ABB ACS580-01 drives Installation manual

English. . . . . . . . 9
Deutsch . . . . . . 19
Español . . . . . . 31
Suomi . . . . . . . 41
Français. . . . . . 51
Italiano . . . . . . . 63
Nederlands . . . 73
Svenska. . . . . . 83
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ABB general purpose drives
Quick installation and start-up guide
ACS580-01 drives
Frames R6 to R9

List of related manuals in English
You can find manuals and other product documents in PDF format on the Internet. See section Document library
on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local
ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.
ACS580-01 manuals
Drive manuals and guides Code (English)
ACS580-01 user’s manual 3AUA0000076333
ACS580-01 quick installation and start-up guide for
frames R0 to R3
3AUA0000076332
ACS580-01 quick installation and start-up guide for frame
R5
3AXD50000007518
ACS580-01 quick installation and start-up guide for
frames R6 to R9
3AXD50000009286
ACS-AP-x assistant control panels user’s manual 3AUA0000085685
Option manuals and quides
CDPI-01 communication adapter module user’s manual 3AXD50000009929
DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140
DPMP-02 mounting platform for ACS-AP control panel 3AUA0000136205
FCAN-01 CANopen adapter module user's manual 3AFE68615500
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FLON-01 LonWorks® adapter module user's manual 3AUA0000041017
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
NETA-21 remote monitoring tool user's manual
3AUA00000969391
NETA-21 remote monitoring tool installation and start-up
guide
3AUA0000096881
Tool and maintenance manuals and guides
Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
3AXD50000009286 Rev B
MUL
EFFECTIVE: 2013-11-18
©2013 ABB Oy. All Rights Reserved.

3
A
B
c
5
2
R6 R7 R8 R9
a
(mm/in)
571/
22.5
623/
24.5
701/
27.6
718/
28.3
b
(mm/in)
531/
20.9
583/
22.9
658/
25.9
658/
25.9
c
(mm/in)
213/
8.4
245/
9.7
263/
10.4
345/
13.6
d
(> mm/in)
300/
11.8
300/
11.8
300/
11.8
300/
11.8
e
(> mm/in)
200/
7.9
200/
7.9
200 /
7.9
200/
7.9
kg/lb
45/
99
55/
121
70/
154
98/
216
1
3
4
× 4
× 2 × 2
× 2
7
6
8
M6×12
1
3
2
4
L1 L2 L3
L1 L2 L3PE
ACS580-01
PE T1/U T2/V T3/W
U1
V1 W1
3 ~ M
PE
PE
5
6

4
C
D
10
R8...R9 only
R6 R7 R8 R9
N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft
L1, L2, L3, T1/U, T2/V, T3/W 40 30 40 30 40 30 70 52
PE 107107107107
7
9
10
M5×25/35
M5×25
M5×12
8a
8b
12
11
14
360°
0.5...0.6 N·m/
0.37...4.43 lbf·ft)
0.5...0.6 N·m/
0.37...4.43 lbf·ft)
M4×20
1
2
3
4
5
1 2
3
3AXD50000009286 Rev B

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I
II
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty use
-01- I1N I2N PNI2Ld PId I2Hd PHd
A A kW AkW AkW W
3~ UN= 380…415 V (380, 400, 415 V)
105A-4 105 105 55 100 55 87 45 1331 R6
145A-4 145 145 75 138 75 105 55 1476 R6
169A-4 169 169 90 161 90 145 75 1976 R7
206A-4 206 206 110 196 110 169 90 2346 R7
246A-4 246 246 132 234 132 206 110 3336 R8
293A-4 293 293 160 278 160 246* 132 3936 R8
363A-4 363 363 200 345 200 293 160 4836 R9
430A-4 430 430 250 400 200 363** 200 6036 R9
3AXD00000586715.xls C
* 130% overload only
** 125% overload only
ACS580
Input
rating
Output ratings Maximum
losses
Frame
size
Nominal use Heavy duty
use
-01- I1N I2Ld PId I2Hd PHd
A A hp Ahp W
3~ UN= 440…480 V (440, 460, 480 V)
105A-4 96 96 75 77 60 1331 R6
145A-4 124 124 100 96 75 1476 R6
169A-4 156 156 125 124 100 1976 R7
206A-4 180 180 150 156 125 2346 R7
246A-4 240 240 200 180 150 3336 R8
293A-4 300 300 250 240* 200 3936 R8
363A-4 361 361 300 302 250 4836 R9
430A-4 414 414 350 361** 300 6036 R9
3AXD00000586715.xls C
* 130% overload only
** 125% overload only
3AXD50000009286 Rev B

