ABB ACS580-01 drives Installation manual

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ABB general purpose drives
Quick installation and start-up guide
ACS580-01 drives
Frames R6 to R9

List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet. See section Document library
on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local
ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACS580-01 manuals
Drive manuals and guides Code (English)
ACS580-01 user’s manual 3AUA0000076333
ACS580-01 quick installation and start-up guide for
frames R0 to R3
3AUA0000076332
ACS580-01 quick installation and start-up guide for frame
R5
3AXD50000007518
ACS580-01 quick installation and start-up guide for
frames R6 to R9
3AXD50000009286
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and quides
CDPI-01 communication adapter module user’s manual 3AXD50000009929
DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140
DPMP-02 mounting platform for ACS-AP control panel 3AUA0000136205
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FLON-01 LonWorks® adapter module user's manual 3AUA0000041017
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
NETA-21 remote monitoring tool user's manual
3AUA00000969391
NETA-21 remote monitoring tool installation and start-up
guide
3AUA0000096881
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
3AXD50000009286 Rev B
MUL
EFFECTIVE: 2013-11-18
©2013 ABB Oy. All Rights Reserved.

3
A
B
c
5
2
R6 R7 R8 R9
a
(mm/in)
571/
22.5
623/
24.5
701/
27.6
718/
28.3
b
(mm/in)
531/
20.9
583/
22.9
658/
25.9
658/
25.9
c
(mm/in)
213/
8.4
245/
9.7
263/
10.4
345/
13.6
d
(> mm/in)
300/
11.8
300/
11.8
300/
11.8
300/
11.8
e
(> mm/in)
200/
7.9
200/
7.9
200 /
7.9
200/
7.9
kg/lb
45/
99
55/
121
70/
154
98/
216
1
3
4
× 4
× 2 × 2
× 2
7
6
8
M6×12
1
3
2
4
L1 L2 L3
L1 L2 L3PE
ACS580-01
PE T1/U T2/V T3/W
U1
V1 W1
3 ~ M
PE
PE
5
6

4
C
D
10
R8...R9 only
R6 R7 R8 R9
N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft
L1, L2, L3, T1/U, T2/V, T3/W 40 30 40 30 40 30 70 52
PE 107107107107
7
9
10
M5×25/35
M5×25
M5×12
8a
8b
12
11
14
360°
0.5...0.6 N·m/
0.37...4.43 lbf·ft)
0.5...0.6 N·m/
0.37...4.43 lbf·ft)
M4×20
1
2
3
4
5
1 2
3
3AXD50000009286 Rev B

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I
II
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty use
-01- I1N I2N PNI2Ld PId I2Hd PHd
A A kW AkW AkW W
3~ UN= 380…415 V (380, 400, 415 V)
105A-4 105 105 55 100 55 87 45 1331 R6
145A-4 145 145 75 138 75 105 55 1476 R6
169A-4 169 169 90 161 90 145 75 1976 R7
206A-4 206 206 110 196 110 169 90 2346 R7
246A-4 246 246 132 234 132 206 110 3336 R8
293A-4 293 293 160 278 160 246* 132 3936 R8
363A-4 363 363 200 345 200 293 160 4836 R9
430A-4 430 430 250 400 200 363** 200 6036 R9
3AXD00000586715.xls C
* 130% overload only
** 125% overload only
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty
use
-01- I1N I2Ld PId I2Hd PHd
A A hp Ahp W
3~ UN= 440…480 V (440, 460, 480 V)
105A-4 96 96 75 77 60 1331 R6
145A-4 124 124 100 96 75 1476 R6
169A-4 156 156 125 124 100 1976 R7
206A-4 180 180 150 156 125 2346 R7
246A-4 240 240 200 180 150 3336 R8
293A-4 300 300 250 240* 200 3936 R8
363A-4 361 361 300 302 250 4836 R9
430A-4 414 414 350 361** 300 6036 R9
3AXD00000586715.xls C
* 130% overload only
** 125% overload only
3AXD50000009286 Rev B

6
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III
IV
ACS580
-01-
gG (IEC 60269)
INI2t Voltage rating Manufacturer Type
A A2s V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
105A-4 125 100000 500 ABB OFAF00H125
145A-4 160 170000 500 ABB OFAF00H160
169A-4 -- - - - -
206A-4 - - - - -
246A-4 - - - - -
293A-4 - - - - -
363A-4 - - - - -
430A-4 - - - - -
3AXD00000586715.xls C
ACS580
-01-
uR or aR
INI2t Voltage rating Manufacturer Type
A A2s V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
105A-4 160 16000 690 Cooper Bussmann 170M1569
145A-4 200 28000 690 Cooper Bussmann 170M1570
169A-4 315 46500 690 Cooper Bussman 170M3817
206A-4 315 46500 690 Cooper Bussman 170M3817
246A-4 350 68500 690 Cooper Bussman 170M3818
293A-4 400 105000 690 Cooper Bussman 170M3819
363A-4 550 190000 690 Cooper Bussman 170M5811
430A-4 630 275000 690 Cooper Bussman 170M5812
3AXD00000586715.xls C

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V
ACS580
-01-
UL
Type INVoltage rating Cooper Bussmann
type
A V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
105A-4 UL class T 150 600 JJS-150
145A-4 UL class T 200 600 JJS-200
169A-4 UL class T 225 600 JJS-225
206A-4 UL class T 300 600 JJS-300
246A-4 UL class T 350 600 JJS-350
293A-4 UL class T 400 600 JJS-400
363A-4 UL class T 500 600 JJS-500
430A-4 UL class T 600 600 JJS-600
3AXD00000586715.xls C

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EN – Quick installation and start-up guide 9
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EN – Quick installation and start-up
guide
This guide briefly instructs how to install and start-up the drive. For complete
information, see ACS580-01 user’s manual (3AUA0000076333 [English]).
Installation
Obey the safety instructions
Check if capacitors need to be reformed
If the drive has been stored for a year or more, you must reform the capacitors.
You can determine the manufacturing time from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 13, 14, 15, … for 2013, 2014, 2015, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• If you are not a qualified electrician, do not do electrical installation work.
• Do not work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The
drive is heavy and its center of gravity is high. An overturning drive can cause
physical injury.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

10 EN – Quick installation and start-up guide
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Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Ensure the cooling
See tables Iand II on page 5for the losses. The maximum ambient temperature
without derating is 40 C (+104 °F). No condensation or frost is allowed. For more
information on the ambient temperature, see the user's manual.
Protect the drive and input power cable
See tables III, IV and Von pages 6and 7for the fuses.
If you use gG fuses, make sure that the operating time of the fuse is below
0.5 seconds. Follow the local regulations.
Install the drive on the wall
Warning! The drive module is heavy (45 to 98 kg / 99 to 216 lb). Use a suitable
lifting device. Do not lift the module manually. Make sure that the wall and the
fixing devices can carry the weight.
See figure A on page 3.
Check the insulation of the power cables and the motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
Check the insulation of the motor cable and motor before connecting it to the drive.
Measure the insulation resistance between each phase conductor and the Protective
Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance
of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the
insulation resistance of other motors, see the manufacturer’s instructions. Note:
Moisture inside the motor casing will reduce the insulation resistance. If moisture is
suspected, dry the motor and repeat the measurement.
ohm
M
3~
U1
V1
W1 PE