ABB UMC100-FBP Parts list manual

Technical Description
Universal Motor Controller
UMC100-FBP

- 2 -UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
Please note the following
Target group
This description is intended for use by trained specialists in electrical installation and control and automa-
tion engineering, who are familiar with the applicable national standards.
Safety requirements
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Using this Handbook
Symbols
This technical document contains markers to point the reader to important information, potential risks and
precautionary information The following symbols are used:
Symbol to indicate a potentially dangerous situation that can cause damage to the
UMC or connected devices or to the environment
Symbol to indicate important information and conditions.
Symbol that indicates a potentially dangerous situation that can cause personal
injury
Abbreviations
UMC Universal Motor Controller
DCS Distributed Control System
PLC Programmable Logic Controller
GSD Device description file for PROFIBUS networks
EDS Device description file for DeviceNet networks
FDT/DTM Device driver technology for field devices. Specified from the FDT group.
NC / NO Normall closed / Normally open
FBP FieldBusPlug is the name for a group of products which allows to connect ABB low
voltage control products to different fieldbusses.
Related Documents
Technical Documentation Document No.
DTM manual for FBP devices 2CDC 192 012 D02xx
Manual of the custom application editor 2CDC 135 014 D02xx

- 3 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
Content
New features in comparison to preceeding versions ...............................................................................7
1 System Overview...................................................................................................................................9
Function Overview ..............................................................................................................................9
Compatibility to UMC22 ...................................................................................................................10
Description of Components..............................................................................................................11
2 Installation ...........................................................................................................................................17
Assembly and Disassembly of UMC100-FBP and IO Modules .......................................................17
Connecting the IO Modules DX111 and DX122 ...............................................................................17
Wiring DX1xx Inputs and Outputs ....................................................................................................18
Connecting the VI15x Voltage Module .............................................................................................19
Wiring VI15x Inputs and Outputs......................................................................................................20
Connecting the VI15x Voltage Module and a DX1xx IO Module ......................................................20
Connecting Contactors.....................................................................................................................21
Motor Wiring .....................................................................................................................................23
Connecting External Current Transformers (CTs) .............................................................................24
Connecting the UMC100-PAN LCD Panel .......................................................................................26
Using the UMC100 in a PROFIBUS DP Network .............................................................................27
Using the UMC100 in a DeviceNet Network ....................................................................................28
Using the UMC100 in a CANopen Network .....................................................................................29
Using the UMC100 in a MODBUS RTU Network .............................................................................30
Usage in Draw-Out Systems ............................................................................................................31
3 Commissioning....................................................................................................................................33
Commissioning Steps.......................................................................................................................33
Test Position .....................................................................................................................................35
4 Configuring the Motor Protection Functions.......................................................................................37
General Information ..........................................................................................................................37
EOL and Current based Protection Functions..................................................................................37
Earth Fault Protection ......................................................................................................................47
Thermistor (PTC) Motor Protection acc. to EN 60947-8 (type A sensors)........................................49
Voltage and Power Protection Functions .........................................................................................50
Total Harmonic Distortion .................................................................................................................52
Voltage Dips, Load Shedding ...........................................................................................................55
5 Configuring the Motor Management Functions ..................................................................................59
Starting and Stopping the Motor......................................................................................................59
Limit the Number of Starts ...............................................................................................................64
Emergency Start ...............................................................................................................................64
Checkback Monitoring .....................................................................................................................66