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III
IV
ACS580
-01-
gG (IEC 60269)
INI2t Voltage rating Manufacturer Type
A A2s V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
105A-4 125 100000 500 ABB OFAF00H125
145A-4 160 170000 500 ABB OFAF00H160
169A-4 -- - - - -
206A-4 - - - - -
246A-4 - - - - -
293A-4 - - - - -
363A-4 - - - - -
430A-4 - - - - -
3AXD00000586715.xls C
ACS580
-01-
uR or aR
INI2t Voltage rating Manufacturer Type
A A2s V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
105A-4 160 16000 690 Cooper Bussmann 170M1569
145A-4 200 28000 690 Cooper Bussmann 170M1570
169A-4 315 46500 690 Cooper Bussman 170M3817
206A-4 315 46500 690 Cooper Bussman 170M3817
246A-4 350 68500 690 Cooper Bussman 170M3818
293A-4 400 105000 690 Cooper Bussman 170M3819
363A-4 550 190000 690 Cooper Bussman 170M5811
430A-4 630 275000 690 Cooper Bussman 170M5812
3AXD00000586715.xls C

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V
ACS580
-01-
UL
Type INVoltage rating Cooper Bussmann
type
A V
3~ UN= 380…480 V (380, 400, 415, 440, 460, 480 V)
105A-4 UL class T 150 600 JJS-150
145A-4 UL class T 200 600 JJS-200
169A-4 UL class T 225 600 JJS-225
206A-4 UL class T 300 600 JJS-300
246A-4 UL class T 350 600 JJS-350
293A-4 UL class T 400 600 JJS-400
363A-4 UL class T 500 600 JJS-500
430A-4 UL class T 600 600 JJS-600
3AXD00000586715.xls C

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EN – Quick installation and start-up guide 9
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EN – Quick installation and start-up
guide
This guide briefly instructs how to install and start-up the drive. For complete
information, see ACS580-01 user’s manual (3AUA0000076333 [English]).
Installation
Obey the safety instructions
Check if capacitors need to be reformed
If the drive has been stored for a year or more, you must reform the capacitors.
You can determine the manufacturing time from the serial number, which you find on
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:
YY: 13, 14, 15, … for 2013, 2014, 2015, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor
reforming instructions (3BFE64059629 [English]), available on the Internet.
WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:
• If you are not a qualified electrician, do not do electrical installation work.
• Do not work on the drive, motor cable or motor when main power is applied. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits.
• Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The
drive is heavy and its center of gravity is high. An overturning drive can cause
physical injury.
• Make sure that debris from borings and grindings does not enter the drive when
installing.
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.

10 EN – Quick installation and start-up guide
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Select the power cables
Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.
Ensure the cooling
See tables Iand II on page 5for the losses. The maximum ambient temperature
without derating is 40 C (+104 °F). No condensation or frost is allowed. For more
information on the ambient temperature, see the user's manual.
Protect the drive and input power cable
See tables III, IV and Von pages 6and 7for the fuses.
If you use gG fuses, make sure that the operating time of the fuse is below
0.5 seconds. Follow the local regulations.
Install the drive on the wall
Warning! The drive module is heavy (45 to 98 kg / 99 to 216 lb). Use a suitable
lifting device. Do not lift the module manually. Make sure that the wall and the
fixing devices can carry the weight.
See figure A on page 3.
Check the insulation of the power cables and the motor
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
Check the insulation of the motor cable and motor before connecting it to the drive.
Measure the insulation resistance between each phase conductor and the Protective
Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance
of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the
insulation resistance of other motors, see the manufacturer’s instructions. Note:
Moisture inside the motor casing will reduce the insulation resistance. If moisture is
suspected, dry the motor and repeat the measurement.
ohm
M
3~
U1
V1
W1 PE

