ABB RHDE8000 User manual

Operating Instructions
42/68-168-EN
Electrical Part Turn Actuato
r
RHDE8000 ... 16000 (Contrac)
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Rated torque
8000 … 16000 Nm (5900 ... 11800 lbf-ft)
in explosion-proof design
P R OF I
BU S
PROCESS FIELD BUS
®

Blinder Text
2 RHDE8000 ... 16000 (Contrac) 42/68-168-EN
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Electrical Part Turn Actuator
RHDE8000 ... 16000 (Contrac)
Operating Instructions
42/68-168-EN
03.2008
Rev. C
Manufacturer:
ABB Automation Products GmbH
Schillerstraße 72
32425 Minden
Germany
Tel.: [phone]
Fax: [phone]
[email protected]b.com
© Copyright 2008 by ABB Automation Products GmbH
Subject to change without notice
This document is protected by copyright. It assists the user with the safe and efficient operation of the
device. The contents may not be copied or reproduced in whole or in excerpts without prior approval of
the copyright holder.
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Contents

Contents
42/68-168-EN RHDE8000 ... 16000 (Contrac) 3
1Safety....................................................................................................................................................................5
1.1 General Safety Information ............................................................................................................................5
1.2 Proper use......................................................................................................................................................5
1.3 Technical limits...............................................................................................................................................5
1.4 Warranty provision .........................................................................................................................................6
1.5 Labels and symbols........................................................................................................................................6
1.5.1 Symbols and warnings ............................................................................................................................6
1.5.2 Name plate..............................................................................................................................................7
1.6 Operator liability .............................................................................................................................................7
1.7 Personnel qualification ...................................................................................................................................7
1.8 Returning devices...........................................................................................................................................8
1.9 Disposal..........................................................................................................................................................8
1.9.1 Information on WEEE directive 2002/96/EC (Waste Electrical and Electronic Equipment) ...................8
1.10 Transport safety information ..........................................................................................................................8
1.11 Storage conditions..........................................................................................................................................9
1.12 Installation safety information.........................................................................................................................9
1.13 Electrical installation safety information .........................................................................................................9
1.14 Operating safety information ........................................................................................................................10
1.15 Maintenance safety information ...................................................................................................................10
2Explosion-protection safety precautions........................................................................................................11
2.1 Operation via frequency transformer............................................................................................................11
2.2 Preventing electrostatic charging .................................................................................................................11
3Design and function ..........................................................................................................................................12
4Installation..........................................................................................................................................................13
4.1 Actuator check..............................................................................................................................................13
4.2 Mounting position .........................................................................................................................................13
4.3 Installation instructions .................................................................................................................................14
4.4 Assembly with the valve ...............................................................................................................................14
4.4.1 Preparation............................................................................................................................................14
4.4.2 Adjusting the stops in dependence of the travel ...................................................................................15
4.4.3 Adjusting the stops in dependence of the torque..................................................................................15
4.5 Mounting examples ......................................................................................................................................16
4.5.1 Fastening elements...............................................................................................................................16
4.5.2 Mounting with lever ...............................................................................................................................16
4.6 Dimensioned drawings .................................................................................................................................17
4.6.1 Lever for RHDE8000.............................................................................................................................17
4.6.2 Lever for RHDE16000...........................................................................................................................19
5Electrical connection ........................................................................................................................................21
5.1 Cable shield..................................................................................................................................................22

Contents
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5.1.1 Signal part .............................................................................................................................................22
5.1.2 Motor .....................................................................................................................................................22
5.2 Terminal connection diagrams .....................................................................................................................23
5.2.1 Power Electronic Unit EBN853 (Contrac) .............................................................................................23
5.2.2 Power Electronic Unit EBN861 (Contrac) .............................................................................................25
5.2.3 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac) .............................................................27
6Operation............................................................................................................................................................28
6.1 Automatic / manual mode.............................................................................................................................28
6.2 Manual operation..........................................................................................................................................28
7Maintenance.......................................................................................................................................................29
7.1 Inspection and overhaul ...............................................................................................................................29
7.2 Brake adjustment .........................................................................................................................................30
7.3 Oil change ....................................................................................................................................................30
7.4 Filling capacity..............................................................................................................................................31
8Trouble shooting ...............................................................................................................................................32
8.1 Electrical test values.....................................................................................................................................32
9Technical data....................................................................................................................................................33
9.1 General information......................................................................................................................................33
9.2 Technical data RHDE8000...........................................................................................................................33
9.3 Technical data RHDE16000.........................................................................................................................34
9.4 Technical data for the cable set (for Ex-relevant range) ..............................................................................35
10 Appendix ............................................................................................................................................................36
10.1 Permits and certifications .............................................................................................................................36
11 Index ...................................................................................................................................................................48