- 4 -UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
Using the Digital UMC Inputs ...........................................................................................................66
Control Function Transparent ...........................................................................................................69
Control Function Overload Relay......................................................................................................71
Control Function Direct Starter (DOL)...............................................................................................73
Control Function Reversing Starter (REV).........................................................................................76
Control Function Star-Delta Starter ..................................................................................................79
Control Function Pole-Changing Starter ..........................................................................................82
Control Function Actuator 1 - 4........................................................................................................85
6 Configuring the Fieldbus Communication...........................................................................................91
Setting the Bus Address...................................................................................................................91
Address Check when using UMC in Motor Control Centres............................................................91
Defining the Bus Fault Reaction .......................................................................................................92
Ignore Block Parameters ..................................................................................................................93
7 Using Expansion Modules...................................................................................................................95
Using a Digital IO Module (DX111/122) ............................................................................................95
Using a Voltage Module (VI150/155).................................................................................................96
8 The LCD Control Panel UMC100-PAN................................................................................................97
Overview...........................................................................................................................................97
Monitoring Status Information ..........................................................................................................98
The Menu Tree ..................................................................................................................................98
Adjusting Parameters .....................................................................................................................104
Starting and Stopping the Motor....................................................................................................106
9 Error Handling, Maintenance and Service.........................................................................................109
Error Handling of the UMC .............................................................................................................109
UMC100 Fault Indication................................................................................................................109
Fault Messages...............................................................................................................................109
Resetting Parameters to Factory Defaults .....................................................................................114
Resetting the Password..................................................................................................................114
Reading, Setting and Resetting Maintenance Counters ................................................................115
DX1xx / VI15x Status Codes ..........................................................................................................116
Replacing a UMC100......................................................................................................................116
Replacing a DX1xx IO Module........................................................................................................116
Replacing a VI15x IO Module .........................................................................................................116
Requesting Support........................................................................................................................116
A1 Parameters and Data Structures on a Fieldbus..............................................................................117
Command Data ..............................................................................................................................117
Accessing Data on PROFIBUS.......................................................................................................119
Accessing Data on Modbus ...........................................................................................................119
Accessing Data on DeviceNet ........................................................................................................119
Accessing Data on CANopen .........................................................................................................119
Parameter Organisation..................................................................................................................120

- 5 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
Motor Management Parameters.....................................................................................................120
Protection Parameters....................................................................................................................125
Communication Parameters ...........................................................................................................129
IO Module Parameters....................................................................................................................129
UMC Display Parameters ...............................................................................................................133
Function Block Related Parameters ...............................................................................................134
All Parameters Sorted by Parameter Number ................................................................................135
All Parameters Sorted Alphabetically .............................................................................................137
A2 Circuit Diagrams with Emergency Stop Function ...........................................................................139
Direct Starter, Category 4 ...............................................................................................................139
Reversing Starter, Category 4.........................................................................................................140
A3 Technical Data.................................................................................................................................141
UMC100..........................................................................................................................................141
Performance Data...........................................................................................................................146
UMC100-PAN .................................................................................................................................146
DX111 and DX122 ..........................................................................................................................146
VI150 and VI155..............................................................................................................................150
EMC UMC100 and DX1xx / VI15x Modules ...................................................................................151
Dimensions UMC100......................................................................................................................152
Dimensions Expansion Modules ....................................................................................................153
Dimensions LCD Panel...................................................................................................................153

- 6 -UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
How to get started
There are many options for using the UMC100. Not all functions are required in all cases. Therefore the
documentation is split into separate parts. You only need to read the parts that are relevant for your ap-
plication.
The following manuals exist.
UMC100-FBP Technical Manual
2CDC 135 013 D02xx1
This is the main technical description and must always be
read carefully before using the UMC.


PBDTM
2CDC 192 012 D02xx1
This manual describes the configuration tool (Device
Type Manager) that can be used to configure and moni-
tor the UMC100 and also other ABB control products like
UMC22, softstarters and circuit breakers.
It is based on the standardised FDT/DTM technology.
If you plan to only configure the UMC100 with the device
description files like GSD (for PROFIBUS) or EDS (for
CAN) or via the LCD panel, you do not need to read this
manual.


UMC100-FBP Custom Application Editor
2CDC 135 014 D02xx1
This manual describes how to create customer-specific
applications for the UMC100.
You only need to read this manual, if the logic built into
the UMC100 does not fulfill your needs.
As the custom application editor is part of the configura-
tion tool (Device Type Manager), it is highly recommended
that you read the PBDTM manual first
FieldBusPlugs
Whenever the UMC100 is to be connected to a fieldbus,
read the appropriate FieldBusPlug manual.
Presently the following FieldBusPlugs can be used
together with UMC100:
•PROFIBUS DP
•DeviceNet
•CANopen
•MODBUS RTU
PDP22
PDQ22
DNP21
COP21
MRP21
2CDC 192 001 D02xx1
2CDC 192 009 D02xx1
2CDC 193 001 D02xx1
2CDC 194 002 D02xx1
2CDC 194 001 D02xx1
1)please replace xx with the latest version (e.g. 02). Consult your local sales repre-
sentative, if you are unsure regarding the latest version.
You are now
reading this
manual

