ABB DSQC1000 Instructions for use

Application manual
PROFINET Anybus Device

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Application manual
PROFINET Anybus Device
RobotWare 6.04
Document ID: 3HAC050968-001
Revision: C
© Copyright 2008-2016 ABB. All rights reserved.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Additional copies of this manual may be obtained from ABB.
The original language for this publication is English. Any other languages that are
supplied have been translated from English.
© Copyright 2008-2016 ABB. All rights reserved.
ABB AB
Robotics Products
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this manual ...................................................................................................................
9Product documentation, IRC5 ..........................................................................................................
11Safety ................................................................................................................................................
12Network security ...............................................................................................................................
13Terminology ......................................................................................................................................
151 Introduction
151.1 What is PROFINET? .......................................................................................... 161.2 The PROFINET anybus device for IRC5 .................................................................
192 Hardware overview
192.1 Main computer DSQC1000 ..................................................................................
233 Software overview
233.1 Information about the Anybus device ....................................................................
254 Configuring the anybus device
254.1 Recommended working procedure ....................................................................... 264.2 Configuring the anybus device ............................................................................. 284.3 Configuring the external controller ........................................................................ 294.4 Examples ........................................................................................................ 294.4.1 Configuring an external controller using Siemens Step7 PC tool ......................
355 System parameters
355.1 Introduction ...................................................................................................... 365.2 Industrial Network ............................................................................................. 365.2.1 Address ................................................................................................. 375.2.2 Subnet Mask .......................................................................................... 385.2.3 Gateway ................................................................................................ 395.2.4 PROFINET Station Name .......................................................................... 405.3 Internal Anybus Device ...................................................................................... 405.3.1 Input Size .............................................................................................. 415.3.2 Output Size ............................................................................................
43Index
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Table of contents

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Overview of this manual
About this manual
This manual describes the PROFINET Anybus Device option and contains
instructions for the PROFINET Anybus Device configuration.
Usage
This manual should be used during installation and configuration of the PROFINET
Anybus Device option.
Who should read this manual?
This manual is intended for:
•Personnel that are responsible for installations and configurations of industrial
network hardware/software.
• Personnel that make the configurations of the I/O system.
• System integrators.
Prerequisites
The reader should have the required knowledge of
• The PROFINET system.
• I/O system configuration.
• IRC5 controller.
• RobotStudio.
References
ABB documents
Document IDReference
3HAC050948-001Technical reference manual - System parameters
3HAC047136-001Product manual - IRC5
3HAC050941-001Operating manual - IRC5 with FlexPendant
3HAC032104-001Operating manual - RobotStudio
Other references
DescriptionReference
The PROFINET industrial network standard
is described in the international standards.
International standard IEC 61158 Type 3 In-
ternational standard IEC 61784
Installation Guideline for PROFINET (Version
2.00, September 1998)
PROFINET Cabling and Interconnection
Technology
Release 12/2006 C79000-G8976-C156-08Commissioning PC Stations - Manual and
Quick Start
Manual from SiemensET200S Distributed I/O System
The web site of PROFINET Internationalwww.profinet.com
Manual from SiemensStep7 hardware configuration
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Overview of this manual

Revisions
DescriptionRevision
First edition.-
Released with RobotWare 6.0.
Released with RobotWare 6.01.
• Minor corrections.
• System parameter Connection removed from Industrial Network.
A
Released with RobotWare 6.02.
• Updated the path to the template files, see Template I/O configura-
tion file on page 23.
B
Released with RobotWare 6.04.C
Minor corrections.
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Overview of this manual
Continued

Product documentation, IRC5
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents listed can be ordered from ABB on a DVD. The documents listed
are valid for IRC5 robot systems.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with exploded views (or references to separate spare parts
lists).
• Circuit diagrams (or references to circuit diagrams).
Technical reference manuals
The technical reference manuals describe reference information for robotics
products.
•Technical reference manual - Lubrication in gearboxes: Description of types
and volumes of lubrication for the manipulator gearboxes.
•Technical reference manual - RAPID overview: An overview of the RAPID
programming language.
•Technical reference manual - RAPID Instructions, Functions and Data types:
Description and syntax for all RAPID instructions, functions, and data types.
•Technical reference manual - RAPID kernel: A formal description of the
RAPID programming language.
•Technical reference manual - System parameters: Description of system
parameters and configuration workflows.
Continues on next page
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Product documentation, IRC5

Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, DVD with PC software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and trouble shooters.
The group of manuals includes (among others):
•Operating manual - Emergency safety information
•Operating manual - General safety information
•Operating manual - Getting started, IRC5 and RobotStudio
•Operating manual - IRC5 Integrator's guide
•Operating manual - IRC5 with FlexPendant
•Operating manual - RobotStudio
•Operating manual - Trouble shooting IRC5
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Continued

Safety
Safety of personnel
When working inside the robot controller it is necessary to be aware of
voltage-related risks.
A danger of high voltage is associated with the following parts:
• Devices inside the controller, for example I/O devices, can be supplied with
power from an external source.
• The mains supply/mains switch.
• The power unit.
• The power supply unit for the computer system (230 VAC).
• The rectifier unit (400-480 VAC and 700 VDC). Capacitors!
• The drive unit (700 VDC).
• The service outlets (115/230 VAC).
• The power supply unit for tools, or special power supply units for the
machining process.
• The external voltage connected to the controller remains live even when the
robot is disconnected from the mains.
• Additional connections.
Therefore, it is important that all safety regulations are followed when doing
mechanical and electrical installation work.
Safety regulations
Before beginning mechanical and/or electrical installations, ensure you are familiar
with the safety regulations described in Operating manual - General safety
information1.
1This manual contains all safety instructions from the product manuals for the manipulators and the controllers.
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Safety

Network security
Network security
This product is designed to be connected to and to communicate information and
data via a network interface, It is your sole responsibility to provide and continuously
ensure a secure connection between the product and to your network or any other
network (as the case may be). You shall establish and maintain any appropriate
measures (such as but not limited to the installation of firewalls, application of
authentication measures, encryption of data, installation of anti-virus programs,
etc) to protect the product, the network, its system and the interface against any
kind of security breaches, unauthorized access, interference, intrusion, leakage
and/or theft of data or information. ABB Ltd and its entities are not liable for
damages and/or losses related to such security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of data or information.
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Network security

Terminology
Terms
ExplanationTerm
This is the order number of the anybus device on
the network. See Configuring an external controller
using Siemens Step7 PC tool on page 29.
ABCC-PRT
Customers can contact the ABB Robotics sales
for the internal order number if required.
The PROFINET master is referred to as PROFINET
controller.
Controller
In this manual the term device is used to describe
a physical unit.
Device
The term external is used to describe a controller
or device on the PROFINET network connected
to the IRC5 controller.
External device or controller
A GSDML file contains information about a
PROFINET device.
GSDML file
(Generic Station Description Markup Language)
A built-in device in the robot controllerInternal Anybus Device
The term internal is used to describe when the
IRC5 controller acts as a slave on the PROFINET
network.
Internal device
Port/connector for Local Area Network.LAN
See term ControllerMaster
XML file created using an external PROFINET
configuration tool
PROFINET configuration file
Poll rateReduction ratio
See term DeviceSlave
Port/connector for Wide Area Network.WAN
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Terminology

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1 Introduction
1.1 What is PROFINET?
General
PROFINET is an open standard for Industrial Ethernet. PROFINET satisfies
requirements for automation technology. PROFINET solutions can be implemented
for factory and process automation, for safety applications, and for the entire range
of drive technology right up to clock-synchronized motion control.
Standardization
The use of open standards, simple operation, and the integration of existing system
segments have driven the definition of PROFINET from the beginning. PROFINET
is standardized in IEC 61158 and IEC 61784. The continual further development
of PROFINET offers users a long term perspective for the implementation of their
automation tasks.
Communication profiles
PROFINET has a modular design and different PROFINET communication profiles
are all combinations of modular elements from the groups transmission technology,
communication protocol, and application profiles.
Here are some examples of PROFINET communication profiles:
• PROFINET-IO - Distributed I/O (Remote I/O). Here, the familiar I/O view of
PROFIBUS is retained, in which the user data from the field devices are
periodically transmitted into the process model of the control system.
• PROFINET-CBA - Based on the object-oriented modelling of technological
modules. Based on the object model, machines and installations are
structured in PROFINET in the form of technological modules.
• PROFIsafe - Defines how safety-oriented devices (emergency shutoff
switches, light grids, overfill protection systems, etc.) can communicate
safety control information over a network securely enough that they can be
used in safety-oriented automation tasks up to EN954's KAT4, AK6, or SIL3
(Safety Integrity Level).
•PROFIdrive - The PROFIdrive profile covers application scenarios from simple
frequency converters to highly dynamic servo drivers.
• PROFIenergy - A profile of the PROFINET communications protocol that
allows the power consumption of automation equipment in manufacturing
(such as robot assembly cells, laser cutters and sub-systems such as paint
lines) to be managed over a PROFINET network. It offers an open and
standardized means of controlling energy usage during planned and
unplanned breaks in production. See also Application manual - PROFIenergy
Device.
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1 Introduction
1.1 What is PROFINET?