Safety
42/68-168-EN RHDE8000 ... 16000 (Contrac) 5
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1 Safety
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1.1 General Safety Information
The “Safety” chapter provides an overview of the safety aspects to be observed for the
operation of the device.
The device is built based on state-of-the-art technology and is operationally safe. It was tested
and left the factory in a proper state. The requirements in the manual as well as the
documentation and certificates must be observed and followed in order to maintain this state for
the period of operation.
The general safety requirements must be complied with completely during operation of the
device. In addition to the general information, the individual chapters of the manual contain
descriptions about processes or procedural instructions with specific safety information.
Only the observance of all safety information enables the optimal protection of personnel as well
as the environment from hazards and the safe and trouble-free operation of the device.
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1.2 Proper use
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The actuators are used for operating final control elements (valves, vanes, etc.). They may only
be operated using the appropriate Contrac electronic unit for field or rack installation. Do not
use these actuators for any other purpose. Otherwise, a hazard of personal injury or of damage
to or impairment of the operational reliability of the device may arise. In addition to these
operating instructions, the relevant documentation for the electronic unit and software tools
must be observed.
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Repairs, alterations and enhancements or the installation of replacement parts is only
permissible as far as described in the manual. Further actions must be verified with ABB
Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized
specialist shops.
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1.3 Technical limits
The device is designed for use exclusively within the stated values on the name plate and in the
technical specifications (see the "Technical Specifications" chapter or the data sheet). These
must be complied with accordingly, e.g.:
• The maximum operating temperature may not be exceeded.
• The permitted operating temperature may not be exceeded.
• The housing protection system must be observed.
• Unallowably high loads on the drive element must be avoided.
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Safety
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1.4 Warranty provision
A use contrary to the device’s stipulated use, disregarding of this manual, the use of under-
qualified personnel as well as unauthorized alterations excludes the manufacturer of liability
from any resulting damages. The manufacturer’s warranty expires.
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1.5 Labels and symbols
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1.5.1 Symbols and warnings
Danger – <Serious damage to health / risk to life>
One of these symbols in conjunction with the “Danger“ warning indicates an imminent danger.
If it is not avoided, death or serious injury will result.
Warning – <Bodily injury>
The symbol in conjunction with the “Warning“ message indicates a possibly dangerous
situation. If it is not avoided, death or serious injury could result.
Caution – <Slight injuries>
The symbol in conjunction with the “Caution“ message indicates a possibly dangerous
situation. If it is not avoided, slight or minor injury can result. May also be used for property
damage warnings.
Notice – <Property damage>!
The symbol indicates a possibly damaging situation. If it is not avoided, the product or
something in its area can be damaged.
Important
The symbol indicates operator tips or especially useful information. This is not a message for a
dangerous or damaging situation.
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Safety
42/68-168-EN RHDE8000 ... 16000 (Contrac) 7
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1.5.2 Name plate
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Fig. 1
1 Complete model name
2 Fabrication no./ NL no. (no. of non-
standard version)
3 Output torque / Year of manufacture
4 Permissible ambient temperature and
protection class / CE mark with
information about the monitoring
authority
5 min./max. crank angle and max.
actuating speed
6 Filled oil types
7 Associated Contrac electronic unit
8 Explosion protection class
9 Certification authority
10 Free for customer-specific entry
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1.6 Operator liability
The operators must strictly observe the applicable national regulations in their countries with
regards to installation, function tests, repairs, and maintenance of electrical devices.
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1.7 Personnel qualification
The installation, commissioning and maintenance of the device may only be carried out through
trained specialist personell authorized by the plant operator. The specialist personnel must have
read and understood the manual and comply with its instructions.
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Safety
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1.8 Returning devices
Use the original packaging or a suitably secure packaging for returning the device for repair or
for recalibration. Include the properly filled out return form (see attachment) with the device.
According to EC guidelines for hazardous materials, the owner of hazardous waste is
responsible for its disposal or must observe the following regulations for its shipping:
All delivered devices to ABB Automation Products GmbH must be free from any hazardous
materials (acids, alkali, solvents, etc.).
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1.9 Disposal
ABB Automation Products GmbH actively promotes environmental consciousness and has an