- 7 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
New features in comparison to preceeding versions
1SAJ520000R0100 -> 1SAJ520000R0101
New Protection Functions
The new voltage modules VI150 and VI155 can be connected. These modules add voltage and po-
wer based protection and supervision functions as well as energy measurement to the UMC100.
See section 4 -> Voltage and Power Protection Functions for details.
The UMC100 now supports the internal detection of an earth fault situation without using an exter-
nal summation current transformer.
New Motor Management Functions
The number of available TOn, TOff, RS and SR function blocks had been increased. See manual
2CDC 135 014 D02xx for more details.
The number of starts per time interval can be limited. A warning is signalled if just one start is left.
Other new Functions
The LCD panel supports up - and download of parameters or applications or both. See section 8
for details.
The LCD panel supports Russian as an additional language
The absolute motor current is available in the function block application and can be cyclically trans-
fered to the control system for example.
The status of the fieldbus communication is available in the function block application
The motor operation hours can be set
The new UMC100 version is fully backwards compatible with the previous version
and replaces it.
To use the new features via fieldbus new fieldbus device description files have to be
used. Therefore updated GSD and EDS files are available on the ABB web site. See
section A1 for details.

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Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012

- 9 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
V 6
FieldBusPlug / Issue: 03.2012
1 System Overview
The Universal Motor Controller (UMC) is an intelligent motor controller for 3-phase AC induction motors
combining the two classical functions of motor protection and motor management in a single device plus
offering diagnostic and fieldbus communication. The device functions can be adjusted in a wide range to
cover the needs of different industries. UMC100 is a further development of the UMC22.
Function Overview
Protection Functions
•The UMC provides comprehensive motor protection including phase failure detection, adjustable motor
protection for stalled motors during startup or normal operation, configurable current limits to generate
trips or warnings and many more.
•Overload classes 5E, 10E, 20E, 30E and 40E
•Thermistor motor protection (PTC)
•Earth fault detection when used in IT networks
•Power and voltage based protection functions
•Supervision of the network quality (Total Harmonic Distortion)
•One device type covers the whole current range starting from 0.24 up to 63 A.
For higher currents up to 850 A additional current transformers are available.
Fieldbus Communication
•The UMC100 can be integrated into different fieldbus networks such as PROFIBUS DP , DeviceNet,
MODBUS and CANopen via the FieldBusPlug interface. All measured data, status signals and param-
eters can be accessed via fieldbus.
•It is also possible to use the UMC stand-alone (i.e. without FieldBusPlug).
•The motor protection and motor management is fully functional in the event of a bus failure.
•The fieldbus interface and the UMC can be separated. This offers many benefits in MCC applications
especially for withdrawable systems.
•Parameterisation of the protection and control functions can be carried out with the device description
files as defined by the different fieldbuses (e.g. GSD for PROFIBUS). In addition a Device Type Manager
(DTM) offering a very convenient device configuration via a laptop or within a control system is also
available.
Motor Management, Inputs and Outputs
•The UMC100-FBP provides six digital inputs, three relay outputs and one 24 V output. Therefore a wide
number of control functions can be covered from the base device.
•If further inputs or outputs are needed, the basic device can be expanded with an expansion module.
That provides an additional eight digital inputs, four relay outputs and an analogue output for driving an
analogue meter.
•Supported standard configurations are direct starter, reversing starter, star-delta starter, actuator, inching
mode and many more.
•The digital inputs can be configured in many ways to adapt the behaviour of the UMC100 to specific
user requirements.
•To execute customer specific applications the UMC100 allows free programming of its internal logic.
Function blocks for signal adjustment, boolean logic, timers, counters ... are available (see below).
•Different control stations (DCS, DI, Operation Panel ...) with individual, adjustable release opportunities
are available.