1.2 The PROFINET anybus device for IRC5
General
The PROFINET anybus device for IRC5 is inserted into an expansion board on top
of the main computer unit in the robot controller.
The PROFINET anybus device, DSQC 688, requires the main computer DSQC1000.
Options
With option PROFINET Anybus Device, the IRC5 controller can act as a slave on
the PROFINET network.
Note
If PROFINET master functionality is required, then the option PROFINET
Controller/Device must be used.
For more information, see Application manual - PROFINET Controller/Device.
Illustration, example
The following figure illustrates an overview of the hardware.
E
xx1300000755
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1 Introduction
1.2 The PROFINET anybus device for IRC5

Modular PROFINET deviceA
Modules for the modular stationB
Ethernet switchC
PROFINET anybus device, DSQC 688D
IRC5 controllerE
PLCF
Specification overview
SpecificationItem
PROFINETIndustrial network
PROFINET version 2.0Specification revision
100 MbitData rate
Maximum 128 input bytes and 128 output bytes.Connection size
0x10CVendor ID
0x07Device ID
Configuration program
An external PROFINET configuration tool such as Step 7 from Siemens, together
with RobotStudio, is needed for the configuration of DSQC 688. The external
PROFINET configuration tool should be used according to the manual for the
program.
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1 Introduction
1.2 The PROFINET anybus device for IRC5
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2 Hardware overview
2.1 Main computer DSQC1000
Connections
The I/O network is connected to the PROFINET anybus device, DSQC 688, on the
main computer.
The following figure illustrates the location of the anybus device in the main
computer unit.
C
A
B
xx1300000756
Article numberDesignationDescription
3HAC046408-001DSQC1003Anybus Device / RS232 expansion
board
A
3HAC031670-001DSQC 688PROFINET anybus deviceB
Ground connection for ESD braceletC
Installation of the anybus device
For information on how to install and replace the anybus device, see Product
manual - IRC5.
Continues on next page
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2 Hardware overview
2.1 Main computer DSQC1000

Illustration, PROFINET anybus device DSQC 688
xx0800000136
Network status LEDNS
Module status LEDMS
Link/ActivityLINK
RJ-45 connectorPROFINET IO
LEDs
This section describes the LEDs of the PROFINET anybus device.
Note
A test sequence is performed on the network status LED and on the module
status LED during start of the PROFINET anybus device.
Network status LED
CommentsDescriptionLED status
• No power
• No connection with a master
OfflineOFF
• Connection with master established
• Master in RUN state
Online (RUN)Green
• Connection with master established
• Master in STOP state
Online (STOP)Green, flashing
Module status LED
CommentDescriptionLED status
Module not configured or no power.Not initializedOFF
Module is initialized.Normal operationGREEN
Diagnostic event(s) present.Diagnostic event(s)GREEN, 1 flash
Used by external configuration tools to identify
the node on the network.
BlinkGREEN, 2 flashes
Module in exception state.Exception errorRED
Expected Identification differs from real identi-
fication.
Configuration errorRED, 1 flash
IP address not set.IP address errorRED, 2 flashes
Device (Station) name not set.Device name errorRED, 3 flashes
Module has encountered a major internal error.Internal errorRED, 4 flashes
Continues on next page
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2 Hardware overview
2.1 Main computer DSQC1000
Continued