDATION Fieldbus Linking
Device LD 800HSE
3BDD011679
This document provides information not contained
in the ordinary manuals, sales information or other
types of product information for the linking device
LD 800HSE. It describes known software or
documentation problems and errors that were
discovered at too late a date to be included in the
current user instructions.
Instruction Leaflet
FOUNDATION Fieldbus Linking
Device LD 800HSE
3BDD011720
This manual provides basic instructions for
installing the hardware and links to detailed
information needed for configuration and
commissioning of the linking device LD 800HSE.
Software Configuration Manual
System 800xA Device
Management, FOUNDATION
Fieldbus
3BDD012902
This manual provides detailed instructions on the
configuration and commissioning of
FOUNDATION Fieldbus subsystems with the
Fieldbus Builder FOUNDATION Fieldbus.
Engineering Reference Manual
Communications and Fieldbusses
AC 800F
3BDD012515
Among other information related to
communications and fieldbusses connected to the
AC 800F controller this document provides
detailed instructions on the configuration and
commissioning of FOUNDATION Fieldbus
subsystems with the Control Builder F.

Section 1 Introduction Features of the Linking Device
3BDD011677-600 A 15
Section 1 Introduction
FOUNDATION Fieldbus (FF) is a fieldbus protocol based on international
standards and designed for applications in the manufacturing industry, process
automation and buildings automation. The guidelines for this fieldbus standard are
published by the Fieldbus Foundation.
FF defines two communication profiles, H1 and HSE. The H1 profile, with a
transmission rate of 31.25 kbit/s, is preferably used for direct communication
between field devices in one link (H1 link). The HSE profile, which is based on
standard Ethernet and typically features a transmission rate of 100 Mbit/s, serves
first and foremost as a powerful backbone for the connection between H1 links. The
first devices that are already available on the market and support the HSE profile are
FF linking devices. They serve as a gateway between the field devices on the H1
links and the HSE subnet.
Features of the Linking Device
The LD 800HSE is a gateway between an FF High Speed Ethernet (FF-HSE) subnet
and FF-H1 links. It supports device redundancy.
The linking device is registered as class 42c of the HSE profile, therefore providing
the following functions:
• It supports up to four separate galvanically isolated FF-H1 links. In each of
these links, the linking device operates as the Link Master as well as the SM
Time Publisher
• Identification of devices connected to the H1 links
• Configuration of connected H1 devices through System Management and
Network Management via HSE
• Access to the function blocks of connected H1 devices via HSE
• Republishing of process data between H1 links
• Republishing of process data from H1 to HSE and vice versa

Features of the Linking Device Section 1 Introduction
16 3BDD011677-600 A
• Distribution of alarms and events sent by H1 devices
Functionality in the HSE subnet:
• System Management Agent
• Network Management Agent
• Server providing object access to H1 devices
• Publishing/Subscribing of process data from/to H1 devices
• Distribution of alarms and events sent by H1 devices
• Time synchronization via SNTP
• IP address configurable via integrated web server
Figure 1. Linking Device Communication

Section 1 Introduction Features of the Linking Device
3BDD011677-600 A 17
Functionality in the H1 links:
• System Management Manager
• Network Management Manager
• Client for object access
• Publisher and Subscriber of process data
• Reception of alarms and events
• Link Master, SM Time Publisher
H1 Live List
The H1 live list contains all H1 devices which are active on the H1 link.
For each H1 device the linking device records the node address, the PD tag, and the
device ID.
Redundancy
The linking device supports device redundancy. In the redundant mode, a set of
two physical linking devices forms one logical linking device. One operates as
Primary Device the other as Secondary Device or Backup Device. Both devices of
a redundant set are connected to the same HSE subnet and to the same H1 links. If
the Primary Device fails, the Secondary Device automatically takes over the role of
the Primary Device to ensure continuous system operation. The failed physical
linking device can be replaced and the new device will further on act as Secondary
Device. The system is then again able to tolerate a failure in one of the two physical
linking devices.
A more detailed description of the redundancy concept is given in Appendix C,
Technical Reference.
Write access to the H1 NMA VFD of an H1 interface from an H1 link (e.g. by
means of an H1 configurator) is not supported.

Integration into the Industrial IT System Structure Section 1 Introduction
18 3BDD011677-600 A
Integration into the Industrial IT System Structure
Within a typical Industrial IT system structure as shown in Figure 2, a
FOUNDATION Fieldbus subsystem is linked to the control system via the HSE
subnet. The linking devices LD 800HSE serve as gateways between the field
devices on the H1 links and the HSE subnet. The FOUNDATION Fieldbus
subsystem consists of linking devices and possibly other devices which
communicate with one another using the HSE protocol and subsidiary H1 links. As
a device registered as a class 42c device of the HSE profile the LD 800HSE allows
process data that are being published cyclically on the subsidiary H1 links to be
republished on the HSE subnet. By using HSE republishing, it is possible to
configure cyclical communication between field devices on different H1 links and
devices on the HSE subnet. Furthermore alarms and events from H1 devices are
communicated to the Connectivity Servers FF, thus allowing seamless integration in
the overall 800xA alarm management philosophy.
The displayed system structure also includes redundant LD 800HSE. The
corresponding H1 ports of both physical linking devices making up a redundant set
of linking devices are connected to the same H1 link. Both physical devices
belonging to a redundant set are connected via a serial RS-232 null modem cable for
exchanging redundancy control information.

Section 1 Introduction Integration into the Industrial IT System Structure
3BDD011677-600 A 19
Within a typical Industrial IT system structure the FOUNDATION Fieldbus
subsystem is interfaced to the IEC 61131 controller using the communication
interface module CI 860 in the AC 800M which acts as HSE host on the HSE
subnet.
Figure 2. Sample System Structure with FF Network

New in This Release Section 1 Introduction
20 3BDD011677-600 A
It is also possible to configure and commission an FF network which is not linked to
an IEC 61131 controller.
New in This Release
• Increase in security of linking device - Linking Device web server is password
protected and must be changed from the default password.
• Zone 2 Environment - Support of Linking device type LD 800HSE EX on Zone
2 Explosion and Protection Environment.
Prerequisites and Requirements
For obtaining firmware and capabilities file, refer to Section 2, Hardware
Installation.
Product Support
Contact ABB technical support for assistance in reporting the problem.
Before commissioning of LD 800HSE make sure to use the latest linking device
firmware released for your system environment.
It is required that all applicable revisions and rollups for your system are installed
either previously or at the same time this firmware is installed. Industrial IT
System 800xA SV 5.x System Software Versions (3BSE037782R5001) lists all the
revisions and rollups released for the above system version and includes links to
the revisions and rollups and associated release notes.
Refer to the LD 800HSE and LD 800HSE EX Version Table (3BDS009910) in the
ABB SolutionsBank to find out the latest linking device firmware released for
your system environment.