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Universal Motor Controller
UMC100-FBP
Technical Description
V 6
FieldBusPlug / Issue: 03.2012
Metering, Monitoring and Diagnosis
•Rapid, comprehensive diagnostics and operating status information is available on the UMC100 itself
(LEDs), on the LCD panel (clear text messages), via fieldbus or on a laptop connected directly or via bus
to the UMC.
•The fully graphic, multi-language LCD panel allows configuration, control and monitoring of the UMC
and its inputs and outputs.
•Available diagnosis includes motor, bus and device status, maintenance counters such as number of
starts and overload releases, remaining cooling time, etc.
Function Block Programming
•The UMC100 has a set of predefined applications built in. These applications are built on the basis of
function blocks and can be used directly without the need for a programming tool.
•Custom applications can be created in a convenient way. The custom application editor is integrated in
the PBDTM.
•You can monitor an application online to support you during development and testing.
•Control and protection related and general purpose function blocks are available: boolean logic, timers,
counters, blocks representing the hardware, starter functions, ...
•There are basic function blocks like boolean blocks that have no parameters. But there are also very
powerful function blocks such as the multifunction inputs or the starter blocks. Such blocks have pa-
rameters accessible via LCD and fieldbus. By setting the block parameters you can adjust the behaviour
of the blocks and the application to your needs.
Please note: It is not necessary to change the function block application if the pre-
defined applications fulfill your requirements.
But if you have specific requirements you can enable the customer application mode
and adapt an existing application to your needs or even create your own one.
This is described in the custom application editor manual (see section 'How to get
started').
Compatibility to UMC22
Hardware
The UMC100 is mechanically compatible with the UMC22. The UMC100 does not need more space and
can be used in all situations the UMC22 was used in.
Please note that terminal 12 was previously a static 24 V output. It is now a switchable 24 V output that
can signal a protection trip for example.
Fieldbus Interface
Both devices follow the PNO profile for motor starters regarding their cyclic command and monitoring
telegram. This means the first two bytes within the cyclic telegrams are the same in both devices. But as
the UMC100 provides many new functions, the command and monitoring telegrams are now longer, so
that additional data can be transferred e.g. the status of the inputs of a connected expansion module.
To configure the new functions also the number and organisation of the parameters have changed.
This means that the UMC100 looks different from a control system integration perspective.
It is not possible to just replace the UMC22 with a UMC100. Changes in the device integration packages
are necessary.

- 11 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
V 6
FieldBusPlug / Issue: 03.2012
181716151413121110
DIDIDIDIDIDI
24V
240
543210OutVV
Power
T1
8
DO
1
7
DO
0
6
DO
C
5
DO
C
9
DO
2
8765 9T2 Ca Cb
UMC100
READY
MOT.O N
FAUL T
Relay
230V AC
1A
Inputs
24VDC
DC
Connecting terminals
for the relay outputs
Connecting terminals
for PTC sensors
Current path
(for measuring
the motor current)
Connecting terminals
for the digital outputs
Plug connection
for the Control Panel
Connector
for the FieldBusPlug
Front label,
e.g. for slave address
24 V DC, GND
Supply voltage
Connecting terminals
for communication with
the IO modules
The UMC100 follows the profile for motor management starters as defined in the PNO profile sheet for
low voltage switchgear devices.
After powering on, the UMC100 performs a self-test of its hardware and checks the configuration for
consistency.
In the event of a failure, a self-test fault is generated and signalled. After a successful self-test the UMC
enters the operational state.
Description of Components
UMC100-FBP
The following diagram shows the terminals, monitoring and operating elements of the UMC100-FBP
LEDs
green READY = operation
yellow MOT.ON = motor on
red FAULT = overload,
failure

- 12 -UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
V 6
FieldBusPlug / Issue: 03.2012
C u rr en t
M ea su re m en t
T h erm a l
Motor Model
Outputs
Ph a s e L o ss,
Imbala nce
O the r Pro te ctio n
Fun c tions
Predefined or User-Defined Function Block Model
T rip
U n it
C om m a nd s
(D I,
B U S ,
P a ne l)
Start/S to p
Logic S ta rte r
Fun c tion
M onitorin g
(P a ne l,
B u s)
P ro te c tio n
M otor Control
H a rd w a re
Su p e rvision
C h eck ba ck
Su p e rvision
Status Signals,
Measured Values
PTC
Control Function
Relevant Outputs
Application Trip
Signals Relay Out
T1
T2
DI
DI0
DI1
DI2
DI3
DI4
DI5
DI0
FBP
Interface
UMC-PAN
24VDC
G N D
int. supply
DOC
DO0
DO1
DO2
DO3
1Ca
1Cb IO Bus
Ext. Earth Fault
DI0-DI2
 Overview of the major building blocks of UMC100-FBP and the data flow among them.
Building Blocks of UMC100-FBP
The next diagram shows the major function blocks of the UMC100 and the data flow among them.
The upper main block contains the protection-related functions. Signals from different signal sources are
evaluated from the trip unit. Depending on the configuration either a trip or a warning can be created. The
motor protection always has priority regarding control of the relay outputs. In case of a protection trip the
relevant contacts are opened and thereafter the motor is stopped. If the device fails, the watchdog opens
the relay outputs automatically for safety reasons.
The main inputs for motor protection are the current measurement and the thermistor sensor. The current
measurement provides information about the actual motor current in the three phases. An advanced mo-
tor model uses the current information and calculates the corresponding motor temperature. At a certain
level it will trigger an overload trip.
The thermistor input measures the PTC resistance. Based on the resistance the cold and hot state of the
motor can be distinguished. Also short-circuit or wire break conditions can be detected.
The lower main block contains the control-related functions. Incoming commands from the panel, the
digital inputs or the fieldbus are ranked from the control place selection block according to the user set-
tings and then forwarded to the active starter function.
The starter function block controls the relay outputs depending on its input signals and the actual state.
Additionally monitoring signals are prepared for the LCD display, the UMC100 signalling LEDs and the
fieldbus monitoring and diagnosis telegrams.
All these blocks run in the so-called logic engine. It is possible to change the application which is running
there but usually the predefined applications will be sufficient. Further information about the creation of
custom applications can be found in the Custom Application Editor manual.