EN – Quick installation and start-up guide 11
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Connect the power cables
See figure Bon page 3. Use symmetrical shielded cable for motor cabling. If the
cable shield is the sole PE conductor for drive or motor, make sure that is has
sufficient conductivity for the PE.
1. Attach the residual voltage warning sticker in the local language next to the
control board.
2. Remove the side plates of the cable entry box: Loosen the retaining screws and
slide the walls out.
3. Remove the shroud on the power cable terminals by releasing the clips with a
screwdriver and pulling the shroud out.
4. Knock out holes for the cables to be installed.
5. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.
6. Prepare the ends of the input power cable and motor cable as illustrated in the
figure. Note: The bare shield will be grounded 360 degrees. Mark the pigtail made
from the shield as a PE conductor with yellow-and-green color.
7. Slide the cables through the holes of the bottom plate and attach the grommets to
the holes (the motor cable to the right and the input power cable to the left).
8. Connect the motor cable:
• Ground the shield 360 degrees under the grounding clamps.
• Connect the twisted shield of the cable to the grounding terminal (8a).
• Connect the phase conductors of the cable to terminals T1/U, T2/V and T3/W.
Tighten the screws to the torque given in the figure (8b). Note: Phase
conductors (R8, R9) are detachable.
9. Connect the input power cable as in step 8. Use terminals L1, L2 and L3.
10. If you install parallel (frames R8…R9), install the second grounding shelf for the
parallel power cables. Repeat steps 5...9.
11. Install the grounding shelf of the control cables.
12. Reinstall the shroud on the power terminals.
13. Secure the cables outside the unit mechanically.
14. Ground the motor cable shield at the motor end. For minimum radio frequency
interference, ground the motor cable shield 360 degrees at the lead-through of
the motor terminal box.

12 EN – Quick installation and start-up guide
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Connect the control cables
See figure Con page 4. It shows an example with one analog signal cable and one
digital signal cable. Make the connections according to the macro in use. The default
connections of the ABB standard macro are shown in section Default I/O connections
on page 13.
Example of connecting an analog signal cable:
1. Cut an adequate hole into the rubber grommet and slide the grommet onto the
cable. Slide the cable through a hole of the bottom plate and attach the grommet
to the hole.
2. Ground the stripped outer shield of the cable 360 degrees under the grounding
clamp. Keep the cable otherwise unstripped as close to the terminals of the
control board as possible. For analog signal cables, ground also the pair-cable
shields and grounding wire at the SCR1 terminal. Secure the cables mechanically
at the clamps below the control board.
3. Route the cable as shown in the figure.
4. Connect the conductors to the appropriate terminals of the control board and
tighten to 0.5…0.6 N·m (0.37...4.43 lbf·ft).
5. Tie all control cables to the provided cable tie mounts.
6. Put the unused rubber grommets to the holes in the lead-through plate.

EN – Quick installation and start-up guide 13
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Default I/O connections
Default I/O connections of the ABB Standard macro are shown below.
max.
500 ohm
1…10 kohm
S1 AI1 U/I Voltage/Current selection for analog input 1
S2 AI2 U/I Voltage/Current selection for analog input 2
XIA Signal cable shield and analog input 1
1SCR Signal cable shield (screen)
2AI1 External frequency reference 1: 0(2)…10 V
3AGND Analog input circuit common
XIB Reference voltage and analog input 2
4+10V Reference voltage 10 V DC
5AI2 Not used
6AGND Analog input circuit common
XIC Analog outputs
7AO1 Output frequency: 0…20 mA
8AO2 Output current: 0…20 mA
9AGND Analog output circuit common
S600 AO1 I/U Voltage/Current selection for analog output 1
X2 Aux. voltage output
10 +24V Auxiliary voltage output +24 V DC
11 DGND Auxiliary voltage output common
12 DCOM Digital input common for all
X3A Programmable digital inputs DI1…DI3
13 DI1 Start/Stop: Activate to start
14 DI2 Fwd/Rev: Activate to reverse rotation direction
15 DI3 Constant speed selection
X3B Programmable digital inputs DI4…DI6
16 DI4 Constant speed selection
17 DI5 Ramp pair selection: Activate to select 2nd pair
18 DI6 Not used
X6, X7, X8 Relay outputs
19 RO1C Ready run
250 V AC / 30 V DC
2 A
20 RO1A
21 RO1B
22 RO2C Running
250 V AC / 30 V DC
2 A
23 RO2A
24 RO2B
25 RO3C Faulted(-1)
250 V AC / 30 V DC
2 A
26 RO3A
27 RO3B
X5 EIA-485 Modbus RTU
29 B+
Embedded Modbus RTU (EIA-483)
30 A-
31 DGND
S4 TERM Serial data link termination switch
S5 BIAS Serial data link bias resistors switch
X4 Safe torque off
34 OUT1
Safe torque off. Both circuits must be closed for
the drive to start.
35 OUT2
36 SGND
37 IN1
38 IN2
ABB standard macro:

14 EN – Quick installation and start-up guide
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Install optional modules, if any
For installing the optional modules, see the user’s manual.
Check the compatibility with IT (ungrounded) and corner-
grounded TN systems
WARNING! Do not install the drive with the internal EMC filter connected on an
IT system (an ungrounded power system or a high-resistance-grounded [over
30 ohms] power system) or on a corner-grounded TN system.
If you have an IT (ungrounded) system or a corner-grounded TN system, disconnect
the EMC filter before connecting the drive to the supply network. For information on
how to do it, see the user’s manual.
Install side plates and covers
See figure D on page 4.
1. Reinstall the side plates of the cable entry box. Tighten the retaining screws with a
screwdriver.
2. Slide the cover of the cable entry box on the module from below until the cover
snaps into place.
3. Reinstall the module cover. Tighten the two retaining screws with a screwdriver.
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V).
Wire sizes: 0.14…2.5 mm2(terminals +24V, DGND, DCOM, DI, AI, AOO, AGND, RO, STO)
Tightening torques: 0.5…0.6 N·m (0.37...4.43 lbf·ft)

EN – Quick installation and start-up guide 15
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Start-up
This chapter describes the start-up of the drive using the First start assistant on the
assistant control panel.
Complete documentation of the drive firmware: program features, parameters and
fault tracing can be found in AS580-01 user’s manual (3AUA0000076333 [English]).
For more information on the assistant panels, see ACS-AP-x assistant control panels
user’s manual (3AUA0000085685 [English]).
Before you start
Ensure that the drive has been installed as described in chapter Installation on
page 9.
Start-up with the First start assistant on an assistant panel
Safety
Make sure that the installation work is complete. Make sure that cover of the drive and the
cable entry box are on place.
Check that the starting of the motor does not cause any danger. De-couple the
driven machine if there is a risk of damage in case of an incorrect direction of
rotation.
Hints on using the assistant control panel
The two commands at the bottom of the display
(in the figure on the right, Options and Menu),
show the functions of the two softkeys and
located below the display. The commands
assigned to the softkeys vary depending on the
context.
Use keys , , and to move the cursor
and/or change values depending on the active
view.
Key shows a context-sensitive help page.
1 – First start assistant guided settings:
Language, date and time, and motor nominal values
Have the motor name plate data at hand.
Power up the drive.
?

16 EN – Quick installation and start-up guide
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The First start assistant guides you through the
start-up.
The assistant starts automatically. Wait until the
control panel enters the view shown on the right.
Select the language you want to use by selecting
it and pressing (OK).
Select Start set-up and press (Next).
Set the date, time, as well as date and time
display formats.
• Go to the edit view of a selected row by
pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).
In an edit view:
• Use and to move the cursor left and
right.
• Use and to change the value.
•Press (Save) to accept the new setting,
or press (Cancel) to go back to the
previous view without making changes.
To give the drive a name that will be shown at the
top, press .
If you do not want to change the default name
(ACS580), continue straight to the set-up of the
motor nominal values by pressing (Next).
For information on editing text, see ACS580-01
user’s manual (3AUA0000076333 [English]).

EN – Quick installation and start-up guide 17
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Refer to the motor nameplate for the following nominal value settings of the motor. Enter the
values exactly as shown on the motor nameplate.
Example of a nameplate of an induction (asynchronous) motor:
Check that the motor data is correct. Values are
predefined on the basis of the drive size but you
should verify that they correspond to the motor.
Start with the motor nominal current.
Motor nominal cosfii and nominal torque are
optional.
Press (Next) to continue.
To do the direction test, select Spin the motor
and press (Next).
First switch to local control by pressing the
key. Local control is indicated by the text “Local”
on the top pane.
Then press the Start key on the panel to
start the drive.
M2AA 200 MLA 4
1475
1475
1470
1470
1475
1770
32.5
56
34
59
54
59
0.83
0.83
0.83
0.83
0.83
0.83
3GAA 202 001 - ADA
180
IEC 34-1
6210/C36312/C3
Cat. no
35
30
30
30
30
30
50
50
50
50
50
60
690 Y
400 D
660 Y
380 D
415 D
440 D
VHz kW r/min A cos IA/IN tE/s
Ins.cl. F IP 55
No
IEC 200 M/L 55
3motor
ABB Motors
Loc/Rem

18 EN – Quick installation and start-up guide
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Check the direction of the motor.
If it is forward, select Yes, motor is spinning
forward and press (Next) to continue.
If the direction is not forward, select No, fix
direction and press (Next) to continue.
If you want to make a backup of the settings made
so far, select Backup and press (Next).
If you do not want to make a backup, select Not
now and press (Next).
The set-up is now complete and the drive is ready
for use.
Press (Done) to enter the Home view.
The Home view monitoring the values of the
selected signals is shown on the panel.
2 – Additional settings: for example macro, ramps, limits
Make any additional settings, for example macro,
ramps, and limits starting from the Main menu -
press (Menu) to enter the Main menu.
For more information, see the start-up procedure
in ACS580-01 user’s manual (3AUA0000076333
[English]).