operational management system in accordance with DIN EN ISO 9001:2000, EN ISO
14001:2004 and OHSAS 18001. Our products and solutions should have minimum impact on
the environment and persons during manufacture, storage, transport, use and disposal.
This includes the environmentally friendly use of natural resources. Through its publications
ABB conducts an open dialog with the public.
This product/solution is manufactured from materials that can be reused by specialized
recycling companies.
1.9.1 Information on WEEE directive 2002/96/EC (Waste Electrical and Electronic Equipment)
This product/solution is not subject to the WEEE directive 2002/96/EC and relevant national
laws (e.g., ElektroG in Germany).
Dispose of the product/solution directly in a specialized recycling facility and do not use the
municipal garbage. Only privately used products may be disposed of in the municipal garbage
according to the WEEE directive 2002/96/EC. Proper disposal prevents negative effects on
people and the environment, and supports the reuse of valuable raw materials.
If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of
returns for a fee.
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1.10 Transport safety information
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Check the devices for possible damage that may have occurred from improper transport.
Damages in transit must be recorded on the transport documents. All claims for damages must
be claimed without delay against the shipper and before the installation.
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Safety
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1.11 Storage conditions
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The actuators may be stored under moist and aggressive condition for a short time. The
equipment is protected against external corrosive influences. However, direct exposure to rain,
snow, etc., must be avoided.
Actuators, equipped with an anti condensation heater, are additionally protected by desiccant,
which is placed in the following locations:.
Position sensor: in connection chamber
electronic unit (separately supplied): electrical connection area
The desiccant guarantees sufficient protection for approximately 150 days. It can be
regenerated at a temperature of 90 °C (114 °F) within 4 h.
Important
Remove the desiccant prior to commissioning the actuator or the electronic unit.
If you intend to store or transport the device for a longer time, we recommend that you wrap it in
plastic foil and add desiccant. Regularly check whether the desiccant is still active.
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1.12 Installation safety information
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• The actuators perform movements for positioning vanes and valves, etc.
• Only qualified specialists who have been trained for these tasks are authorized to mount and
adjust the control actuator, and to make the electrical connection.
• When working on the actuator itself or the electronics always observe the locally valid
accident prevention regulations and the regulations concerning the construction of technical
installations.
• The eyebolt at the top of the actuator may only be used to lift or lower the actuator vertically.
• Do not use the handwheel to lift or to lower the actuator..
• Do not use it if the actuator is mounted at the valve! Make sure that the final control element
is not exposed to process forces.
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1.13 Electrical installation safety information
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The electrical connection may only be performed by authorized specialist personnel according
to the electrical plans.
Observe the electrical connection information in the manual, otherwise the electrical protection
can be affected.
The secure isolation of contact-dangerous electrical circuits is only guaranteed when the
connected devices fulfil the requirements of the DIN VDE 0106 T.101 (basic requirements for
secure isolation).
For secure isolation, run the supply lines separated from contact-dangerous electrical circuits or
additionally isolate them.
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Safety
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1.14 Operating safety information
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Warning - risk of injury!
Note that the actuator position may be changed accidentally by the repelling power of the
valve when the brake is released!
Before switching on, ensure that the specified environmental conditions in the “Technical
Specifications” chapter or data sheet are complied with and that the power supply voltage
corresponds with the voltage of the actuator.
When there is a chance that safe operation is no longer possible, put the device out of operation
and secure against unintended operation.
When mounting the actuator in areas which may be accessed by unauthorized persons, take
the required protective measures.
• Lock the handwheel with a cotter pin in order to a void unintentional manual actuator
operation. Switch-off the power supply to the motor prior to any manual operation.
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1.15 Maintenance safety information
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• When changing the oil of the actuator, thoroughly remove any oil that may have run down on
the floor during the procedure to avoid accidents.
• Dispose of the waste oil in compliance with the respective local regulations. Make sure that
no oil reaches the water cycle.
• Switch off the supply voltage for the power electronic unit and separate anti-condensation
heater (option) when working on the actuator or related subassemblies and take precautions
to prevent unintentional switch-on.
• Make sure that any oil leaking from the device cannot come into contact with hot parts
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