- 13 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
V 6
FieldBusPlug / Issue: 03.2012

DX111
1 C a 1 C b 2 C a 2C b
READY
Diag
ERROR
Inp uts D I 24V DC
R e la y D O
230V AC / 1A
0V 24V DC
1DI0 1DI1 1DIZ
1DI2 1DI3 1DI4
1DO0 1DO1 1DOC
2DIZ 2DI5 2DI6
2DI7 AO+ AO-
2DOC 2DO2 2DO3

DX122
1 C a 1 C b 2 C a 2C b
READY
Diag
ERROR
Inp uts D I 230V AC
R e la y D O
230V AC / 1A
0V 24V DC
1DI0 1DI 1DIZ1
1DI2 1DI3 1DI4
1DO0 1DO1 1DOC
2DIZ 2DI5 2DI6
2DI7 AO+ AO-
2DOC 2DO2 2DO3
DX111-FBP
The DX111-FBP expands the input and output channels of the UMC100.
It provides eight digital inputs for 24 V DC, four relay outputs and a current output to drive an analogue
instrument.
The following diagram shows the terminals and monitoring elements of the DX111-FBP module.
DX122-FBP
The DX122-FBP expands the input and output channels of the UMC-FBP.
It provides eight digital inputs 110 V AC - 230 V AC, four relay outputs and a current output to drive an
analog instrument.
The following figure shows the terminals and monitoring elements of the DX122-FBP module.
Connecting terminals
for the digital inputs
Connecting terminals for
the analogue output.
Connecting terminals
for the relay outputs
Front label,
e.g. for slave address
Terminals
for the
24 V DC supply
Connecting terminals
for communication with
the UMC100
and further IO modules.
Connecting terminals
for the digital inputs.
LEDs
green READY = operation
yellow DIAG = warning
red ERROR = module fault
Terminals
for the
24 V DC supply
Connecting terminals
for communication with
the UMC100
and further IO modules.
Connecting terminals
for the digital inputs.
LEDs
green READY = operation
yellow DIAG = warning
red ERROR = module fault
Connecting terminals
for the digital inputs
Connecting terminals for
the analogue output.
Connecting terminals
for the relay outputs
Front label,
e.g. for slave address

- 14 -UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
V 6
FieldBusPlug / Issue: 03.2012
VI150-FBP
The VI150-FBP adds voltage and power protection functions to the UMC-FBP. It provides three voltage
inputs with a nominal range from 110 V AC - 690 V AC and one relay output.
The module can be used with grounded systems only (e.g. TN-C / TN-S systems
according to IEC 60364).
The following figure shows the terminals and monitoring elements of the VI150-FBP module.

1 C a 1 C b 2 C a 2C b
RDY
Diag
ERR
0V 24V DC NC
DOC DO0 NC
NC L2 NC
L1 NC L3
Terminals
for the
24 V DC supply
Connecting terminals
for communication with
the UMC100
and further IO modules.
Connecting terminals
for the line voltage
inputs.
LEDs
green READY = operation
yellow DIAG = warning
red ERROR = module fault
Connecting terminals
for the relay output
Front label,
e.g. for slave address
VI155-FBP
The VI155-FBP adds voltage and power protection functions to the UMC-FBP. It provides three voltage
inputs with a nominal range from 110 V AC - 690 V AC and one relay output.
The module can be used with grounded and ungrounded systems (e.g. TN or IT-sys-
tems according to IEC 60364).
The following figure shows the terminals and monitoring elements of the VI155-FBP module.