DE – Kurzanleitung für die Installation und Inbetriebnahme 19
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DE – Kurzanleitung für die Installation
und Inbetriebnahme
Diese Kurzanleitung enthält die notwendigen Informationen für die Installation und
Inbetriebnahme des Frequenzumrichters. Die kompletten Informationen enthält das
Handbuch ACS580-01 user’s manual (3AUA0000076333 [Englisch]).
Installation
Befolgen Sie die Sicherheitsvorschriften
Prüfen Sie, ob Kondensatoren nachformiert werden
müssen
Wenn der Frequenzumrichter ein Jahr oder länger gelagert wurde, müssen die
Kondensatoren nachformiert werden.
WARNUNG! Befolgen Sie diese Vorschriften. Wenn diese nicht befolgt
werden, können Verletzungen, tödliche Unfälle oder Schäden an den
Geräten auftreten:
• Elektrische Installationsarbeiten dürfen nur von Fachpersonal durchgeführt
werden.
• Am Frequenzumrichter, dem Motorkabel oder dem Motor dürfen keinerlei
Arbeiten ausgeführt werden, solange die Netzspannung anliegt. Ist der
Frequenzumrichter bereits an die Spannungsversorgung angeschlossen,
warten Sie fünf Minuten nach dem Trennen von der Spannungsversorgung.
• Führen Sie keine Arbeiten an den Steuerkabeln durch, wenn Spannung am
Frequenzumrichter oder an externen Steuerkreisen anliegt.
• Verwenden Sie zum Anheben die Hebeösen des Frequenzumrichters. Der
Frequenzumrichter darf nicht gekippt werden. Der Frequenzumrichter ist
schwer und hat einen hoch liegenden Schwerpunkt. Wenn er umfällt, kann er
schwere Verletzungen verursachen.
• Stellen Sie sicher, dass bei der Installation keine Bohrspäne und Staub in den
Frequenzumrichter eindringen.
• Stellen Sie sicher, dass der Boden unterhalb des Frequenzumrichters und die
Wand, an der der Frequenzumrichter montiert wird aus nicht brennbarem
Material bestehen.

20 DE – Kurzanleitung für die Installation und Inbetriebnahme
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Das Herstellungsdatum kann anhand der Seriennummer bestimmt werden, welche
auf dem Typenschild (seitlich am Frequenzumrichter angebracht) angegeben ist. Die
Seriennummer hat das Format MJJWWRXXXX. JJ und WW geben das
Herstellungsjahr und die -woche an:
JJ: 13, 14, 15, … für 2013, 2014, 2015, …
WW: 01, 02, 03, … für Woche 1, Woche 2, Woche 3, …
Informationen zum Formieren der Kondensatoren siehe die Anleitung Converter
module capacitor reforming instructions (3BFE64059629 [Englisch]), die im Internet
verfügbar ist.
Auswahl der Leistungskabel
Die Leistungskabel müssen nach den örtlichen Vorschriften für den auf dem
Typenschild des Frequenzumrichters angegebenen Nennstrom ausreichend
bemessen sein.
Ausreichende Kühlung sicherstellen
Siehe Tabellen Iund II auf Seite 5mit den Verlustleistungen. Die maximale
Umgebungstemperatur ohne Leistungsminderung beträgt 40 °C (+104 °F).
Kondensation und/oder Eisbildung sind nicht zulässig. Weitere Informationen zur
Umgebungstemperatur siehe Benutzerhandbuch.
Schutz des Frequenzumrichters und des Einspeisekabels
Angaben zu den Sicherungen enthalten die Tabellen III, IV und Vauf den Seiten 6
und 7.
Wenn Sie Sicherungen des Typs gG benutzen, prüfen Sie anhand der Zeit-Strom-
kurve der Sicherung, ob die Ansprechzeit unter 0,5 Sekunden liegt. Befolgen Sie die
örtlichen Vorschriften.
Wandmontage des Frequenzumrichters
Warnung! Das Umrichtermodul ist schwer (45 bis 98 kg / 99 bis 216 lb).
Verwenden Sie eine geeignete Hebevorrichtung. Das Modul darf nicht manuell
angehoben werden. Stellen Sie sicher, dass Wand und Befestigungsvorrichtungen
das Gewicht tragen können.
Siehe Abbildung A auf Seite 3.