1 C a 1 C b 2 C a 2C b
RDY
Diag
ERR
0V 24V DC NC
DOC DO0 NC
NC L2 NC
L1 NC L3
Terminals
for the
24 V DC supply
Connecting terminals
for communication with
the UMC100
and further IO modules.
Connecting terminals
for the line voltage
inputs.
LEDs
green READY = operation
yellow DIAG = warning
red ERROR = module fault
Connecting terminals
for the relay output
Front label,
e.g. for slave address

- 15 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
V 6
FieldBusPlug / Issue: 03.2012




Configuration Tool
Asset Vision Basic is the tool to configure the UMC100-FBP via a Laptop. Asset Vision Basic is jointly
used between ABB Instrumentation and ABB Control Products. Therefore it enables a wide range of
ABB products to be configured such as motor controllers, soft starters, flow meters and many more.
It is based on the FDT/DTM standard which also enables the configuration of third-party products that
are connected at the same bus segment.
You can parameterise the UMC100-FBP both online and offline.
In offline mode the configuration can be fully prepared and then later on loaded into the device(s).
If a connection to a device exists, monitoring of all measured values, maintenance counters etc. is
possible.
Tree view of
all devices on
the bus line
Toolbar & Menus
Status Window
The diagram above shows the configuration tool which allows intuitive configuration of all
UMC100 functions.
In this example the window to configure the motor protection parameters is shown.
In similar windows all other parameters can be configured.
Other views enable the monitoring of the diagnosis information, the visualisation of bus monitoring,
command data and much more.
 UMC100-FBP configuration tool Asset Vision Basic with the motor protection configuration
window (3). In (1) the toolbar of the tool is shown. (2) provides a network view with all the
devices accessible on the PROFIBUS DP line. (4) contains a window to display messages
and buttons to quit or adopt the parameter changes.
Configuration
window
of the
motor protection
functions

- 16 -UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
V 6
FieldBusPlug / Issue: 03.2012
UMC100-PAN LCD Panel
The Control Panel UMC100-PAN is an accessory for the UMC100 and can be used for monitoring, control
and parameterisation of the UMC100. It can be directly plugged on the UMC100 or mounted separately
on the panel door using the mounting kit.
Some of the main features are:
- fully graphic, multi-language user interface
- start and stop of the motor and acknowledgement of faults.
- display of measured values (e.g. motor current in A/% or start-up time) and status of inputs and outputs
- parameterisation
The following diagram shows the UMC100-PAN with the monitoring and operating elements:
Context-sensitive key
Up key for navigation
Down key for navigation
Context-sensitive key
Start motor
Stop motor
LCD
LEDs
green RDY = Ready
yellow FWD/REV = Motor runing
red Fault = Faults

- 17 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012

T1
8
DO
1
7
DO
0
6
DO
C
5
DO
C
9
DO
2
8765 9T2 Ca Cb
UMC100
READY
MOT.ON
FAULT
Relay
230VAC
1A
2CDC252281F0005.eps
2CDC252282F0005.eps
Wiring is shown
for module
DX111. It is the
same for other
modules.
Assembly
Disassembly
Connecting the IO Modules DX111 and DX122
The modules DX111 and DX122 enable the number of and type of inputs and outputs provided by the
UMC100 to be increased.
The UMC100 can be expanded with one digital IO module. Thus, 8 additional binary inputs, 4 additional
relay outputs and 1 analogue output for driving an analogue indicator instrument are available.
The IO modules are connected via terminals Ca and Cb (see below) to the UMC100. Because of limited
installation space it might be desirable to mount the IO modules separately from the UMC100. This can
be carried out without any problems as long as the maximum cable length is not exceeded.
The following limits apply when connecting an IO module:
•Either the DX111 or DX122 can be connected. It is not possible to connect both of them to the UMC100.
•The distance between the UMC100 and the IO modules must not be longer than 3m.
2 Installation
Assembly and Disassembly of UMC100-FBP and IO Modules
You can attach the UMC100 and the IO modules as follows:
•Snap-on mounting onto a 35 mm standard mounting rail, without tools (UMC100 and IO devices)
•Mounting via screws on a mounting plate (UMC100 only)

- 18 -UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
Wiring DX1xx Inputs and Outputs
The diagram below shows the block diagram and wiring for both the DX111 and the DX122 modules.
The digital inputs are galvanically isolated.
The common ground for the inputs 1DI0-4 must be connected to 1DIZ.
The common ground for the inputs 2DI5-7 must be connected to 2DIZ.
If no separate grounds are necessary, 1DIZ and 2DIZ can be connected to each other.
The relay outputs groups 1DO1/1DO2 and 2DO1/2DO2 have separate roots each.
The analogue output (AO+/AO-) is intended to drive an analogue instrument which can be used to display
the motor current. It can be adjusted as a current or voltage output.
Open wire and short-circuit faults are detected.
Supported output levels are:
•0/4 - 20 mA
•0 - 10 mA
•0 - 10 V
The output is scaled in a way that a motor current of 0% results in 0% at the output and a motor current
of 200% results in 100% output level.
Example if the output is set as voltage output:
0% motor current -> Uout=0 V, 200% motor current -> Uout = 10 V.
 Wiring diagram of the DX111-FBP and DX122-FBP module.
Logic/
µC
24VDC
Warn
Diag
GND
AO+
Error
int. supply
1DI 0
1DI 1
1DI 2
1DI 3
1DI 4
2DI 6
2DI 7
2DI Z
1DOC
1DO0 1DO1 2DOC
2DO2 2DO3
RX / TX
1CA
2CA
1CB
2CB
AO-
2DI 5
1DI Z
L+
L-
L+
L-
DX111 +24VDC GND
DX122 230VAC N
L+ L-

- 19 - UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
Connecting the VI15x Voltage Module
The modules VI150 and VI155 allows to measure the motor supply voltage, cosphi (power factor) and to
calculate thereof the active power and other values.
There are two module variants. The VI155 module can be used in grounded (TN) and
ungrounded (IT) networks.
The VI150 module can only be used in grounded networks (TN).
When using a voltage module the phase order at the UMC must be L1 to L3 from left
to right looking from top. See the image below.
Note that the connection cables for voltage measurement (terminals marked with L1,
L2, L3) may require additional cable protection
Don't connect any cable to the VI1xx terminals marked with NC (not connected)
Note that a distance of 10mm left from the terminal L1 and right from the terminal L3
to the next device might be required for voltages >230VAC or > 400VAC respectively
depending on the equipment mounted left and right of the module.
The module is connected via terminals Ca and Cb (see below) to the UMC100. It is possible to mount the
module separately from the UMC100.
181716151413121110
DIDIDIDIDIDI
24V
240
543210Ou tVV
Power
T1
8
DO
1
7
DO
0
6
DO
C
5
DO
C
9
DO
2
8765 9T2 Ca Cb
UMC100
READY
MOT.ON
FAUL T
Relay
230V AC
1A
Inputs
24VDC
DC

VI150
1Ca 1Cb2Ca 2Cb
RDY
Diag
ERR
Relay DO
230VAC/1A
0V 24V DC NC
DOC DO0 NC
NC L2 NC
L1 NC L3
L1 L2 L3

- 20 -UMC100-FBP
Universal Motor Controller
UMC100-FBP
Technical Description
FieldBusPlug / Issue: 03.2012
Logic
/
µ C
24VDC
Warn
Ready
G N D
Error
DOC
DO0
RX / TX
1CA
2CA
1CB
2CB
L1
L2
L3
L1
L2
L3
*)
*) Functional earthing only VI150
Funktionserde nur VI150
#)
#) Only VI155
Nur VI155
VI15x
Connecting the VI15x Voltage Module and a DX1xx IO Module
To connect both a VI15x and a DX1xx module to the UMC use the UMCIO-CAB cable to connect the first
module with the UMC. And use the IOIO-CAB cable to connect the first module with the second module.
The module order does not matter.
 Wiring diagram of the VI15x-FBP modules
Wiring VI15x Inputs and Outputs
The diagram below shows the block diagram and wiring of both the VI150 and the VI155 modules.
The relay output is a normally open contact and can be freely used.
The inputs L1, L2, L3 must be connected to to corresponding supply phases.
The 0V of the VI150 supply must be connected to ground for proper measurement.